CN214732630U

CN214732630U - Automatic detection stacking assembly line equipment for edge milling rear end of aluminum alloy floor

Info

Publication number: CN214732630U
Application number: CN202121126583.4U
Authority: CN
Inventors: 张琦佳
Original assignee: Jiangsu Huaji New Material Technology Co ltd
Current assignee: Jiangsu Huaji New Material Technology Co ltd
Priority date: 2021-05-24
Filing date: 2021-05-24
Publication date: 2021-11-16
Anticipated expiration: 2031-05-24

Abstract

The utility model discloses an aluminum alloy floor mills limit rear end automated inspection pile up neatly assembly line equipment, including supporting conveying mechanism, support conveying mechanism and include a supporting beam, fix the support at a supporting beam both ends and install two sets of mechanisms that snatch on a supporting beam, set gradually at a supporting beam below and along a supporting beam direction and mill high mechanism, mill limit mechanism and drilling mechanism, two sets of mechanisms that snatch set up respectively and mill high mechanism and mill limit mechanism, mill between limit mechanism and the drilling mechanism, support conveying mechanism end and set gradually mechanical transport mechanism and hacking machine, set up the automated inspection system subassembly in the mechanical transport mechanism. The utility model discloses a four feet high processing, four sides edge milling, drilling, full automated inspection and the transport pile up neatly process of equipment in with aluminum alloy floor deburring process adopt the effectual integration of information-based technology programming system to be in the same place, realize aluminum alloy floor full automated processing aftertreatment and pile up neatly and stack, have improved product detection rate and product percent of pass and production efficiency greatly.

Description

Automatic detection stacking assembly line equipment for edge milling rear end of aluminum alloy floor

Technical Field

The utility model particularly relates to an aluminum alloy floor mills limit rear end automated inspection pile up neatly assembly line equipment.

Background

The existing aluminum alloy die-casting formed floor needs to be subjected to main processes such as die sinking, aluminum melting, die casting, forming and trimming finish machining, and because the surfaces, the peripheral edges and the bottoms of four corners of the aluminum alloy floor have a plurality of burrs and burrs in the die-casting forming process, the problems that the floor is not accurately installed, the height difference of the installed floor is large, the attractiveness is extremely poor, an air-conditioning system for lower air supply leaks air and the like are caused, and on the other hand, certain potential safety hazards exist to workers during installation. Therefore, in the step of milling the legs, it is necessary to remove burrs from the edges of the four corners of the formed aluminum alloy and finish the height of the aluminum alloy floor to mill the legs to a high height (angle height). In the edge milling production step, the four-corner edge burrs of the formed aluminum alloy floor are subjected to finish machining edge milling, the size of the aluminum alloy floor is processed, and meanwhile, 4 or more positioning holes are required to be formed in the surface of the aluminum alloy floor for the hole positions needing to be fixed during floor installation. After the edge milling production step, a drilling process is added according to needs, and the finished aluminum alloy floor is subjected to inspection and stacking after the treatment is finished.

And in current production flow, the four corners height in the aluminum alloy floor manufacturing procedure, the four sides size, drilling, artifical manual detection and pile up neatly process all sets up alone, need the manual work to transport the aluminum alloy floor to corresponding station in batches, operate, production rhythm is discontinuous leads to production efficiency low, every turn of every station simultaneously processes and all needs the manual board of sending of workman, receive the board, this also is great labour consumption to the workman, production efficiency can't improve again, excessively rely on the manpower and long-time work also takes place production incident easily simultaneously.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a to mill foot height (angle height), mill limit process, drilling process, full automated inspection process and pile up neatly process and adopt the effectual perfect aluminum alloy floor of getting up of integration of information technology programming system to mill limit rear end automated inspection pile up neatly assembly line equipment, make it have continuous production rhythm, also further reduce workman's labour, the product reaches 100% full automated inspection, effectively improves product detection efficiency, ensures product appearance tolerance quality.

The utility model discloses a reach above-mentioned purpose, specifically can realize through following technical scheme:

the utility model provides an aluminum alloy floor mills limit rear end automated inspection pile up neatly assembly line equipment, including supporting conveying mechanism, it includes a supporting beam to support conveying mechanism, fix at the support at a supporting beam both ends and install two sets of mechanisms that snatch on a supporting beam, it mills high mechanism and set gradually along a supporting beam direction to set up in a supporting beam below, mill limit mechanism and drilling mechanism, two sets of mechanisms that snatch set up respectively and mill high mechanism and mill the limit mechanism, mill between limit mechanism and the drilling mechanism, it sets gradually mechanical transport mechanism and hacking machine to support conveying mechanism end, set up the automated inspection system subassembly in the mechanical transport mechanism.

