CN214704413U - Automatic production control system for composite keel - Google Patents
Automatic production control system for composite keel Download PDFInfo
- Publication number
- CN214704413U CN214704413U CN202121232321.6U CN202121232321U CN214704413U CN 214704413 U CN214704413 U CN 214704413U CN 202121232321 U CN202121232321 U CN 202121232321U CN 214704413 U CN214704413 U CN 214704413U
- Authority
- CN
- China
- Prior art keywords
- motor
- frequency converter
- plc
- screw
- compression roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 230000006835 compression Effects 0.000 claims abstract description 22
- 238000007906 compression Methods 0.000 claims abstract description 22
- 238000003801 milling Methods 0.000 claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000009966 trimming Methods 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 4
- 239000012634 fragment Substances 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 21
- 230000017525 heat dissipation Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 2
- 239000002023 wood Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 206010063385 Intellectualisation Diseases 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses an automatic production control system of a composite keel, which comprises a PLC, a temperature module, a control element, an execution element and a touch screen, wherein the PLC is connected with the temperature module; the control element comprises a slicing frequency converter, a compression roller frequency converter, a winding frequency converter, an extrusion frequency converter, a traction frequency converter and a milling cutter frequency converter; the executing elements comprise a slicing motor, a compression roller motor, a winding motor, an extrusion motor, a traction motor, a milling cutter motor, a screw motor, a water pump, a platform motor and a trimming motor; the slicing frequency converter, the compression roller frequency converter, the winding frequency converter, the extrusion frequency converter, the traction frequency converter and the milling cutter frequency converter are respectively connected with the slicing motor, the compression roller motor, the winding motor, the extrusion motor, the traction motor and the milling cutter motor; the touch screen is respectively connected with the PLC and the temperature module; the utility model discloses a PLC control has modularization, flexibility, high reliable, intelligent characteristics, has guaranteed high-efficient, stable, the flexible production of compound fossil fragments production line.
Description
Technical Field
The utility model belongs to the technical field of compound flitch fossil fragments automated production, concretely relates to compound fossil fragments automated production control system.
Background
The batten keel is widely used in the process of manufacturing and installing the template. Due to the huge demand of the flitch keel, the limited forest resources are gradually reduced. The novel product capable of replacing the traditional batten keel becomes the development direction of the batten keel in the building industry.
The old wood template is used for secondary processing, so that the secondary utilization of resources is realized, and the aims of energy conservation and environmental protection can be fulfilled. The surface of the old wood template has more defects, and the strength can not meet the requirement. The old wood template is decomposed and cut into battens, a plurality of battens are extruded into battens, and the outer sides of the battens are wrapped with the PP plastic materials, so that the wood template has high strength and regular and attractive appearance.
The composite keel production line is a complete set of batten pultrusion equipment mainly composed of components such as compression roller equipment, winding equipment and the like. The production line consists of units such as chain conveying, compression rollers, milling cutters, winding and extrusion molding dies. The wood square sectional material is suitable for continuous pultrusion of fixed size, and products of the wood square sectional material are widely used in various fields. The applicant has applied for a patent of a utility model disclosing a composite flitch production device, and because the process is more and the cooperativity is stronger, the manual control not only has higher difficulty, but also has lower efficiency. Therefore, an automatic production control system of a production facility is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems in the prior art, and provides an automatic production control system of a composite keel, which adopts PLC control, has the characteristics of modularization, flexibility, high reliability and intellectualization, and ensures the high-efficiency, stable and flexible production of a composite keel production line; reasonable in design, stability are good, can effectual improvement product production efficiency, realize the automatic intelligent operation of flitch production.
In order to achieve the above object, the utility model provides a following technical scheme: a composite keel automatic production control system comprises a PLC, a temperature module, a control element, an execution element and a touch screen, wherein the PLC is connected with the temperature module; the temperature module is connected with a twelve-zone temperature sensor, the temperature module is connected with a twelve-zone heating solid-state relay, the solid-state relay is connected with a mold heating executive part, and the mold heating executive part is used for heating a screw mold;
the control element comprises a slicing frequency converter, a compression roller frequency converter, a winding frequency converter, an extrusion frequency converter, a traction frequency converter and a milling cutter frequency converter; the control elements are respectively connected with the PLC;
the device comprises an execution element, a cutting device and a cutting device, wherein the execution element comprises a slicing motor, a compression roller motor, a winding motor, an extrusion motor, a traction motor, a milling cutter motor, a screw motor, a water pump, a platform motor and a trimming motor;
the slicing frequency converter, the compression roller frequency converter, the winding frequency converter, the extrusion frequency converter, the traction frequency converter and the milling cutter frequency converter are respectively connected with the slicing motor, the compression roller motor, the winding motor, the extrusion motor, the traction motor and the milling cutter motor;
the screw motor, the water pump, the platform motor and the trimming motor are respectively connected with the PLC;
the touch screen is provided with a human-computer interface and is respectively connected with the PLC and the temperature module.
