CN214721843U - Filter disc excircle welding equipment - Google Patents
Filter disc excircle welding equipment Download PDFInfo
- Publication number
- CN214721843U CN214721843U CN202120688227.5U CN202120688227U CN214721843U CN 214721843 U CN214721843 U CN 214721843U CN 202120688227 U CN202120688227 U CN 202120688227U CN 214721843 U CN214721843 U CN 214721843U
- Authority
- CN
- China
- Prior art keywords
- rotating shaft
- welding
- support frame
- disc
- fixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 51
- 230000001603 reducing effect Effects 0.000 claims abstract description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 19
- 229910052802 copper Inorganic materials 0.000 claims description 19
- 239000010949 copper Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000011247 coating layer Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 11
- 238000007514 turning Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910000754 Wrought iron Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Landscapes
- Resistance Welding (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model relates to the technical field of disc welding, in particular to a filter disc excircle welding device, which solves the problem of disc excircle welding and comprises a base and a welding gun, wherein the base is provided with a positioning structure and a top pressing structure, the positioning structure comprises a first support frame, a first rotating shaft, a speed reducing structure and a motor, the speed reducing structure is respectively connected with the first rotating shaft and the motor, the top pressing structure comprises a second support frame, an oil cylinder support structure, a hydraulic cylinder and a second rotating shaft, the second rotating shaft is connected with the hydraulic cylinder, the first rotating shaft and the second rotating shaft are provided with corresponding clamps, the welding gun is positioned at the clamp of the first rotating shaft, the motor, the speed reducing structure and the hydraulic cylinder are respectively connected with a control device, the method is used for welding the outer circle of the disc, is high in speed and precision, improves the heat dissipation capacity on the premise of ensuring the strength of parts, and has a good development prospect in the technical field of disc welding.
Description
Technical Field
The utility model relates to a video disc welding technology field especially relates to a filter video disc excircle welding equipment.
Background
One of the processes for producing the disc is to weld the outer circle of the disc, the equipment with higher working requirement has higher precision, the disc is generally welded by adopting a mode of positioning firstly and then rotating the disc, and a welding gun welds the outer circle of the disc, and the disc can generate a large amount of heat due to high-speed rotation in the process, so that the equipment parts are required to have good heat dissipation, but the existing equipment can not meet the welding requirement of the outer circle of the disc, so the welding equipment meeting the production requirement is designed according to the problem.
SUMMERY OF THE UTILITY MODEL
To the above situation, in order to overcome the defects of the prior art, the utility model provides a filter disc excircle welding equipment solves the disc excircle welded problem.
The technical scheme is that the welding equipment for the outer circle of the filter disc comprises a base and a welding gun, wherein a positioning structure and a jacking structure are arranged on the base, the positioning structure comprises a first supporting frame, a first rotating shaft, a speed reducing structure and a motor, the first rotating shaft is rotatably connected with the first supporting frame through a bearing, the speed reducing structure is respectively connected with the first rotating shaft and the motor, the jacking structure comprises a second supporting frame, an oil cylinder supporting structure, a hydraulic cylinder and a second rotating shaft, the second rotating shaft is connected with the hydraulic cylinder and rotatably connected with the second supporting frame through a bearing, corresponding fixtures are arranged on the first rotating shaft and the second rotating shaft, the welding gun is located at the fixture of the first rotating shaft, and the motor, the speed reducing structure and the hydraulic cylinder are respectively connected with a control device.
Furthermore, the end parts of the first rotating shaft corresponding to the end parts of the second rotating shaft are respectively provided with a first clamp and a second clamp, the center of the first clamp is provided with a positioning shaft, the center of the second clamp is provided with a groove corresponding to the positioning shaft, and the first clamp and the second clamp are required to ensure higher concentricity.