Furthermore, a power cabinet is arranged at the front end of the supporting and conveying mechanism and is respectively connected with the milling height mechanism, the edge milling mechanism and the drilling mechanism.

Furthermore, snatch the mechanism and including snatching driving motor, moving frame, flexible frame and snatching the hand, moving frame with snatch driving motor and be connected, moving frame sets up perpendicularly and slidable mounting on a supporting beam, moving frame's bottom through flexible frame with snatch the hand and be connected, snatch the fixed frame that the both ends of hand were equipped with adjustable width.

Further, drilling mechanism includes drilling base station, feeding slide, drilling subassembly and ejection of compact slide, and drilling base station front end sets up the feed table, and drilling base station one side sets up out the material platform, drilling subassembly vertical installation drilling base station top, and the feeding slide is through extending to the slide rail movable mounting of drilling subassembly below on the feed table from the feed table, and ejection of compact slide is through extending to the slide rail movable mounting of drilling subassembly below in drilling base station one side from the play material platform.

Further, the mechanical carrying mechanism comprises a first material picking and conveying assembly and a second material picking and conveying assembly, the first material picking and conveying assembly is in butt joint with the drilling mechanism, one end of the second material picking and conveying assembly is in butt joint with the first material picking and conveying assembly, and the other end of the second material picking and conveying assembly is in butt joint with the stacker crane.

Further, the height milling mechanism comprises a height milling base platform, a height milling fixing frame is arranged at the center position of the height milling base platform, height milling assemblies are arranged on two sides of the height milling fixing frame respectively, the height milling assemblies comprise a height milling sliding assembly, a height milling moving motor, two height milling driving motors and two height milling heads, the height milling moving motor is connected with the height milling sliding assembly through a telescopic rod, the height milling driving motors are installed on the height milling sliding assembly, and the height milling heads are in transmission connection with the height milling driving motors.

Further, the edge milling mechanism comprises an edge milling base, an edge milling fixing frame is arranged at the center of the edge milling base, four edge milling components are correspondingly arranged on four sides of the edge milling fixing frame respectively, each edge milling component comprises an edge milling sliding rail, an edge milling moving motor, an edge milling driving motor and an edge milling head, the edge milling head is arranged on the edge milling moving sliding rail after being connected with the edge milling driving motor, and the edge milling moving motor is in driving connection with the edge milling sliding rail.

Compared with the prior art, the technical scheme of the utility model, four feet high processing, four sides edge milling, drilling, full automatic checkout system and the transport pile up neatly process of this equipment in with aluminum alloy floor deburring process all adopt the effectual integration of information technology programming system to be in the same place. After three procedures of milling height, milling edge and drilling are finished, the three procedures enter a full-automatic detection equipment mechanism to perform systematic full-automatic detection, detect tolerance sizes such as side length, foot height (angle height) and diagonal line around the floor, and then stack finished aluminum alloy floors orderly. Workers only need to feed and receive materials at the feeding part and the discharging part and monitor each mechanism in real time in the processing process, so that full-automatic processing post-treatment and stacking of the aluminum alloy floor are realized, the product detection rate, the product qualification rate and the production efficiency are greatly improved, and the labor intensity of the workers is reduced; the product reaches 100% full-automatic detection, effectively improves the product detection efficiency and the product percent of pass, and ensures the appearance quality of the product.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a layout diagram of the middle support conveying mechanism, the height milling assembly and the drilling mechanism of the present invention;

fig. 3 is a schematic top view of the middle milling height mechanism of the present invention;

fig. 4 is a schematic top view of the edge milling mechanism of the present invention.

