CN214718178U - Production line for shelling, drying and sorting camellia seeds - Google Patents
Production line for shelling, drying and sorting camellia seeds Download PDFInfo
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- CN214718178U CN214718178U CN202120162458.2U CN202120162458U CN214718178U CN 214718178 U CN214718178 U CN 214718178U CN 202120162458 U CN202120162458 U CN 202120162458U CN 214718178 U CN214718178 U CN 214718178U
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Abstract
本实用新型公开了一种油茶籽的去壳、干燥与分选生产线，属于茶油生产设备技术领域。该生产线包括剥壳装置、滚筒筛分装置、转运分选装置、果壳再利用装置、烘干装置、风选装置和存储装置，剥壳装置包括剥壳地槽、剥壳提升结构、多个剥壳结构、剥壳储仓、螺旋进料结构和螺旋出料结构，滚筒筛分装置包括分筛地槽、分筛提升结构、两个滚筒筛、壳提升结构和油茶籽提升结构，转运分选装置包括油茶籽输送皮带、中转储仓、三通溜管、吹式比重筛、烘干地槽和烘干提升结构，烘干装置包括多个烘干仓、多个热风炉和烘干进料皮带，果壳再利用装置包括果壳储仓、分拣平台、燃料供给仓、燃料地槽和燃料提升结构。可规模化生产茶油，以果壳为燃料来烘干油茶籽。
The utility model discloses a production line for shelling, drying and sorting of camellia seeds, which belongs to the technical field of camellia oil production equipment. The production line includes a shelling device, a drum screening device, a transfer sorting device, a husk recycling device, a drying device, a wind sorting device and a storage device. Shelling structure, shelling storage bin, screw feeding structure and screw discharging structure, the trommel screening device includes a sub-screening trough, a sub-screening lifting structure, two trommel screens, a shell lifting structure and a camellia seed lifting structure. The selection device includes a camellia seed conveying belt, a transfer storage bin, a three-way chute, a blowing type specific gravity screen, a drying trough and a drying lifting structure. The drying device includes multiple drying bins, multiple hot blast stoves and drying The feeding belt and the husk recycling device include a husk storage bin, a sorting platform, a fuel supply bin, a fuel trough and a fuel lifting structure. It can produce camellia oil on a large scale, and use the husks as fuel to dry the camellia seeds.
Description
Technical Field
The utility model belongs to the technical field of tea-seed oil production facility, in particular to production line is shelled, is dry and selects separately to tea-oil camellia seed.
Background
With the increase of population and the decrease of cultivated land, the vigorous development of woody oil has become a main channel for solving the serious shortage of edible oil in human in the world nowadays. The camellia seed oil is pure natural high-grade edible plant oil extracted from mature camellia seeds of common camellia seeds of camellia plants in the camellia family, and has golden or light yellow color, pure quality, clarity, transparency, fragrant smell and pure taste. More than 90 percent of the global oil-tea camellia seed oil is from China, and is pure natural woody edible vegetable oil advocated and promoted by the Chinese government and health-care vegetable edible oil firstly promoted by the international food and agriculture organization. The edible oil has the effects of reducing cholesterol, improving high-density lipoprotein, reducing low-density lipoprotein, reducing blood fat, preventing cardiovascular and cerebrovascular diseases, improving immunity, resisting radiation, removing free radicals, preventing tumors and the like after being frequently eaten, and is classified as the healthy edible oil which is mainly popularized by the international food and agriculture organization.
After the tea fruits are picked, the treatments of husking, husk and seed separation, drying, winnowing and the like need to be carried out, and the treated tea seeds can be sold directly or used for preparing camellia oil directly.
For example, patent application No. CN201820838864.4 discloses a processing device before refrigeration of camellia seeds, which comprises a drying structure, a winnowing structure and a storage structure, which are sequentially connected through a transmission belt or a lifting structure; the drying structure comprises at least one hot blast stove, a drying bin arranged along the left-right direction, a discharging belt arranged at the bottom of the front side of the drying bin along the left-right direction, a feeding belt and a guide rail arranged at the top of the drying bin along the left-right direction, a discharging trolley arranged on the guide rail in a sliding manner and matched with the feeding belt, and a feeding structure arranged at one side of the feeding belt; the drying bin is composed of a plurality of sub-drying bins which are arranged side by side in the left-right direction; the top of each sub-drying bin is provided with a feed and upper exhaust port which is matched with the discharge trolley and can be opened and closed, and the lower part of each sub-drying bin is provided with a screen plate with an upward convex middle part to divide the sub-drying bin into a drying chamber and a lower air supply chamber from top to bottom; strip-shaped gaps for discharging are formed between the left side and the right side of the screen plate and the inner side walls of the sub-drying bins on the corresponding sides, turning plates for closing and opening the strip-shaped gaps are arranged in the strip-shaped gaps, discharge ports are respectively arranged on the left side and the right side of the bottoms of the sub-drying bins and above the discharge belts, and discharge inclined planes which incline downwards from back to front are arranged below the strip-shaped gaps and are connected with the discharge ports; the upper part of the drying chamber is provided with an upper hot air inlet, the lower air supply chamber is provided with a lower hot air inlet and a lower exhaust port which can be opened and closed, and the upper hot air inlet and the lower hot air inlet can be selectively communicated with the hot blast stove.
The applicant has found the following problems when processing camellia seeds by using the aforementioned processing device:
(1) because the tea oil is more and more popular, the small workshop type production mode can not meet the market demand, and a large-scale production line is urgently needed in the prior art, such as the shelling speed is increased, the screening speed is increased, the automation degree is increased, and the like;
(2) in the prior art, most of tea fruits are purchased from farmers, and different farmers may perform different treatments on tea fruits (for example, considering transportation, the tea fruits may be peeled and shelled and seed separated by themselves), such as peeling or not peeling, and the tea fruits also have different fruit shell contents, different water contents and the like after peeling. In the prior art, camellia seeds with different water contents (different drying bins are adopted) are easier to process, while other types of camellia seeds are difficult to process;
(3) the large-scale treatment of the camellia seeds can generate a large amount of shells, and the treatment is not good.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the embodiment of the utility model provides a production line is separated with to shelling, drying of tea-oil camellia seed, but the large-scale production tea-oil camellia, it is more to use the scene, can use the shell to dry the tea-oil camellia seed as fuel, and degree of automation is high, and production efficiency is high. The technical scheme is as follows:
the embodiment of the utility model provides a production line for husking, drying and sorting camellia seeds, which comprises a husking device, a roller screening device, a drying device, a winnowing device and a storage device which are sequentially arranged from front to back along the conveying direction of the camellia seeds; the husking device comprises a husking ground groove 10, a husking lifting structure 11 and at least one husking structure 12; the drum screening device comprises a screening ground groove 20, a screening lifting structure 21 and at least one drum screen, wherein the drum screen comprises a shell 22 and a drum 23 which is arranged in the shell from front to back in an inclined downward manner; the drying device comprises a plurality of drying bins 30 arranged side by side in the front and back, a plurality of hot blast stoves 31 for providing hot air for the drying bins 30 on one side, and a drying feeding belt 32 arranged on the top of the drying bins 30 along the front and back directions.
The production line also comprises a transferring and sorting device and a shell recycling device, wherein the transferring and sorting device is arranged between the roller screening device and the drying device; the husking device further comprises a husking storage bin 13, a spiral feeding structure 14 and a spiral discharging structure 15, the number of the husking structures 12 is multiple, the husking structures 12 are arranged in front of and behind the husking storage bin side by side, and the husking lifting structure 11 is arranged between the husking geosyncline 10 and a feeding hole of the husking storage bin 13; the spiral feeding structure 14 is horizontally arranged in the front-back direction, an upper feeding port at the front end of the spiral feeding structure is connected with a discharging port of the husking storage bin 13, and a plurality of upper discharging ports are arranged in parallel in the front-back direction at the bottom of the spiral feeding structure; the spiral discharging structure 15 is positioned below the spiral feeding structure 14 and horizontally arranged along the front-back direction, a lower discharging port at the rear end of the bottom of the spiral discharging structure extends to the sieving ground groove 20, and a lower feeding port is correspondingly arranged at the top of the spiral discharging structure and positioned below each upper discharging port; a feeding bin 16 and a husking structure 12 are sequentially arranged between each upper discharging port and the lower feeding port below the upper discharging port from top to bottom; the roller screening device further comprises a shell lifting structure 24 and a camellia seed lifting structure 25, the roller 23 is divided into N sections of sub-rollers from front to back, N is an integer greater than or equal to 3, and the mesh aperture of each sub-roller is gradually increased from front to back; a fine shell hopper 27 is arranged at the bottom of the shell 22 and under the first section of the sub-roller 26, a camellia seed hopper 28 is arranged at the bottom of the shell 22 and under the other sections of the sub-rollers except the first section of the sub-roller 26, a coarse shell hopper 29 is arranged at the bottom of the shell 22 and under the rear end of the roller 23, and the screening lifting structure 21 is arranged between the screening ground groove 20 and the feed inlet of the roller screen; the transfer sorting device comprises an oil-tea camellia seed conveying belt, a transfer storage bin, a three-way chute, a blowing type specific gravity screen, a drying ground groove and a drying lifting structure, wherein the oil-tea camellia seed lifting structure 25 is arranged between a discharge hole of an oil-tea camellia seed hopper 28 and an input end of the oil-tea camellia seed conveying belt, and an output end of the oil-tea camellia seed conveying belt is connected to a feed hole of the transfer storage bin; the three-way chute is arranged at the bottom of the transit storage bin, and two discharge ports of the three-way chute are respectively provided with a discharge valve and are respectively connected with a feed port of the blowing type specific gravity sieve and right above the drying ground groove; an oil tea seed outlet of the blowing type specific gravity sieve is positioned right above a drying ground groove, and the drying ground groove is connected with the front end of a drying feeding belt 32 through a drying lifting structure; the device is recycled to shell includes shell warehouse, letter sorting platform 40, dries 30 left sides or right sides of storehouse and with the fuel supply storehouse 41 of hot-blast furnace 31 homonymy, the fuel conveyor belt 42 at the fuel supply storehouse 41 top, the fuel geosyncline 43 in the fuel supply storehouse 41 the place ahead and the fuel between geosyncline 43 and the fuel conveyor belt 42 front end promote structure 44, shell promotes structure 24 and locates between the discharge gate of coarse shell hopper 29 and the feed inlet of shell warehouse, the middle part of letter sorting platform 40 is equipped with conveyer belt 45 and its below to the top of fuel geosyncline 43 by the discharge gate in shell warehouse, hot-blast furnace 31 is the biomass hot-blast furnace, one side bottom that is close to hot-blast furnace 31 and every hot-blast furnace 31 department that corresponds of fuel supply storehouse 41 are equipped with a fuel outlet 46.