Furthermore, first anchor clamps and second anchor clamps are the cylindric structure of steel preparation and the surface sets up the coating of copper product, and specific production technology is: with copper and the first rough machining of rod iron, then inlay the copper on the rod iron, carrying out whole processing, because in welding process, can produce a large amount of heats, it is good to utilize the radiating effect of copper, solve welding process in the heat dissipation problem, but copper is softer, produces deformation easily, add the difficult assurance size of man-hour, unable location, inlay the steel with copper on, add intensity, processing is good, radiating effect reaches the best like this, positioning accuracy has also been guaranteed simultaneously.
Furthermore, a welding gun support is arranged on the base, a pneumatic sliding table is arranged on the base and connected with a welding gun, the pneumatic sliding table is connected with a control device, and the position of the welding gun is adjusted through the pneumatic sliding table.
Furthermore, one end of the first rotating shaft, which is close to the speed reducing structure, is fixed in the first support frame through a bearing, the other end of the first rotating shaft is fixed in the first support frame through a thrust roller bearing, and the end part of the second rotating shaft passes through a tapered roller bearing.
Furthermore, the speed reduction structure is a gear speed reduction structure and comprises two groups of gears in a ratio of 3:1 to achieve the speed reduction effect, and compared with a belt, the gear has the advantages of stable speed reduction and good transmission effect.
The working principle is as follows: placing an unwelded filter disc on the positioning structure through the positioning shaft, turning on a button for controlling a hydraulic cylinder through a control device to enable the hydraulic cylinder to start working, pushing the second rotating shaft and the second clamp to move towards the direction close to the first rotating shaft until the second rotating shaft and the second clamp enter a copper embedding tool of the positioning framework, and enabling the first clamp and the second clamp to clamp the filter disc; then, turning on a button for controlling the pneumatic sliding table, and adjusting the position of a welding gun up and down to enable the welding gun to be positioned at the outer circle circumference of the disc; then, turning on a button for controlling the motor to rotate the motor, wherein the motor drives the first rotating shaft to rotate at a constant speed to promote the disc to rotate uniformly and circumferentially; and finally, turning on a button for controlling the welding gun to weld the outer circle of the disc.
The utility model has the technical effects that the concentricity of the clamps at the two sides of the welding equipment for the excircle of the disc is high, so that the precision is high, the clamps are adjusted according to the characteristics of the disc, the copper material is coated outside the steel bar, the heat dissipation problem in the welding process of the disc and the soft and easy-to-deform problem of the copper material are solved, the pertinence and the practicability are high, and the qualification rate of finished products is ensured; the speed reduction effect is good, the automation degree is high, the operation is simple, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic top view of the present invention.
In the figure: 1. the welding gun comprises a hydraulic cylinder, 2, a cylinder supporting structure, 3, a second rotating shaft, 4, a second supporting frame, 5, a control device, 6, a welding gun support, 7, a first rotating shaft, 8, a first supporting frame, 9, a speed reducing structure, 10, a motor, 11, a bearing, 12, a thrust roller bearing, 13, a positioning shaft, 14, a tapered roller bearing, 15, a first clamp and 16, and a second clamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicating the directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The first embodiment is as follows: as shown in fig. 1 to 2, a filter disc excircle welding device comprises a base and a welding gun, wherein the base is provided with a positioning structure and a jacking structure, the positioning structure comprises a first support frame 8, a first rotating shaft 7, a speed reducing structure 9 and a motor 10, the first rotating shaft 7 is rotatably connected with the first support frame 8 through a bearing, the speed reducing structure 9 is respectively connected with the first rotating shaft 7 and the motor 10, the jacking structure comprises a second support frame 4, an oil cylinder support structure 2, a hydraulic cylinder 1 and a second rotating shaft 3, the second rotating shaft 3 is connected with the hydraulic cylinder 1 and is rotatably connected with the second support frame 4 through a bearing, the end parts of the first rotating shaft 7 corresponding to the second rotating shaft 3 are respectively provided with a first clamp 15 and a second clamp 16, the center of the first clamp 15 is provided with a positioning shaft 13, and the center of the second clamp 16 is provided with a groove corresponding to the positioning shaft 13, require first anchor clamps 15 and second anchor clamps 16 to guarantee higher concentricity, first anchor clamps 15 and second anchor clamps 16 set up the coating of copper product for the cylindric structure and the surface of steel preparation, and specific production technology is: with copper and the first rough machining of rod iron, then inlay the copper on the rod iron, carrying out whole processing, because in welding process, can produce a large amount of heats, it is good to utilize the radiating effect of copper, solve welding process in the heat dissipation problem, but copper is softer, produces deformation easily, add the difficult assurance size of man-hour, unable location, inlay the steel with copper on, add intensity, processing is good, the radiating effect reaches the best like this, positioning accuracy has also been guaranteed simultaneously, welder is located the anchor clamps department of first pivot 7 departments, motor 10, speed reduction structure and pneumatic cylinder connect control device 5 respectively.