In the drawings, 1-a support conveyor; 11-a support beam; 12-a support; 13-a gripping mechanism; 131-a grabbing driving motor; 132-a mobile gantry; 133-telescoping gantry; 134-grasping hand; 135-a fixed frame; 14-a power cabinet; 2-milling a high mechanism; 21-milling a high base table; 22-milling a high fixed frame; 23-milling a high component; 231-milling a high slide assembly; 232-milling a high moving motor; 233-milling a high driving motor; 234-milling a high head; 24-a telescopic rod; 3-an edge milling mechanism; 31-milling an edge base; 32-milling edge fixing frames; 33-an edge milling assembly; 331-milling an edge sliding track; 332-an edge milling moving motor; 333-milling edge driving motor; 334-milling an edge head; 4-a drilling mechanism; 41-drilling base; 42-a feed slide; 43-a drilling assembly; 44-a discharge slide; 45-a feeding table; 46-a discharging table; 5-a mechanical handling mechanism; 51-automatic detection system components; 52-a first pick transport assembly; 53-a second pick-up transport assembly; 6-a stacker crane.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

In the description of the present invention, it is to be understood that, unless otherwise explicitly specified or limited, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

The terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "center", "vertical", "horizontal", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

The first feature may be "on" or "under" the second feature and may include the first and second features being in direct contact, or the first and second features being in contact via another feature not being in direct contact. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1 to 4, the utility model discloses an aluminum alloy floor mills limit rear end automated inspection pile up neatly assembly line equipment, including supporting conveying mechanism 1, it includes a supporting beam 11 to support conveying mechanism 1, fix at the support 12 of a supporting beam 11 both ends and install two sets of mechanisms 13 that snatch on a supporting beam 11, set gradually along a supporting beam 11 direction and mill high mechanism 2 in a supporting beam 11 below, mill limit mechanism 3 and drilling mechanism 4, two sets of mechanisms 13 that snatch set up respectively and are milling high mechanism 2 and mill limit mechanism 3, mill between limit mechanism 3 and the drilling mechanism 4, it sets gradually mechanical handling mechanism 5 and hacking machine 6 to support conveying mechanism 1 end, set up automated inspection system component 51 on the mechanical handling mechanism 5. An information technology programming system is adopted for connection and control, and industrial control systems such as a PLC (programmable logic controller) and the like are connected for monitoring and controlling all mechanism components, so that industrial automation and full-mechanical automatic processing are realized.

The grabbing mechanism 13 grabs the aluminum alloy floor to be processed and conveys the aluminum alloy floor to the milling height mechanism 2, the milling height mechanism 2 mills four feet at the bottom of the aluminum alloy floor, the grabbing mechanism 13 grabs and conveys the aluminum alloy floor to the edge milling mechanism 3, the edge milling mechanism 3 mills four sides of the aluminum alloy floor, the grabbing mechanism 13 grabs and conveys the aluminum alloy floor to the drilling mechanism 4, holes are drilled on the surface of the aluminum alloy floor, the aluminum alloy floor is conveyed out from a discharging table of the drilling mechanism 4 after the drilling process is completed, then the automatic detection system component 51 of the mechanical conveying mechanism 5 detects workpieces, the side length, the foot height (angle height) and the diagonal tolerance on the periphery of the floor are detected, and the appearance quality of the aluminum alloy floor is guaranteed; and then the finished aluminum alloy floor is conveyed to a stacker crane 6 by a mechanical conveying mechanism 5 step by step, and finally standard stacking is finished, and the stacking is orderly, so that the finished aluminum alloy floor is convenient to integrally convey and store.

Further specifically, a power cabinet 14 is arranged at the front end of the supporting and conveying mechanism 1, and the power cabinet 14 is respectively connected with the milling height mechanism 2, the edge milling mechanism 3 and the drilling mechanism 4 to provide electric power for each electric driving element.

Preferably, the grabbing mechanism 13 comprises a grabbing driving motor 131, a moving frame 132, a telescopic frame 133 and a grabbing hand 134, the moving frame 132 is connected with the grabbing driving motor 131, the moving frame 133 is vertically arranged and slidably mounted on the supporting beam 11, the bottom of the moving frame 132 is connected with the grabbing hand 134 through the telescopic frame 133, and two ends of the grabbing hand 134 are provided with fixing frames 135 with adjustable widths.