Further, the husking device in the embodiment of the present invention further includes a box 17, the spiral feeding structure 14 is located at the top inside the box 17, and the front end of the spiral feeding structure passes through the box 17, the spiral discharging structure 15 is located at the bottom inside the box 17, and the rear end of the spiral discharging structure passes through the box 17, the feeding bin 16 and the husking structure 12 are both disposed inside the box 17, the husking ground groove 10, the husking lifting structure 11 and the husking storage bin 13 are located in front of the box 17, and the screening ground groove 20 is located behind the box 17; the box body 17 is a rectangular box body arranged in the front-back direction, the left side or the right side of the box body is provided with an openable door, and the bottom of the box body is provided with a frame type support for supporting the husking structure 12; the frame type support is arranged in the front-back direction, the spiral discharging structure 15 is positioned in the frame type support, and the peeling structure 12 is fixed at the top of the frame type support; be equipped with the fixed bolster between feeding storehouse 16 and the box 17 left side or right side, one side that feeding storehouse 16 is close to the door is equipped with the visual window, the visual window is vertical setting and the orifice plate that tea fruit can not pass through.
The husking structure in the embodiment of the utility model comprises a husking cavity arranged in the front-back direction, a feeding inclined tube at the top of the husking cavity, a husking discharge hole at the bottom of the husking cavity, a husking rotor arranged in the husking cavity in the front-back direction, and a motor which is arranged outside the husking cavity and used for driving the husking rotor, wherein the feeding inclined tube is arranged in an upward inclined manner in the left-right direction and connected with an upper discharge hole, and the husking discharge hole is connected with a lower feed hole; the husking rotor comprises a rotating shaft and a plurality of beating rods, the rotating shaft is arranged in the front-back direction, the beating rods surround the rotating shaft and are uniformly distributed, the beating rods form a cylindrical cage structure, and the rotating shaft is in transmission connection with the motor; the beating rod is provided with a plurality of groups of beating units in parallel front and back, each group of beating units comprises a plurality of beating sheets arranged in parallel front and back, and the beating sheets are metal circular sheets coaxially arranged with the beating rod.
Specifically, in the embodiment of the present invention, N is 3, and the sieve holes are round holes; the mesh aperture of the first section of the sub-roller 26 is 12-14 mm; the mesh aperture of the second section of the sub-roller 210 is 16-18mm, and the length of the second section of the sub-roller is 1.5-2.0 times of the length of the first section of the sub-roller 26; the mesh aperture of the third section of the sub-roller 211 is 19-22mm and the length thereof is 1.2-1.5 times of the length of the first section of the sub-roller 26.
Wherein, the embodiment of the utility model provides an in sorting platform 40 is to the rectangle mesa that sets up around following, conveyer belt 45 is located on sorting platform 40's the central line and its and sorting platform 40 parallel and level, the distance between the left and right sides of sorting platform 40 and the conveyer belt 45 side that corresponds is 30-50 cm.
Preferably, the fuel conveying belt 42 in the embodiment of the present invention is disposed along the front-back direction and the rear end thereof is disposed to the rear portion of the fuel supply bin 41, a guide rail is disposed along the front-back direction at the middle position of the top portion of the fuel supply bin 41, a discharging trolley capable of moving back and forth and matched with the fuel conveying belt 42 is disposed on the guide rail, and a discharging hole is disposed on the left side and/or the right side of the discharging trolley.
Further, the embodiment of the present invention provides a fuel supply bin 41 near one side of the hot blast stove 31 and corresponding to each hot blast stove 31, and is provided with an openable cleaning door 47, the front side or the rear side of the cleaning door 47 is hinged to the fuel supply bin 41 through a hinge, the fuel outlet 46 is provided at the bottom of the cleaning door 47, and the upper portion of the fuel outlet is provided with a gate 48 capable of adjusting the position up and down.