Furthermore, the PLC comprises a master PLC and a plurality of slave PLCs, and the industrial Ethernet of the master PLC is connected with the touch screen; the slave PLC is respectively connected with the master PLC through a main line; the slave PLC is respectively connected with each control element, a screw motor, a water pump, a platform motor and a trimming motor; the master PLC controls the interfaces of all slave PLCs; the slave PLC comprises a CPU, an IO module and a network interface module.
Further, the PLC controls the slicing frequency converter to realize the starting, the suspending and the point returning of chain conveying.
Further, the PLC controls the compression roller frequency converter to realize the starting and reversing of the compression roller conveying.
Furthermore, the executing element also comprises a heat radiation fan for radiating heat of the screw rod; the PLC controls the heat dissipation of the screw, the temperature of the screw reaches a set value, the heat dissipation fan is started, the temperature of the screw is reduced, the temperature of the screw is maintained within a set range, the heat dissipation control of the screw is achieved, and the PLC achieves screw movement and glue discharging through the screw motor.
Further, the PLC controls the platform, and the platform is moved through the platform motor.
Furthermore, the temperature module is connected with a twelve-zone heating solid-state relay on the die, signals are transmitted to the PLC through a twelve-zone temperature sensor, the PLC regulates and controls the die temperature, closed-loop control is achieved, and the die is heated.
The utility model has the advantages as follows:
the utility model adopts PLC control, has the characteristics of modularization, flexibility, high reliability and intellectualization, and ensures the high-efficiency, stable and flexible production of the composite keel production line; the design is reasonable, the stability is good, the production efficiency of products can be effectively improved, and the automatic intelligent operation of the production of the battens is realized; has the characteristics of convenient use, stability, reliability and convenient maintenance.
Drawings
Fig. 1 is a schematic connection diagram of the present invention.
Fig. 2 is a schematic view of the heating control connection of the present invention.
Fig. 3 is a schematic diagram of the frequency conversion control connection of the present invention.
Fig. 4 is a schematic diagram of the connection of the indication control of the present invention.
Fig. 5 is a schematic diagram of the connection of the main line of the frequency converter of the present invention.
Fig. 6 is a schematic view of the main line connection of the cooling fan of the present invention.
Fig. 7 is a schematic view of the connection between the trimming motor and the milling cutter motor of the present invention.
Fig. 8 is a schematic view of a front region heating main line connection according to the present invention.
Fig. 9 is a schematic view of the rear heating main line connection of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "middle", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Referring to fig. 1 to 9, the present embodiment provides an automatic production control system for a composite keel, including a PLC, a temperature module, a control element, an execution element, and a touch screen, where the PLC is connected to the temperature module; the temperature module is connected with a twelve-zone temperature sensor, the temperature module is connected with a twelve-zone heating solid-state relay, the solid-state relay is connected with a mold heating executive part, and the mold heating executive part is used for heating a screw mold; the mould heating executive component is a heating thermocouple;
the control element comprises a slicing frequency converter, a compression roller frequency converter, a winding frequency converter, an extrusion frequency converter, a traction frequency converter and a milling cutter frequency converter; the control elements are respectively connected with the PLC;
the device comprises an execution element, a cutting device and a cutting device, wherein the execution element comprises a slicing motor, a compression roller motor, a winding motor, an extrusion motor, a traction motor, a milling cutter motor, a screw motor, a water pump, a platform motor and a trimming motor;
the slicing frequency converter, the compression roller frequency converter, the winding frequency converter, the extrusion frequency converter, the traction frequency converter and the milling cutter frequency converter are respectively connected with the slicing motor, the compression roller motor, the winding motor, the extrusion motor, the traction motor and the milling cutter motor;
the screw motor, the water pump, the platform motor and the trimming motor are respectively connected with the PLC;
the touch screen is provided with a human-computer interface and is respectively connected with the PLC and the temperature module.