Preferably, the drilling mechanism 4 comprises a drilling base 41, a feeding slide 42, a drilling assembly 43 and an discharging slide 44, wherein the front end of the drilling base 41 is provided with a feeding table 45, one side of the drilling base 41 is provided with a discharging table 46, the drilling assembly 43 is vertically installed above the drilling base 41, the feeding slide 42 is movably installed on the feeding table 45 through a slide rail extending from the feeding table 45 to the lower part of the drilling assembly 43, and the discharging slide 44 is movably installed on one side of the drilling base 41 through a slide rail extending from the discharging table 46 to the lower part of the drilling assembly 43. The floor workpiece is slid into the drilling mechanism 4 through the front feed table 42 and the feed slide 45, and the next drilling process is performed. After the workpiece is processed, the workpiece is sent out of the drilling mechanism 4 from the discharging table 46 and the discharging slide 44 on one side, and then the workpiece is picked up and conveyed and subsequently stacked by the butted mechanical conveying mechanism 5, so that the whole assembly line mechanized operation is completed.

Preferably, the mechanical handling mechanism 5 comprises a first material picking and conveying component 52 and a second material picking and conveying component 53, wherein the first material picking and conveying component 52 is in butt joint with the drilling mechanism 4, one end of the second material picking and conveying component 53 is in butt joint with the first material picking and conveying component 52, and the other end of the second material picking and conveying component 53 is in butt joint with the stacker 6.

As shown in fig. 3, preferably, the height milling mechanism 2 includes a height milling base 21, a height milling fixing frame 22 is disposed at a central position of the height milling base 21, height milling assemblies 23 are respectively disposed at two sides of the height milling fixing frame 22, each height milling assembly 23 includes a height milling sliding assembly 231, a height milling moving motor 232, two height milling driving motors 233 and two height milling heads 234, the height milling moving motor 232 is connected with the height milling sliding assembly 231 through a telescopic rod 24, the height milling driving motors 233 are mounted on the height milling sliding assembly 231, and the height milling heads 234 are in transmission connection with the height milling driving motors 233.

The two milling height driving motors 233 and the two milling height heads 234 are respectively arranged at two ends of the two L-shaped connecting supports in pairs, the two L-shaped connecting supports are connected through a connecting block, the connecting block is arranged on the milling height sliding assembly 231 and is communicated with the milling height moving motor 232, the milling height moving motor 232 drives the connecting block to move so as to drive the L-shaped connecting supports to enable the two milling height heads 234 to move to four feet of the aluminum alloy floor, and the milling height driving motors 233 drive the milling height heads 234 to perform milling height operation.

The milling height sliding track 331 comprises a pair of Y-direction sliding rails arranged along the width direction of the milling height base station 31, a Z-direction sliding rail arranged on two side faces of the milling height base station 31 and arranged along the height direction of the milling height base station 31, a milling height moving cylinder connected with a milling height moving motor 332 is arranged on the Z-direction sliding rail, the milling height moving cylinder is connected with the Y-direction sliding rail through a telescopic rod used for moving in the X direction, a connecting block is arranged on the Y-direction sliding rail in a sliding mode, a gap is reserved between the Y-direction sliding rail and the surface of the milling height base station, the milling height moving cylinder is driven by the milling height moving motor 332 to move on the Z-direction sliding rail to adjust the height of the milling height part, and the position of the milling height component 23 on the base station is adjusted through the expansion of the telescopic rod and the movement of the connecting block on the Y-direction sliding rail.

As shown in fig. 4, preferably, the edge milling mechanism 3 includes an edge milling base 31, an edge milling fixing frame 32 is disposed at a central position of the edge milling base 31, four edge milling assemblies 33 are respectively disposed on four sides of the edge milling fixing frame 32, each edge milling assembly 33 includes an edge milling sliding rail 331, an edge milling moving motor 332, an edge milling driving motor 333, and an edge milling head 334, the edge milling head 234 is connected to the edge milling driving motor 333 and then disposed on the edge milling moving slide rail 331, and the edge milling moving motor 332 is drivingly connected to the edge milling sliding rail 331.

The edge milling sliding rail 331 comprises a first rail fixed on the edge side of the edge milling base 31 and a second rail vertically connected with the first rail, an edge milling driving motor 333 and an edge milling head 334 are movably arranged on the second rail, the edge milling moving motor 332 is arranged on the first rail and drives the second rail to move on the first rail relative to the edge side of the edge milling fixing frame 32 in the vertical direction until the edge milling head 334 is attached to the edge side of the aluminum alloy floor, and the edge milling driving motor 333 drives the edge milling head 334 to move on the second rail in parallel along the edge milling fixing frame 32, namely, the edge milling head 334 moves after being attached to the edge side of the aluminum alloy floor to perform edge milling operation.