In the above embodiment, the welding gun support 6 is arranged on the base, the pneumatic sliding table is arranged to be connected with the welding gun, the pneumatic sliding table is connected with the control device 5, one end of the first rotating shaft 7, which is close to the speed reducing structure 9, is fixed in the first support frame 8 through the bearing 11, and the other end of the first rotating shaft is fixed in the first support frame 8 through the thrust roller bearing 12, the end of the second rotating shaft 3 is fixed in the tapered roller bearing 14, the speed reducing structure 9 is a gear speed reducing structure and comprises two sets of gears 3:1 to achieve a speed reducing effect, and the gears have the advantages of stable speed reduction and good transmission effect compared with a belt.
The working principle is as follows: placing an unwelded filter disc on the positioning structure through the positioning shaft 13, turning on a button of the control hydraulic cylinder 1 through the control device 5 to enable the hydraulic cylinder 1 to start working, pushing the second rotating shaft 3 and the second clamp 16 to move towards the direction close to the first rotating shaft until the position is reached to a copper embedding tool of the positioning framework, and enabling the first clamp 15 and the second clamp 16 to clamp the filter disc; then, turning on a button for controlling the pneumatic sliding table, and adjusting the position of a welding gun up and down to enable the welding gun to be positioned at the outer circle circumference of the disc; then, turning on a button for controlling the motor to rotate the motor, wherein the motor drives the first rotating shaft 7 to rotate at a constant speed to promote the disc to rotate uniformly and circumferentially; and finally, turning on a button for controlling the welding gun to weld the outer circle of the disc.
The utility model has the technical effects that the concentricity of the clamps at the two sides of the welding equipment for the excircle of the disc is high, so that the precision is high, the clamps are adjusted according to the characteristics of the disc, the copper material is coated outside the steel bar, the heat dissipation problem in the welding process of the disc and the soft and easy-to-deform problem of the copper material are solved, the pertinence and the practicability are high, and the qualification rate of finished products is ensured; the speed reduction effect is good, the automation degree is high, the operation is simple, and the production efficiency is improved.
The present invention has been described in detail with reference to the specific embodiments and examples, but these should not be construed as limitations of the present invention. Numerous variations and modifications can be made by those skilled in the art without departing from the principles of the invention, which should also be considered as within the scope of the invention.
Claims (6)
1. A filter disc excircle welding device comprises a base and a welding gun, and is characterized in that the base is provided with a positioning structure and a jacking structure, the positioning structure comprises a first support frame (8), a first rotating shaft (7), a speed reducing structure (9) and a motor (10), the first rotating shaft (7) is rotatably connected with the first support frame (8) through a bearing, the speed reducing structure (9) is respectively connected with the first rotating shaft (7) and the motor (10), the jacking structure comprises a second support frame (4), an oil cylinder support structure (2), a hydraulic cylinder (1) and a second rotating shaft (3), the second rotating shaft (3) is connected with the hydraulic cylinder (1) and rotatably connected with the second support frame (4) through a bearing, the first rotating shaft (7) and the second rotating shaft (3) are provided with corresponding fixtures, the welding gun is positioned at the fixture at the first rotating shaft (7), the motor (10), the speed reducing structure and the hydraulic cylinder are respectively connected with the control device (5).
2. The cylindrical welding equipment for filter discs according to claim 1, wherein the first fixture (15) and the second fixture (16) are respectively disposed at the ends of the first rotating shaft (7) and the second rotating shaft (3), the first fixture (15) is centrally disposed with a positioning shaft (13) and the second fixture (16) is centrally disposed with a groove corresponding to the positioning shaft (13).
3. The cylindrical welding equipment for filter discs according to claim 2, wherein the first fixture (15) and the second fixture (16) are made of steel and have cylindrical structures and the outer surface is provided with a coating layer of copper.
4. A filter disc outer circle welding device according to claim 1, characterized in that the base is provided with a welding gun support (6) and a pneumatic sliding table connected with a welding gun, and the pneumatic sliding table is connected with a control device (5).
5. The cylindrical welding equipment for filter discs according to claim 1, characterized in that one end of the first rotating shaft (7) near the speed reducing structure (9) is fixed in the first support frame (8) through a bearing (11) and the other end is fixed in the first support frame through a thrust roller bearing (12), and the end of the second rotating shaft (3) is fixed through a tapered roller bearing (14).
6. A filter disc outer circle welding device according to claim 1, characterized in that the speed reduction structure (9) is a gear speed reduction structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120688227.5U CN214721843U (en) | 2021-04-06 | 2021-04-06 | Filter disc excircle welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120688227.5U CN214721843U (en) | 2021-04-06 | 2021-04-06 | Filter disc excircle welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214721843U true CN214721843U (en) | 2021-11-16 |
Family
ID=78600156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120688227.5U Active CN214721843U (en) | 2021-04-06 | 2021-04-06 | Filter disc excircle welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214721843U (en) |
-
2021
- 2021-04-06 CN CN202120688227.5U patent/CN214721843U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102848062B (en) | Resistance welding method suitable for multi-point circumferentially-arranged sheets | |
| CN107097033B (en) | A kind of 90 ° of elbow internal wall built-up welding displacement devices | |
| CN215699360U (en) | Laser welding machine multistation weldment work platform | |
| CN213969442U (en) | Submerged arc welding equipment for synchronously welding inner and outer wall welding seams of cylindrical workpiece | |
| CN206912595U (en) | A kind of 90 ° of elbow internal wall built-up welding displacement devices | |
| CN214721843U (en) | Filter disc excircle welding equipment | |
| CN117884813B (en) | A multi-free-end welding robot and method for wind power tower base | |
| CN214392805U (en) | Stator welding device of motor | |
| CN206882986U (en) | Transformer turbine blade core is punctuated welder | |
| CN209647898U (en) | The tooling of generator support is directly driven for high-power offshore wind farm | |
| CN208033981U (en) | A kind of jack welding machine special | |
| CN210360071U (en) | Automatic positioner product rotating device | |
| CN214109330U (en) | Automatic welding device | |
| CN209094857U (en) | Welding auxiliary assembly | |
| CN115365585B (en) | An automatic loading and unloading production system for gear chamfering | |
| CN215091607U (en) | Flange concatenation formula welding frock | |
| CN216858712U (en) | Double-sided circular seam welding system | |
| CN113182568B (en) | A special milling machine and processing method for tower crane rotary welding post-machining | |
| CN214212796U (en) | DPS pipeline laser welding swivel work head | |
| CN210499056U (en) | Laser welding device for pipe bending | |
| CN209647990U (en) | A kind of large size spool welding positioner | |
| CN213497500U (en) | Welding tool for pipe fitting welding | |
| CN211840563U (en) | Full-automatic circular seam welder | |
| CN207824311U (en) | A kind of welding displacement device | |
| CN106964921A (en) | A kind of full-automatic wall-hanging solar inner bag grouping machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |