CN214732643U

CN214732643U - Equipment for automatically loading magnetic steel into circular hanging tool

Info

Publication number: CN214732643U
Application number: CN202022200760.0U
Authority: CN
Inventors: 阎坤; 祁晓平; 李伟; 王福君; 王超
Original assignee: Yantai Zhenghai Magnetic Material Co Ltd
Current assignee: Yantai Zhenghai Magnetic Material Co Ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-11-16
Anticipated expiration: 2030-09-29

Abstract

The utility model provides a pair of circular hanger's of magnet steel automatic loading equipment, including frame, hanger memory area to and the material conveyer, the first material district of getting, material transfer device, material loading transfer district, pusher, guider, unloading acquisition district and the unloading memory area of arranging in order along the direction of transfer of magnet steel material. The magnetic steel in the magazine tool is sucked by the cross sliding table sucker during feeding, so that the workpiece is prevented from being knocked in the feeding process, and the magnetic steel feeding operation flow is simplified. And the whole process does not need manual operation, automatically transfers, has the advantages of high intelligent and automatic degree and the like, and can obviously improve the working efficiency. Compared with manual operation, the working efficiency is improved by more than 300%, and the broken rate of the product at the broken edge is reduced by 95%.

Description

Equipment for automatically loading magnetic steel into circular hanging tool

Technical Field

The utility model belongs to the technical field of the automatic loading of magnet, especially, relate to an equipment of circular hanger is loaded in magnet steel is automatic.

Background

The Nd-Fe-B permanent magnetic material rapidly enters an industrialized society with excellent magnetic performance, cost performance and rich resource storage. It is subjected to surface treatment operations prior to use, typically accomplished primarily through a production line on the surface treatment facility. Before entering the production line, the workpieces to be processed need to be loaded one by one and then are transmitted into the processing equipment of the production line. Because of the particularity of the properties of the neodymium iron boron permanent magnet material, the neodymium iron boron permanent magnet material needs to rotate in a groove of processing equipment all the time when being subjected to surface treatment, so that the magnetic workpieces are all in a circular structure, and the magnetic workpieces can be thoroughly cleaned.

At present, manual feeding is mainly adopted in the feeding process of workpieces to be processed, however, the manual feeding mode not only requires that staff have skilled and accurate operation skills, but also has the problems of low production efficiency, high labor intensity and the like. In addition, due to the brittle nature of the neodymium iron boron permanent magnet material workpiece product, the product is very easy to knock and break during the processing or operation process, thereby leading to the increase of the production cost.

SUMMERY OF THE UTILITY MODEL

In order to improve the technical problem, the utility model provides an equipment of circular hanger is loaded automatically to magnet steel, equipment includes frame, hanger memory area to and the material conveyer, the first material district of getting, material transfer device, material loading transfer district, pusher, guider, unloading collection district and the unloading memory area of arranging in order along the direction of transfer of magnet steel material.

According to the utility model discloses an embodiment, material conveyer is heavy-duty conveyer. The material conveyor is used for conveying a material box tool for bearing the magnetic steel.

According to the utility model discloses an embodiment, material conveyor's end still is provided with positioner, positioner is used for the location the position of magazine frock.

According to the utility model discloses an embodiment, positioner's rear end still is provided with the magazine frock and deposits the district, the magazine frock is deposited the district and is used for depositing empty magazine frock.

According to the utility model discloses an embodiment, first material district of getting includes material loading cross slip table, material loading cross slip table is located material conveyor's terminal top.

Preferably, the feeding cross sliding table is provided with one, two, three or more first suction cups extending vertically downwards; more preferably, the arrangement direction of the first suction cups is consistent with the conveying direction of the magazine tool of the material conveyor. And the magnetic steels in the material box tool are grabbed to the material transfer device in rows through the first sucking discs.

Preferably, each of the first suction cups is arranged in a straight line at equal intervals.

According to the utility model discloses an embodiment, material transfer device includes first conveyer belt, robot, first photoelectric sensing device and second photoelectric sensing device, the robot is located the first one side of getting the material district, first photoelectric sensing device sets up before second photoelectric sensing device. After the first photoelectric sensing device senses the row of magnetic steels, a signal is sent, the first conveying belt starts to operate, the first conveying belt operates to the second photoelectric sensing device as the row of magnetic steels, the second photoelectric sensing device sends a signal to the first conveying belt and the robot, the first conveying belt stops operating, the robot starts to operate, and the row of magnetic steels on the first conveying belt are sequentially grabbed to the feeding transfer area according to a programming sequence.

Preferably, the robot is a four-axis robot, and the telescopic gripper is arranged in the axis direction and sequentially grips the magnetic steels of the first conveyor belt to the feeding transfer area according to a programming sequence.

According to the utility model discloses an embodiment, the material loading transfer district is located one side of material transfer device. Preferably on one side of the robot for material transfer.

According to the utility model discloses an embodiment, material loading transfer district is including carrying material cross slip table and second conveyer belt. The loading cross sliding table and the loading cross sliding table have the same structure. Preferably, carry material cross slip table and be provided with one, two, three or more vertical downwardly extending's second sucking disc, the preferred equidistant linear arrangement that is of each sucking disc, the direction is unanimous with the direction of delivery of second conveyer belt in the second sucking disc array direction, carries material cross slip table and passes through the second sucking disc and absorb the magnetic steel to pusher.

According to an embodiment of the present invention, the pushing device comprises at least one group of pushing platforms, such as at least two, three or four groups of pushing platforms; the pushing platform comprises a cylinder, a groove rail, a photoelectric sensor and a sliding block and is used for pushing the magnetic steel in rows. The steel magnets are placed into the pushing platform through the material-carrying cross sliding table, the photoelectric sensors sense rows of the steel magnets, and then the air cylinders push the sliding blocks to push the steel magnets to the central area of the pushing device along the groove rails in rows and then the steel magnets enter the blanking collection area through the guide device. Wherein the central zone is surrounded by four sets of pusher platforms.

According to the utility model discloses an embodiment, guider includes guide rail and brush, the brush sets up on the guide rail, plays the effect that buffering magnet steel whereabouts and avoid the magnet steel to collide with the limit. Preferably, the guide rail is over against the central area of the pushing device, and the magnetic steel sent out by the pushing device vertically slides down along the guide rail to enter the blanking collection area.

According to an embodiment of the present invention, the blanking collection area comprises a circular hanger and a hanger conveyor; after the magnetic steel is filled with the circular hanging tool, the circular hanging tool is automatically transmitted to a blanking storage area along the hanging tool conveyor to wait for manual circulation.

According to the utility model discloses an embodiment, the hanger storage area includes circular hanger and cylinder locking device, cylinder locking device is used for controlling the fixed and removal of circular hanger. The cylinder locking device meets the requirement that the circular hanging tool sequentially enters the blanking collection area through opening and closing.

According to the utility model discloses an embodiment, equipment still includes control system, control system includes host computer, PLC and motion control ware. The control system is used for controlling the movement and positioning of all parts in the equipment. Preferably, the control system is electrically connected or in signal connection with a material conveyor, a robot, a pushing device, a feeding cross sliding table, a cylinder locking device, a material loading cross sliding table, a first photoelectric sensing device, a second photoelectric sensing device, a photoelectric sensor and the like.

The first photoelectric sensing device, the second photoelectric sensing device and the photoelectric sensor are the same or different.

According to an embodiment of the invention, the apparatus comprises: the magnetic steel material conveying device comprises a rack, a hanger storage area, a control system, a material conveyor, a first material taking area, a material transfer device, a material loading transfer area, a pushing device, a guiding device, a blanking acquisition area and a blanking storage area, wherein the material conveyor, the first material taking area, the material transfer device, the material loading transfer area, the pushing device, the guiding device, the blanking acquisition area and the blanking storage area are sequentially arranged along the conveying direction of magnetic steel materials;

the first material taking area comprises a feeding cross sliding table, and the feeding cross sliding table is positioned above the tail end of the material conveyor;

the material transfer device comprises a first conveyor belt, a robot, a first photoelectric sensing device and a second photoelectric sensing device, wherein the robot is positioned on one side of the first material taking area, and the first photoelectric sensing device is arranged in front of the second photoelectric sensing device; the robot is used for sequentially transferring the magnetic steels of the first conveyor belt to the feeding transfer area according to a programming sequence;

the feeding transfer area is positioned on one side of the robot and used for material transfer; the feeding transfer area comprises a loading cross sliding table and a second conveying belt; the material-loading cross sliding table is used for sucking the magnetic steel to the pushing device;

the pushing device comprises four groups of pushing platforms, each pushing platform comprises a cylinder, a groove rail, a photoelectric sensor and a sliding block, and the pushing platforms are used for pushing the magnetic steels in rows to a central area defined by the four groups of pushing platforms;

the guide device comprises a guide rail and a brush, and the brush is arranged on the guide rail; the guide rail is opposite to the central area, and the magnetic steel falling from the central area enters the blanking acquisition area through the guide rail;

the blanking collection area comprises a circular hanger and a hanger conveyor; the circular hanging tool is used for loading the magnetic steel falling along the guide rail, and the hanging tool conveyer is used for conveying the circular hanging tool loaded with the slow magnetic steel to a blanking storage area; wherein the circular hanger is provided by a hanger storage area;

the control system is connected with the material conveyor, the robot, the pushing device, the feeding cross sliding table, the cylinder locking device, the loading cross sliding table, the first photoelectric sensing device, the second photoelectric sensing device, the photoelectric sensor and the like.