The specific embodiments of the present invention are only for explaining the present invention, and are not intended to limit the present invention, and those skilled in the art can make modifications to the present embodiment as required without inventive contribution after reading the present specification, but all the embodiments are protected by patent laws within the scope of the claims of the present invention.

Claims

1. A kind of aluminum alloy floor milling rear end automatic detection stacking assembly line equipment, it is characterized in that, comprise support conveying mechanism (1), support conveying mechanism comprises support beam (11), the support (12) that is fixed at both ends of support beam ) and two sets of grabbing mechanisms (13) installed on the support beam, and below the support beam and along the direction of the support beam, a milling mechanism (2), an edge milling mechanism (3) and a drilling mechanism (4) are arranged in turn. The group grabbing mechanisms are respectively arranged between the height milling mechanism and the side milling mechanism, the side milling mechanism and the drilling mechanism, and a mechanical handling mechanism (5) and a palletizer (6) are arranged at the end of the supporting conveying mechanism in sequence, and the mechanical handling mechanism is provided with Automatic detection of system components (51).

2. The automatic detection stacking assembly line equipment for the rear end of aluminum alloy floor milling according to claim 1, is characterized in that, the front end of the support conveying mechanism is provided with a power cabinet (14), and the power cabinet is respectively connected with the height milling mechanism, the edge milling mechanism and the Drilling mechanism connection.

3. The automatic detection and stacking assembly line equipment for the rear end of aluminum alloy floor milling according to claim 1, wherein the grasping mechanism comprises a grasping drive motor (131), a mobile frame (132), a telescopic frame ( 133) and the grabbing hand (134), the mobile frame is connected with the grabbing drive motor, the mobile frame is vertically arranged and slidably installed on the support beam, the bottom of the mobile frame is connected with the grabbing hand through the telescopic frame, and the grabbing Both ends of the hand are provided with fixed frames (135) with adjustable widths.

4. The stacking line equipment for automatic detection of the rear end of the aluminum alloy floor milling according to claim 1, wherein the drilling mechanism comprises a drilling base (41), a feeding slide (42), a drilling assembly (43) and a discharging slide (44), a feeding table (45) is arranged at the front end of the drilling base, a discharging table (46) is arranged on one side of the drilling base, and the drilling assembly is vertically installed above the drilling base , the feeding carriage is movably installed on the feeding table through the slide rail extending from the feeding table to the bottom of the drilling assembly, and the discharging carriage is movably installed on the drilling hole through the sliding rail extending from the discharging table to the bottom of the drilling assembly Abutment side.

5. The automatic detection and stacking assembly line equipment for the rear end of the aluminum alloy floor milling according to claim 1, wherein the mechanical handling mechanism comprises a first picking and conveying assembly (52) and a second picking and conveying assembly (53) , the first picking and conveying component is connected with the drilling mechanism, one end of the second picking and conveying component is connected with the first picking and conveying component, and the other end is connected with the palletizer.

6. The automatic detection stacking assembly line equipment for the rear end of aluminum alloy floor milling according to claim 1, is characterized in that, the height milling mechanism comprises a milling height base (21), and a milling height is provided at the center position of the milling height base. The height fixing frame (22) is provided with a height milling assembly (23) on both sides of the milling height fixing frame. The height milling assembly includes a height milling sliding assembly (231), a milling height moving motor (232), and two height milling drive motors. (233) and two height milling heads (234), the milling height moving motor is connected with the milling height sliding assembly through the telescopic rod (24), the milling height driving motor is installed on the milling height sliding assembly, the milling height head and the milling height driving motor drive connection.

7. The automatic detection stacking assembly line equipment for the edge milling rear end of the aluminum alloy floor according to claim 1, wherein the edge milling mechanism comprises an edge milling base (31), and the center position of the edge milling base is provided with a milling machine An edge fixing frame (32), four sides of the milling fixing frame are respectively provided with four edge milling components (33), and the edge milling components include a milling edge sliding track (331), a milling edge moving motor (332), and an edge milling component. A drive motor (333) and an edge milling head (334) are provided on the edge milling moving slide rail after being connected with the edge milling drive motor, and the edge milling moving motor is drivingly connected with the edge milling slide rail.