Preferably, the number of the rotary screens in the embodiment of the present invention is two, the two rotary screens are arranged side by side from left to right, the oil tea seed lifting structure 25 is arranged between the middle parts of the two rotary screens and is simultaneously connected with the discharge ports of the two oil tea seed hoppers 28, the discharge ports of the two coarse shell hoppers 29 are both connected with the feed port of the shell lifting structure 24 through slide pipes which are arranged obliquely downwards, and a spiral discharging machine 212 is arranged between the discharge ports of the two fine shell hoppers 27; the spiral discharging machine 212 is arranged along the left-right direction, and a discharging port at the left end or the right end of the bottom of the spiral discharging machine is sleeved with a receiving bag; divide and sieve lifting structure 21's discharge gate to be equipped with dual output hopper 213 under, all be equipped with the valve on two exports of dual output hopper 213 bottom and it is connected with the feed inlet of two drum sieves through the pipeline respectively.
Preferably, the embodiment of the utility model provides an in the top of husking geosyncline 10 be equipped with the grid that the tea fruit can pass through, the top of stoving geosyncline is equipped with the grid that the tea-oil camellia seed can pass through, the top of fuel geosyncline 43 is equipped with the grid that the shell can pass through.
The embodiment of the utility model provides a beneficial effect that technical scheme brought is: the embodiment of the utility model provides a shelling of tea-oil camellia seed, drying and sorting production line, but scale production tea-oil camellia seed (promote husking and branch sieve speed and effect), it is more (if can handle husking or the tea-oil camellia seed that does not shell, can handle the tea-oil camellia seed of different shell contents, can handle different moisture content's tea-oil camellia seed, can control the shell content (the tea-oil camellia seed allows to contain a small amount of shell when utilizing) and moisture content of tea-oil camellia seed, adaptability is wider, can use the shell to dry the tea-oil camellia seed as fuel, degree of automation is high, high production efficiency.
Drawings
Fig. 1 is a raw material block diagram of a production line for shelling, drying and sorting camellia seeds provided by an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a husking device provided by an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a drum screening device according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a combination of a drying device and a shell recycling device provided by the embodiment of the present invention;
fig. 5 is a schematic structural diagram of a fuel supply bin according to an embodiment of the present invention.
In the figure: 10 husking ground grooves, 11 husking lifting structures, 12 husking structures, 13 husking storage bins, 14 spiral feeding structures, 15 spiral discharging structures, 16 feeding bins and 17 box bodies;
20-screen ground groove, 21-screen lifting structure, 22 shell, 23 roller, 24 shell lifting structure, 25 camellia seed lifting structure, 26 first section sub roller, 27 fine shell hopper, 28 camellia seed hopper, 29 coarse shell hopper, 210 second section sub roller, 211 third section sub roller, 212 spiral discharging machine and 213 double-output hopper;
30 drying bins, 31 hot blast stoves and 32 drying feeding belts;
40 sorting platforms, 41 fuel supply bins, 42 fuel conveyor belts, 43 fuel chutes, 44 fuel lifting structures, 45 conveyor belts, 46 fuel outlets, 47 cleaning doors, 48 gates.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings.
Example 1
Referring to fig. 1-5, the embodiment of the utility model provides a production line is shelled, is dry and selects separately to tea-oil camellia seed, include along the direction of delivery of tea-oil camellia seed by preceding to back (this patent definition is preceding to the direction of delivery for the tea seed, and not as the injecion of actual direction, back with) the peeling device (be used for peeling off) that sets gradually, cylinder screening plant (be used for the separation of shell seed, contain a small amount of shell in the tea-oil camellia seed (allow to contain a small amount of shell when extracting oil)), drying device (be used for drying the tea-oil camellia seed)), wind selector (be used for the selection by winnowing to go out the tea seed) and storage device (be used for storing the tea-oil camellia seed, specifically can adopt the storage structure that application number is CN 201820838864.4). The husking device comprises a husking ground groove 10 (used for adding tea fruits manually and buried in the ground), a husking lifting structure 11, at least one husking structure 12 and the like; the drum screening device comprises a screening ground groove 20 (used for screening and feeding materials and buried in the ground, the top of the screening ground groove can be closed (a lower feeding hole penetrates through and extends into the screening ground groove 20)), a screening lifting structure 21, at least one drum screen and the like; the drum screen comprises a shell 22 and a drum 23 and the like which are arranged in the shell from front to back in an inclined downward manner; the drying device comprises a plurality of drying bins 30 arranged side by side from front to back, a plurality of hot air furnaces 31 for supplying hot air to the drying bins 30 from one side, a drying feeding belt 32 arranged on the top of the drying bins 30 along the front-back direction, a discharging belt (connected with the air separation device) arranged on the lower portion of one side of the drying bins 30 along the front-back direction, and the like. The front and back structure is basically the same as the structure of the existing production line of camellia seeds, and the difference lies in that:
the production line that this embodiment provided still includes transportation sorting unit (be used for transporting the tea-oil camellia seed and carry out secondary sorting as required) and shell recycling apparatus (be used for adopting the shell as the fuel of hot-blast furnace). Wherein, the transportation sorting unit of this embodiment locates between cylinder screening plant and the drying device, and the shell is recycled the device and is located drying device's left side or right side.
The husking device further comprises a husking storage bin 13 (used for storing tea fruits), a spiral feeding structure 14 (used for feeding the plurality of husking structures 12), a spiral discharging structure 15 (used for outputting the discharged materials of the plurality of husking structures 12) and the like. Wherein, the quantity of structure 12 of shelling is a plurality ofly (3-6, can partially or whole open according to output needs), and a plurality of structures 12 of shelling set up side by side around, and the lifting structure that shells 11 locates between the feed inlet (specifically can open) of husking geosyncline 10 and husking storage 13. The spiral feeding structure 14 is horizontally arranged along the front and back direction, an upper feeding port at the front end of the spiral feeding structure is connected with a discharging port of the husking storage bin 13 (a valve is arranged at the bottom of the husking storage bin 13 (which is of a conical structure) and on the bottom of the husking storage bin), and a plurality of upper discharging ports are arranged in parallel around the bottom of the spiral feeding structure (each outlet is required to discharge materials, and the quantity of the outlets is the same as that of the husking structure 12). The spiral discharging structure 15 is located below the spiral feeding structure 14, and is horizontally arranged along the front-back direction, a lower discharging port at the rear end of the bottom of the spiral discharging structure extends to (specifically extends into) the ground screening groove 20, and a lower feeding port (the number of which is the same as that of the husking structure 12) is correspondingly arranged at the top of the spiral discharging structure and below each upper discharging port. And a feeding bin 16 and a shelling structure 12 are sequentially arranged between each upper discharging port and the lower feeding port below the upper discharging port from top to bottom, and a feeding bin 13 feeds materials for the shelling structure 1 and plays a role of caching. The bottom of the feeding bin 16 is connected with a feeding inclined pipe of the husking structure 12, a lower feeding valve is arranged between the feeding inclined pipe and the husking structure 12 to control feeding of the husking structure 12, the top of the feeding bin 16 is connected with an upper discharging hole, and an upper feeding valve is arranged between the feeding bin and the upper discharging hole to control feeding of the feeding bin 16. Lower feed valve and last feed valve are the plate valve, and its control end all is close to one side of door, and it is mutually supported in order to guarantee to have the tea fruit of suitable volume all the time in feeding storehouse 16.
Wherein, cylinder screening plant still includes shell and promotes structure 24 (being used for exporting the shell) and tea-oil camellia seed promotes structure 25 (being used for exporting the tea-oil camellia seed). The drum 23 is divided into N sections of sub-drums from front to back, wherein N is an integer greater than or equal to 3, and the mesh aperture of each sub-drum is gradually increased from front to back. The bottom of casing 22 just is located first section sub-cylinder 26 (the sieve mesh will be guaranteed that the tea-oil camellia seed can not pass through, and broken fruit shell can pass through) and is equipped with under fine shell hopper 27 and is used for collecting and exporting the fine shell, the bottom of casing 22 just is located other section sub-cylinders (the sieve mesh will be guaranteed that the tea-oil camellia seed can pass through) except that first section sub-cylinder 26, be equipped with tea-oil camellia seed hopper 28 under being equipped with and be used for collecting and exporting the tea-oil camellia seed, the bottom of casing 22 just is located cylinder 23 rear end and is equipped with under coarse shell hopper 29 and is used for collecting and exporting the coarse shell, divide sieve hoisting structure 21 to locate and divide between the feed inlet of sieve geosynclinal 20 and rotary screen (locate the top front side of rotary screen). Wherein, thin shell hopper 5, tea-oil camellia seed hopper 6 and thick shell hopper 7 are adjacent setting in proper order and are big end down's awl fill by preceding to back.
Wherein, transport sorting unit includes tea-oil camellia seed conveyor belt (being used for the pay-off), transfer storage storehouse (being used for storing the tea-oil camellia seed), tee bend elephant trunk, blow type ratio heavy screen (being used for further shell seed separation), stoving geosyncline (being used for feeding the tea-oil camellia seed, burying in ground) and stoving promotion structure (being used for the pay-off) etc.. Between the (bottom) discharge gate of tea-oil camellia seed hopper 28 and tea-oil camellia seed conveyor belt's input, tea-oil camellia seed conveyor belt's output to the feed inlet of transfer storage silo (specifically be the open formation feed inlet in top) is located to tea-oil camellia seed promotion structure 25. The bottom of transfer storage storehouse is located to tee bend elephant trunk (its feed inlet is connected with transfer storage storehouse), all is equipped with the bleeder valve on its two discharge gates and respectively with the feed inlet of blow type specific gravity sieve (also can direct manual feeding purchase the tea-oil camellia seed after shelling outward) be connected and to drying directly over the geosynclinal. The oil tea seed outlet of the blowing type specific gravity sieve is positioned right above the drying ground groove, and the using mode and the setting mode of the blowing type specific gravity sieve are consistent with those of the conventional technology. The drying ground groove is connected with the front end of the drying feeding belt 32 through a drying lifting structure, the feeding ground groove is buried in the ground, camellia seeds subjected to processing by the husking device can be fed simultaneously, the purchased camellia seeds subjected to husking are screened by the blowing type specific gravity, and the camellia seeds not subjected to screening by the blowing type specific gravity are very many in selectivity.
The fruit shell recycling device comprises a fruit shell storage bin (used for storing fruit shells), a sorting platform 40 (used for picking up a small amount of oil-tea camellia seeds in the fruit shells through manual work), a fuel supply bin 41 (used for storing the fruit shells and outputting the fruit shells to a hot blast stove) on the left side or the right side of the drying bin 30 and on the same side with the hot blast stove 31, a fuel conveying belt 42 (used for inputting the fruit shells into the fuel supply bin 41) on the top of the fuel supply bin 41, a fuel ground groove 43 (used for collecting the fruit shells output by the sorting platform 40 and the fruit shells of other sources and buried in the ground) in front of the fuel supply bin 41, a fuel lifting structure 44 (used for conveying the fruit shells) between the fuel ground groove 43 and the front end of the fuel conveying belt 42, and the like. Wherein, shell promotes structure 24 and locates between the discharge gate of coarse shell hopper 29 (bottom (toper structure)) and the feed inlet of shell warehouse (the uncovered feed inlet that forms in top), and the middle part of letter sorting platform 40 is equipped with conveyer belt 45 and its by the top of (bottom (toper structure)) discharge gate below to fuel geosynclinal 43 in shell warehouse, and hot-blast furnace 31 is biomass hot-blast furnace (specifically can be biomass internal heating formula hot-blast furnace). The fuel supply bin 41 is provided with a fuel outlet 46 (specifically, a vertically arranged rectangular opening, where the shells flow out from the fuel outlet 46 by their own weight and are stacked at the fuel outlet 46 (due to irregular shapes of the shells and poor flowability)) at the bottom of one side (left side or right side) close to the hot blast stove 31 and corresponding to each hot blast stove 31, the fuel outlets 46 are equal to the hot blast stoves 31 in number, and the fuel outlets 46 provide fuel for the corresponding hot blast stove 31 (manual transportation, such as using a cart or a shovel).
Further, referring to fig. 2, the husking device of the embodiment of the present invention further includes a box 17 to reduce the noise on site, to fix each structure more stably, and to prolong the service life of the husking structure 12 (to reduce the external influence). The spiral feeding structure 14 is positioned at the top in the box body 17, the front end of the spiral feeding structure penetrates out of the box body 17, the spiral discharging structure 15 is positioned at the bottom in the box body 17, the rear end of the spiral discharging structure penetrates out of the box body 17, and the feeding bin 16 and the husking structure 12 are arranged in the box body 17. The husking ground groove 10, the husking lifting structure 11 and the husking storage bin 13 are positioned in front of the box body 17, and the screening ground groove 20 is positioned behind the box body 17. The box 17 is a rectangular box arranged in the front-back direction, the left side or the right side of the box is provided with an openable door (a plurality of doors are arranged side by side in front and back) so as to be convenient for repairing and cleaning, and the bottom of the box is provided with a frame type support (specifically, a rectangular frame) for supporting the husking structure 12. The frame support is arranged along the front-back direction, the spiral discharging structure 15 is positioned in the frame support, and the peeling structure 12 is fixed at the top of the frame support. Be equipped with the fixed bolster between feeding storehouse 16 and box 17 left side or right side (keeping away from a side), one side that feeding storehouse 16 is close to the door is equipped with visual window (the strip structure of vertical setting), and the visual window is vertical setting and the orifice plate that tea fruit can not pass through (specifically is the round hole board, and the diameter of round hole is less than 1 cm).
Wherein, the embodiment of the utility model provides an in the structure of shelling include along around to the chamber of shelling that sets up (specifically can be the cylinder chamber, locate corresponding frame on), the feeding pipe chute at the chamber top of shelling (be used for the feeding), the discharge gate of shelling of the chamber bottom of shelling (be used for the ejection of compact), the intracavity just along around to the rotor of shelling (being used for hitting to shell) that sets up and the chamber of shelling outside just being used for driving the rotor of shelling (locating in the frame) etc.. Wherein, the feeding inclined tube is arranged obliquely upwards left and right (the oblique direction is matched with the rotating direction, which is well known by the technical personnel in the field) and is connected with the upper discharging hole, and the husking discharging hole is connected with the lower feeding hole. The husking rotor comprises a rotating shaft and a plurality of beating rods (3-6 beating rods are arranged on the same circle concentric with the rotating shaft and surround the rotating shaft) which are arranged in the front-back direction and are uniformly distributed, the beating rods form a cylindrical cage structure, and the rotating shaft is in transmission connection with the motor. A plurality of groups (3-8 groups in number) of striking units are arranged on the striking rod in parallel from front to back, each group of striking units comprises a plurality of striking sheets arranged in parallel from front to back, and the striking sheets are metal circular sheets arranged coaxially with the striking rod. The clearance between the outer side (the track is circular) of the striking piece and the inner wall of the peeling cavity is ensured to peel the tea fruit. Specifically, the distance between adjacent striking units is 5-10mm, the distance between adjacent striking sheets in the same group of striking units is 20-30mm, and the diameter of the striking sheets is 40-50 mm.
Specifically, referring to fig. 3, in the embodiment of the present invention, N is 3, and the sieve holes are round holes. The mesh aperture of the first section of the sub-roller 26 is 12-14 mm; the mesh aperture of the second section of the sub-roller 210 is 16-18mm and the length thereof is 1.5-2.0 times of the length (less amount, so shorter length) of the first section of the sub-roller 26; the mesh aperture of the third section of the sub-roller 211 is 19-22mm and the length thereof is 1.2-1.5 times of the length of the first section of the sub-roller 26. The roller is fully utilized through a multi-section structure, so that the screening effect is improved.
Wherein, referring to fig. 4, the sorting platform 40 in the embodiment of the present invention is a rectangular table top which is arranged along the front-back direction, the conveyer belt 45 (arranged along the front-back direction) is located on the central line of the sorting platform 40 and is parallel and level with the sorting platform 40, the distance between the left and right sides of the sorting platform 40 and the corresponding side of the conveyer belt 45 is 30-50cm so as to facilitate the sorting operation, and the left and right sides of the sorting platform 40 are all stood by operators for sorting operation.
Wherein, the embodiment of the utility model provides a fuel supply storehouse 41 is along the rectangle storehouse of front and back to setting, and its top is uncovered, is equipped with a plurality of ability subaerial horizontal slip's handcart between its and the stoving storehouse 30 and is arranged in transporting shell to hot-blast furnace 31.
Preferably, the fuel conveying belt 42 in the embodiment of the present invention is disposed along the front-back direction and the rear end thereof is disposed to the rear portion of the fuel supply bin 41, a guide rail is disposed along the front-back direction at the middle position of the top of the fuel supply bin 41, a discharging cart capable of moving back and forth and matched with the fuel conveying belt 42 is disposed on the guide rail so as to uniformly deliver the shells to the fuel supply bin 41, and a discharge hole is disposed on the left side and/or the right side of the discharging cart. The structure of the feeding belt can be seen in the arrangement mode of the feeding belt with the application number of CN 201820838864.4.
Further, the fuel supply bin 41 of the embodiment of the present invention is provided with a openable cleaning door 47 near one side of the hot blast stove 31 and corresponding to each hot blast stove 31 so as to clean the fuel supply bin 41, and the front side or the rear side of the cleaning door 47 is hinged to the fuel supply bin 41 through a hinge. The fuel outlet 46 is arranged at the bottom of the cleaning door 47, and the upper part of the fuel outlet is provided with a gate 48 which can be adjusted up and down to control the supply amount of the husks; specifically, two slide rails are arranged on the cleaning door 47 and located on the front and rear sides of the fuel outlet 46 along the vertical direction, the front and rear sides of the gate 48 are respectively slidably arranged on the two slide rails, and a hand wheel driving structure (vertically arranged, the structure of which is well known to those skilled in the art) capable of driving the gate to move up and down is arranged between the upper side of the gate 48 and the cleaning door 47.
Preferably, the embodiment of the present invention provides two trommel screens (one or two can be opened according to the output requirement), two trommel screens are arranged side by side left and right, and the camellia seed lifting structure 25 is located between the middle parts of the two trommel screens and is connected with the discharge port of two camellia seed hoppers 28 (bottom) at the same time. The discharge ports of the two coarse-shell hoppers 29 are connected with the feed port of the shell lifting structure 24 through slide pipes which are obliquely arranged downwards (the distance between the two chutes is gradually increased from top to bottom, and the lower ends of the chutes are adjacent to and above the feed port of the shell lifting structure 24)), and a spiral discharging machine 212 (used for outputting the fine shells (with very small amount)) is arranged between the discharge ports of the two fine-shell hoppers 27. Spiral play material machine 212 is along controlling to setting up, and the cover is equipped with on the discharge gate of its bottom left end or right-hand member connects the pocket (on the discharge gate was located to structure detachably such as its top accessible staple bolt, subaerial is arranged in to its bottom, and it specifically can be sack or braided bag). A double-output hopper 213 (located above the rotary screen and a conical hopper with a small upper size) is arranged right below the discharge port of the separating screen lifting structure 21, valves are arranged on two outlets at the bottom of the double-output hopper 213, and the valves are respectively connected with the feed ports of the two rotary screens through pipelines and are used for respectively feeding the two rotary screens.