In this embodiment, the PLC includes a master PLC and a plurality of slave PLCs, and the master PLC industrial ethernet is connected to the touch screen; the slave PLC is respectively connected with the master PLC through a main line; the slave PLC is respectively connected with each control element, a screw motor, a water pump, a platform motor and a trimming motor; the master PLC controls the interfaces of all slave PLCs; the slave PLC comprises a CPU, an IO module and a network interface module.
In this embodiment, the PLC controls the slicing frequency converter to realize the starting, suspending, and point retreating of the slicing chain conveying.
In this embodiment, the PLC controls the pressure roller frequency converter to start and reverse the pressure roller conveyance.
In this embodiment, the actuator further includes a heat dissipation fan for dissipating heat of the screws extruding the four zones; the PLC controls the heat dissipation of the screw, the temperature of the screw reaches a set value, the heat dissipation fan is started, the temperature of the screw is reduced, the temperature of the screw is maintained within a set range, the heat dissipation control of the screw is achieved, and the PLC achieves screw movement and glue discharging through the screw motor.
In this embodiment, the executing element further includes a water pump fan for heat dissipation of the water pump, and a motor heat dissipation fan for heat dissipation of each motor.
In this embodiment, the PLC controls the platform, and the platform is moved by the platform motor.
In this embodiment, temperature module and twelve district heating solid state relays link to each other on the mould, through twelve district temperature sensor, give PLC with signal transmission, and PLC regulates and control mould temperature realizes closed-loop control, gives the mould heating.
In the embodiment, a control terminal is arranged, a touch screen is respectively connected with a PLC and a temperature module through the control terminal, and the control terminal is provided with control software; the touch screen is connected with the control terminal and used for displaying a human-computer interface; the human-computer interface comprises a software main interface, an automatic operation interface, a manual operation interface, a setting page, a signal monitoring page, a historical report page and a software main interface; the host interface after entering the software, the automatic operation interface, the interface of each data display when automatically operating; a manual operation interface, wherein each button is controlled in the page to form manual operation; setting a page, and changing various data and setting the page for changing; the signal monitoring page is used for displaying action indicating lamps of all sensors and operating elements of the production line; and the historical report page displays the yield of the production line.
The principle and the implementation of the present invention are explained herein by using specific examples, and the above description of the embodiments is only used to help understand the method and the core idea of the present invention; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the specific implementation and application scope, to sum up, the content of the present specification should not be understood as the limitation of the present invention.
Claims (7)
1. The utility model provides a compound fossil fragments automated production control system, includes PLC, temperature module, control element, executive component and touch-sensitive screen, its characterized in that: the PLC is connected with the temperature module; the temperature module is connected with a twelve-zone temperature sensor, the temperature module is connected with a twelve-zone heating solid-state relay, the solid-state relay is connected with a mold heating executive part, and the mold heating executive part is used for heating a screw mold;
the control element comprises a slicing frequency converter, a compression roller frequency converter, a winding frequency converter, an extrusion frequency converter, a traction frequency converter and a milling cutter frequency converter; the control elements are respectively connected with the PLC;
the device comprises an execution element, a cutting device and a cutting device, wherein the execution element comprises a slicing motor, a compression roller motor, a winding motor, an extrusion motor, a traction motor, a milling cutter motor, a screw motor, a water pump, a platform motor and a trimming motor;
the slicing frequency converter, the compression roller frequency converter, the winding frequency converter, the extrusion frequency converter, the traction frequency converter and the milling cutter frequency converter are respectively connected with the slicing motor, the compression roller motor, the winding motor, the extrusion motor, the traction motor and the milling cutter motor;
the screw motor, the water pump, the platform motor and the trimming motor are respectively connected with the PLC;
the touch screen is provided with a human-computer interface and is respectively connected with the PLC and the temperature module.
2. The composite runner automated production control system of claim 1, wherein: the PLC comprises a main PLC and a plurality of slave PLCs, and the industrial Ethernet of the main PLC is connected with the touch screen; the slave PLC is respectively connected with the master PLC through a main line; the slave PLC is respectively connected with each control element, a screw motor, a water pump, a platform motor and a trimming motor; the master PLC controls the interfaces of all slave PLCs; the slave PLC comprises a CPU, an IO module and a network interface module.