The utility model has the advantages that:

the utility model provides an automatic equipment of loading circular hanger of magnet steel, the magnet steel in the magazine frock is absorb through cross slip table sucking disc to the material loading, avoids causing the limit of colliding with to the work piece at the material in-process of getting, has simplified magnet steel material loading operation flow. And the whole equipment and the whole process do not need manual operation, transfer automatically, have the advantages of high intellectualization degree, high automation degree and the like, and can obviously improve the working efficiency. Compared with manual operation, the working efficiency is improved by more than 300%, and the broken rate of the product at the broken edge is reduced by 95%.

Drawings

Fig. 1 is a schematic view of a structural assembly of the automatic magnetic steel loading circular hanger apparatus provided in embodiment 1;

FIG. 2 is a schematic structural view of a feeding cross slide table in FIG. 1;

FIG. 3 is a schematic structural diagram of the material transfer device in FIG. 1;

fig. 4 is a combined front view (a) and top view (b) of the pushing device, guiding device and circular hanger of fig. 1.

Reference numerals: 1. a material conveyor; 2. a robot; 3. a blanking storage area; 4. a feeding transfer area; 5. a frame; 6. a pushing device; 7. a pushing platform; 8. a hanger storage area; 9. a guide device; 10. a first material taking area; 11. a cross sliding table for feeding; 12. a hanger conveyor; 13. a material transfer device; 14. a material box tool; 15. a magazine tool storage area; 16. a cylinder locking device; 122. a first suction cup; 222. a material-carrying cross sliding table; 223. a first photoelectric sensing device; 224. clamping and grabbing; 225. a second conveyor belt; 226. a second photoelectric sensing device; 227. a second suction cup; 228. a first conveyor belt; 310. a cylinder; 311. a guide rail; 312. a brush; 313. a groove rail; 314. a slider; 315. a photosensor; 316. a central region; 320. a circular hanger; 330. a blanking collection area.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, not limiting the present invention.

In the present invention, unless explicitly stated or defined otherwise, the terms "mounted," "connected," "fixed," and the like are to be understood in a broad sense, and may be, for example, fixedly connected or detachably connected, or integrally formed; may be a mechanical or electrical connection; and may be connected directly or through an intermediary. The specific meaning of the above terms in the present invention can be understood within the scope of the art according to the specific circumstances to those skilled in the art.

Example 1

Referring to fig. 1, an apparatus for automatically loading magnetic steel into a circular hanger includes a rack 5, a hanger storage area 8, and a material conveyor 1, a first material taking area 10, a material transfer device 13, a material loading transfer area 4, a pushing device 6, a guiding device 9, a material unloading collecting area 330, and a material unloading storage area 3, which are sequentially arranged along a conveying direction of magnetic steel materials.

The material conveyor 1 is a heavy-duty conveyor, and the material conveyor 1 is used for conveying a material box tool 14 bearing magnetic steel. The magazine tool 14 is neat and firm in manufacture. The magazine tool 14 fully loaded with magnetic steel is heavy, so that the material conveyor 1 needs to select a heavy-duty conveyor.

The tail end of the material conveyor 1 is also provided with a positioning device for positioning the magazine tool 14.

And the rear end of the positioning device is also provided with a material box tool storage area 15, and the material box tool storage area 15 is used for storing empty material box tools 14.

Referring to fig. 2, the first material taking area 10 includes a feeding cross slide table 11, and the feeding cross slide table 11 is located above the end of the material conveyor 1. The feeding cross sliding table 11 is provided with a plurality of first suction cups 122 extending vertically downwards, all the first suction cups 122 are arranged in a straight line at equal intervals, the arrangement direction of the first suction cups 122 is consistent with the conveying direction of the material conveyor 1, and the magnetic steel in the material box tool 14 is grabbed to the material transfer device 13 in a row by the first suction cups 122.

Referring to fig. 3, the material transferring device 13 includes a first conveyor belt 228, the robot 2, a first photoelectric sensing device 223 and a second photoelectric sensing device 226, the robot 2 is located at one side of the first material taking area 10, and the first photoelectric sensing device 223 is disposed in front of the second photoelectric sensing device 226. After the first photoelectric sensing device 223 senses the row of magnetic steel, a signal is sent to the first conveyor belt 228 to start to operate, when the row of magnetic steel operates to the second photoelectric sensing device 226, the first conveyor belt 228 stops, and meanwhile, a signal is sent to the robot 2 to start to operate.

The robot 2 is a four-axis robot, and a telescopic clamp 224 is arranged in the axis direction. The gripper 224 sequentially grips the magnetic steel of the first conveyor belt 228 to the feeding transfer area 4 according to a programmed sequence.

The material loading transfer area 4 is positioned at one side of the robot 2 and used for material transition.

The feeding and transferring section 4 includes a loading cross slide 222 and a second conveyor belt 225. The loading cross slide table 222 and the loading cross slide table 11 have the same structure. The material loading cross sliding table 222 is provided with a plurality of second suckers 227 extending vertically downwards, the second suckers 227 are arranged in a straight line at equal intervals, the arrangement direction of the second suckers 227 is consistent with the conveying direction of the second conveyor belt 225, and the material loading cross sliding table 222 sucks the magnetic steel to the pushing device 6 through the second suckers 227.

Referring to fig. 4(b), the pushing device 6 includes four sets of pushing platforms 7, and a central area 316 is formed by the four sets of pushing platforms 7. Each group of pushing platforms 7 comprises an air cylinder 310, a grooved rail 313, a photoelectric sensor 315 and a sliding block 314, and is used for pushing the magnetic steel in a row. The magnetic steel is placed into the pushing platform 7 by the loading cross sliding table 222, and after the row of magnetic steel is sensed by the photoelectric sensor 315, the cylinder 310 pushes the slider 314 to push the magnetic steel to the central area 316 of the pushing device 6 along the groove rail 313 in a row, and the magnetic steel enters the circular hanger 320 of the blanking collection area 330 through the guiding device 9.

Referring to fig. 4(a), the guiding device 9 is disposed below the central area 316, and includes a guide rail 311 and a brush 312, where the brush 312 is disposed on the guide rail 311, and plays a role in buffering the magnetic steel from falling and avoiding edge deletion. The magnetic steel falling from the central area 316 vertically slides down along the guide rail 311 and enters the blanking collecting area 330, and the magnetic steel falls into the circular hanging tool 320.

The blanking collection area 330 includes a circular hanger 320 and a hanger conveyor 12; after the magnetic steel is filled in the circular hanger 320, the circular hanger 320 filled with the magnetic steel is automatically transferred to the blanking storage area 3 along the hanger conveyor 12 to wait for manual circulation.

The hanger storage area 8 comprises a circular hanger 320 and an air cylinder locking device 16, and the air cylinder locking device 16 is used for controlling the fixing and moving of the circular hanger 320. The cylinder locking device 16 is opened and closed to ensure that the circular hanging tool 320 sequentially enters the blanking collecting area 330.

The equipment for automatically loading the magnetic steel into the circular hanging tool further comprises a control system, and the control system comprises an upper computer, a PLC and a motion controller. The control system is used for controlling the movement and positioning of all parts in the equipment. For example, the control system is electrically or signal connected with the material conveyor 1, the robot 2, the pushing device 6, the feeding cross sliding table 11, the cylinder locking device 16, the loading cross sliding table 222, the first photoelectric sensing device 223, the second photoelectric sensing device 226, the photoelectric sensor 315, and the like.

The whole in-process that the equipment that this embodiment provided in magnet steel loading circular hanger need not manual operation, and automatic transfer has advantages such as intelligent and degree of automation height to can show improvement work efficiency. Compared with manual operation, the working efficiency is improved by more than 300%, and the broken rate of the product at the broken edge is reduced by 95%.

The embodiments of the present invention have been described above. However, the present invention is not limited to the above embodiment. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an equipment of circular hanger of automatic loading of magnet steel, its characterized in that, equipment includes frame, hanger memory area to and the material conveyer, the first material district of getting, material transfer device, material loading transfer district, pusher, guider, unloading collection district and the unloading memory area of arranging in order along the direction of transfer of magnet steel material.

2. The apparatus of claim 1, wherein the material conveyor is a heavy-duty conveyor for conveying a cartridge tooling carrying magnetic steel.

3. The apparatus of claim 2, wherein the material conveyor is further provided at a distal end thereof with a positioning device for positioning the magazine tool.

4. The equipment of claim 3, wherein a magazine tool storage area is further arranged at the rear end of the positioning device and used for storing empty magazine tools.

5. The apparatus of claim 1 or 2, wherein the first take off area includes a feed cross slide positioned above the end of the material conveyor.

6. The apparatus of claim 5, wherein the loading cross slide is provided with one, two, three or more first suction cups extending vertically downwards.

7. The apparatus of claim 6, wherein the first suction cups are arranged in a direction consistent with a conveying direction of a magazine tool of the material conveyor.

8. The apparatus according to claim 7, wherein the magnetic steels in the magazine tool are grabbed in a row onto the material transfer device through the first suction discs.

9. The apparatus of claim 7 or 8, wherein each of the first suction cups is in a straight line at equal intervals.

10. The apparatus according to claim 1 or 2, wherein the material transfer device comprises a first conveyor belt, a robot, a first photoelectric sensing device and a second photoelectric sensing device, the robot is located at one side of the first material taking area, and the first photoelectric sensing device is arranged in front of the second photoelectric sensing device.

11. The apparatus according to claim 10, wherein the first photoelectric sensing device sends a signal after sensing the row of magnetic steels, the first conveyor belt starts to run, the second photoelectric sensing device sends a signal to the first conveyor belt and the robot when the row of magnetic steels runs to the second photoelectric sensing device, the first conveyor belt stops running, the robot starts to run at the same time, and the row of magnetic steels on the first conveyor belt are sequentially grabbed to the feeding transfer area according to a programmed sequence.

12. The apparatus according to claim 11, wherein the robot is a four-axis robot, and the axis direction is provided with a retractable gripper which sequentially grips the magnetic steels of the first conveyor belt to the feeding transfer area according to a programmed sequence.

13. An apparatus according to claim 1 or 2, characterized in that the material loading transfer zone is located at one side of the material transfer device.

14. The apparatus of claim 10, wherein the loading staging area is located on one side of the robot for material transfer.

15. The apparatus of claim 1, wherein the loading staging area includes a loading cross slide and a second conveyor belt, the loading cross slide and the loading cross slide having the same structure.

16. The apparatus according to claim 15, wherein the material loading cross sliding table is provided with one, two, three or more second suction cups extending vertically downward, the arrangement direction of the second suction cups is consistent with the conveying direction of the second conveyor belt, and the material loading cross sliding table sucks the magnetic steel to the pushing device through the second suction cups.

17. The apparatus of claim 16, wherein the suction cups are equally spaced and aligned.

18. The apparatus of claim 1, wherein the pushing means comprises at least one set of pushing platforms.

19. The apparatus of claim 18, wherein the pushing means comprises at least two, three, or four sets of pushing platforms; the pushing platform comprises a cylinder, a groove rail, a photoelectric sensor and a sliding block and is used for pushing the magnetic steel in rows.

20. The apparatus of claim 16 or 17, wherein the pushing means comprises at least one set of pushing platforms.

21. The apparatus of claim 20, wherein the magnetic steel is placed in the pushing platform by the loading cross sliding table, and after the row of magnetic steel is sensed by the photoelectric sensor, the magnetic steel is pushed to the central area of the pushing device in a row along the grooved rail by the cylinder pushing the sliding block, and then enters the blanking collection area through the guiding device.

22. The apparatus of claim 21, wherein the central zone is surrounded by four sets of pusher platforms.

23. The apparatus of claim 1 or 2, wherein the guide means comprises a rail and a brush, the brush being disposed on the rail.

24. The apparatus of claim 21, wherein the guide comprises a rail and a brush disposed on the rail.

25. The apparatus of claim 24, wherein the guide rail faces the central region of the pushing device, and the magnetic steel delivered by the pushing device slides down vertically along the guide rail to enter the blanking collecting region.

26. The apparatus of claim 1 or 2, wherein the blanking collection area comprises a circular rack and a rack conveyor; after the magnetic steel is filled with the circular hanging tool, the circular hanging tool is automatically transmitted to a blanking storage area along the hanging tool conveyor to wait for manual circulation.

27. The apparatus of claim 1, wherein the rack storage area comprises a circular rack and a cylinder locking device for controlling the fixing and moving of the circular rack.

28. The equipment of claim 1, further comprising a control system, wherein the control system comprises an upper computer, a PLC and a motion controller, and the control system is used for controlling the motion and the positioning of each component in the equipment.

29. The apparatus of claim 28, wherein the control system is connected to the material conveyor, the robot, the pushing device, the cross-shaped loading sliding table, the cylinder locking device, the cross-shaped loading sliding table, the first photoelectric sensing device, the second photoelectric sensing device and the photoelectric sensor.