Preferably, the embodiment of the present invention provides a grid (specifically, a rectangular grid, which is used to prevent the passage of the enlarged impurities (such as leaves, packaging bags, etc.)) that the top of the husking ground groove 10 can pass through, a grid that the oil tea seeds can pass through is arranged on the top of the drying ground groove, and a grid that the shells can pass through is arranged on the top of the fuel ground groove 43. Wherein, each lifting structure in this embodiment is the bucket of vertical setting and carries the machine.
In this embodiment, "first", "second", or "third" only plays a distinguishing role, and has no other special meaning.
Example 2
Referring to fig. 1 to 5, example 2 provides a method for hulling, drying and sorting camellia seeds, which can be produced by using the production line disclosed in example 1, and comprises the following steps:
(1) husking: the tea fruit is added husking geosyncline 10 by the manual work, is delivered to husking storage bin 13 by husking hoisting structure 11 again, is delivered to a plurality of feeding storehouses 16 by spiral feeding structure 14 again, and a plurality of feeding storehouses 16 are a plurality of husking structure 12 feeding respectively, and the material after a plurality of husking structure 12 are handled is delivered to branch sieve geosyncline 20 by spiral discharge structure 15.
(2) And (3) roller screening: the material is sent to a feed inlet of the drum screen from a screen ground groove 20 through a screening lifting structure 21, a drum 23 of the drum screen is divided into N sections of sub-drums from front to back, wherein N is an integer larger than or equal to 3, and the aperture of each sub-drum is gradually increased from front to back; the fine shell hopper 27 at the bottom of the drum screen is used for collecting fine shells output by the first section of sub-drum 26, the oil tea seed hopper 28 at the bottom of the drum screen is used for collecting oil tea seeds output by other sections of sub-drums except the first section of sub-drum 26, and the coarse shell hopper 29 at the bottom of the drum screen is used for collecting coarse shells output by the rear end of the drum 23; tea-oil camellia seed conveyer belt that tea-oil camellia seed hopper 28 promoted structure 25 through the tea-oil camellia seed and export to, coarse-shell hopper 29 promotes structure 24 through the shell and exports to shell warehouse, the shell in shell warehouse is delivered to fuel geosyncline 43 by conveyer belt 45 on the letter sorting platform 40, the shell of letter sorting platform 40 output and the shell of other sources are delivered to fuel supply storehouse 41 by fuel lift structure 44 and fuel conveyer belt 42 again and are stored, select the tea-oil camellia seed in the shell by the manual work on letter sorting platform 40, fuel supply storehouse 41 is close to one side bottom of hot-blast furnace 31 and is equipped with a fuel outlet 46 corresponding every hot-blast furnace 31 department.
(3) Screening again: tea-oil camellia seed conveyer belt sends the tea-oil camellia seed to transfer storage silo, and transfer storage silo is passed through tee bend elephant trunk gate as required and is sent to blow-type specific gravity sieve or stoving geosyncline, and blow-type specific gravity sieve sends the tea-oil camellia seed to the stoving geosyncline after the tea-oil camellia seed is sieved once more, and the tea-oil camellia seed of stoving geosyncline with transfer storage silo output, through the tea-oil camellia seed that divides the sieve once more and the tea-oil camellia seed of other sources send to stoving feeding belt 32 through stoving promotion structure.
(4) Drying: stoving feeding belt 32 sends the tea-oil camellia seed to certain stoving storehouse 30 and dries, and stoving storehouse 30 corresponds and is equipped with a hot-blast furnace 31, and hot-blast furnace 31 is biomass hot-blast furnace, and the manual work is transported fuel outlet 46 department accumulational shell to hot-blast furnace 31 as fuel.
(5) Drying: and the dried camellia seeds are processed by a winnowing device and then are sent to a storage device for storage.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120162458.2U CN214718178U (en) | 2021-01-21 | 2021-01-21 | Production line for shelling, drying and sorting camellia seeds |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120162458.2U CN214718178U (en) | 2021-01-21 | 2021-01-21 | Production line for shelling, drying and sorting camellia seeds |
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| CN214718178U true CN214718178U (en) | 2021-11-16 |
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| CN202120162458.2U Expired - Fee Related CN214718178U (en) | 2021-01-21 | 2021-01-21 | Production line for shelling, drying and sorting camellia seeds |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808559A (en) * | 2021-01-21 | 2021-05-18 | 麻城市鸿宇农业开发有限责任公司 | Production line and method for shelling, drying and sorting camellia seeds |
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2021
- 2021-01-21 CN CN202120162458.2U patent/CN214718178U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808559A (en) * | 2021-01-21 | 2021-05-18 | 麻城市鸿宇农业开发有限责任公司 | Production line and method for shelling, drying and sorting camellia seeds |
| CN112808559B (en) * | 2021-01-21 | 2025-04-15 | 麻城市鸿宇农业开发有限责任公司 | A production line and method for shelling, drying and sorting camellia seeds |
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