3. The composite runner automated production control system of claim 2, wherein: the PLC controls the slicing frequency converter to realize the starting, the suspending and the point returning of chain conveying.
4. The composite runner automated production control system of claim 3, wherein: the PLC controls the compression roller frequency converter to realize the starting and reversing of the compression roller conveying.
5. The composite runner automated production control system of claim 4, wherein: the executing element also comprises a heat radiation fan for radiating heat of the screw rod; the PLC controls the heat dissipation of the screw, the temperature of the screw reaches a set value, the heat dissipation fan is started, the temperature of the screw is reduced, the temperature of the screw is maintained within a set range, the heat dissipation control of the screw is achieved, and the PLC achieves screw movement and glue discharging through the screw motor.
6. The composite runner automated production control system of claim 5, wherein: the PLC controls the platform and realizes the movement of the platform through the platform motor.
7. The composite runner automated production control system of claim 6, wherein: the temperature module is connected with a twelve-zone heating solid-state relay on the die, signals are transmitted to the PLC through a twelve-zone temperature sensor, the PLC regulates and controls the temperature of the die, closed-loop control is achieved, and the die is heated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121232321.6U CN214704413U (en) | 2021-06-03 | 2021-06-03 | Automatic production control system for composite keel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121232321.6U CN214704413U (en) | 2021-06-03 | 2021-06-03 | Automatic production control system for composite keel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214704413U true CN214704413U (en) | 2021-11-12 |
Family
ID=78554910
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121232321.6U Expired - Fee Related CN214704413U (en) | 2021-06-03 | 2021-06-03 | Automatic production control system for composite keel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214704413U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113110365A (en) * | 2021-06-03 | 2021-07-13 | 筑建秐(北京)科技有限公司 | Automatic production control system for composite keel |
-
2021
- 2021-06-03 CN CN202121232321.6U patent/CN214704413U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113110365A (en) * | 2021-06-03 | 2021-07-13 | 筑建秐(北京)科技有限公司 | Automatic production control system for composite keel |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103240940B (en) | One moulds wooden co-extrusion section bar and production method thereof | |
| CN214704413U (en) | Automatic production control system for composite keel | |
| CN102179913B (en) | Automated continuous production method of glass fiber reinforced nylon 66 heat-insulation strip for building | |
| CN202846905U (en) | Novel environment-friendly XPE (chemical cross-linking poly ethylene) foamed sheet material production line | |
| CN113110365A (en) | Automatic production control system for composite keel | |
| CN109383041A (en) | Stone moulds high filled composite packaging plate preparation facilities and preparation method | |
| CN204820270U (en) | HDPE drain bar production system | |
| CN212636224U (en) | Granulator is used in processing production of resin-plastic-wood combined material | |
| CN205097492U (en) | Promote extruder of PVC section bar rerum natura | |
| CN201679182U (en) | Integrated production device for outer wall heat insulation decorative plates | |
| CN214266009U (en) | Double-row-hole wallboard host device for full-automatic extrusion light wallboard production line | |
| CN117698151A (en) | Manufacturing method of fiber cloth winding reinforced wood-plastic composite material | |
| CN104147980B (en) | A kind of become mesh extruder and the SCR catalyst manufacturing process based on extruder | |
| CN208664431U (en) | A kind of extra-weather-proof film and the cold automatic device laminated of butyl glue film | |
| CN211031298U (en) | Synchronous pattern alignment production line of floor online pressing machine | |
| CN101150013A (en) | Aluminum electrolytic capacitor sleeve thermoprint cut-off machine | |
| CN203527906U (en) | Extrusion molding polystyrene foam board production line | |
| CN209158919U (en) | A fully automatic vacuum lamination forming blister machine for floor heating module | |
| CN101307641B (en) | Straw fiber silicon plastic composite building form board and method for making same | |
| CN205009608U (en) | Plastics honeycomb building templates production line | |
| CN223961772U (en) | An integrated SMC and LFT-D composite material molding production line | |
| CN2508929Y (en) | Brick making machine for producing baking-free bricks with holes | |
| CN105809901A (en) | Exterior trim plate manufacturing device for building and glue liquid level early warning method | |
| CN204093408U (en) | Become mesh extruder | |
| CN1584257A (en) | Plastic building template and manufacturing process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211112 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |