CN214686498U - Tensile test spare line printer - Google Patents
Tensile test spare line printer Download PDFInfo
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- CN214686498U CN214686498U CN202120131152.0U CN202120131152U CN214686498U CN 214686498 U CN214686498 U CN 214686498U CN 202120131152 U CN202120131152 U CN 202120131152U CN 214686498 U CN214686498 U CN 214686498U
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Abstract
本实用新型中公开了一种拉伸试验件划线机,应用于拉伸试验技术领域,该划线机包括底座、顶轴组件、活动顶尖组件以及划线刀体和直线移动组件,顶轴组件包括前座、安装在前座上的顶轴和用于带动顶轴旋转的传动组件,活动顶尖组件包括尾座、安装在尾座上的活动顶尖和用于带动活动顶尖伸缩移动的驱动组件以及用于定位活动顶尖位置的锁紧件;划线刀体包括两组连接于直线移动组件上的刀体组件,直线移动组件用于调节两组刀体组件沿平行于活动顶尖与顶轴所在的直线移动;通过实施本技术方案,可有效解决现有拉伸试验件划线过深及定位不准而影响拉伸试验件试验性能的技术问题,能够大大提高拉伸试验件划线质量,并可有效提高拉伸试验件划线效率。
The utility model discloses a scribing machine for a tensile test piece, which is applied to the technical field of tensile testing. The assembly includes a front seat, a top shaft mounted on the front seat, and a transmission assembly for driving the top shaft to rotate. The movable center assembly includes a tailstock, a movable center mounted on the tailstock, a drive assembly for driving the movable center to telescopically move, and a A locking member for positioning the movable center; the scribing cutter body includes two sets of cutter body assemblies connected to the linear moving assembly, and the linear moving assembly is used to adjust the two sets of cutter body assemblies along the line parallel to the movable center and the top axis. Move; by implementing this technical solution, the technical problems of the existing tensile test piece being too deep and inaccurately positioned and affecting the test performance of the tensile test piece can be effectively solved, the scribed quality of the tensile test piece can be greatly improved, and the Effectively improve the scribing efficiency of tensile test pieces.
Description
技术领域technical field
本实用新型应用于拉伸试验技术领域,具体地讲,涉及一种拉伸试验件划线机。The utility model is applied to the technical field of tensile test, in particular to a scribing machine for a tensile test piece.
背景技术Background technique
拉伸试验是指在承受轴向拉伸载荷下测定材料特性的试验方法。利用拉伸试验得到的数据可以确定材料的弹性极限、伸长率、弹性模量、比例极限、面积缩减量、拉伸强度、屈服点、屈服强度和其它拉伸性能指标。在做拉伸试验时,首先需要使用划线机或打点机对拉伸试验的试件长度进行等分标距,拉伸试验件准确划线非常重要,其要求表面划线不宜过深、不宜过长或者过短,若划深会影响拉伸件的弹性极限、比例极限、拉伸强度、屈服强度性能,过长或者过短会影响面积缩减量、屈服点、伸长率、弹性模量。Tensile testing refers to a test method for determining the properties of a material under an axial tensile load. Using the data obtained from the tensile test, the elastic limit, elongation, elastic modulus, proportional limit, area reduction, tensile strength, yield point, yield strength and other tensile properties of the material can be determined. When doing the tensile test, first of all, it is necessary to use a marking machine or a marking machine to divide the length of the tensile test specimen into equal gauge lengths. It is very important to accurately mark the tensile test piece. If it is too long or too short, it will affect the elastic limit, proportional limit, tensile strength, and yield strength properties of the tensile part if it is too deep. If it is too long or too short, it will affect the area reduction, yield point, elongation, and elastic modulus. .
但根据本发明人在实践过程中发现,现有拉伸试验件划线大多都是用车床或者数控车床进行划线,一方面由于工件两端中心孔大小深度位置不一样划出来的线常常一边有一边没有,要同时划出两端外圆标线容易出现标线划深而导致影响拉伸试验件试验性能的技术问题;另一方面由于机床是一把刀一次只能划一段外圆线,划好后再退出来移动长度再划另一段外圆线时会出现定位不准的情况,也会影响拉伸试验件试验性能。However, according to the inventor's discovery in practice, most of the existing tensile test pieces are scribed by lathes or CNC lathes. On the one hand, due to the different sizes and depths of the central holes at both ends of the workpiece, the lines drawn are often on one side. There is no one side, and it is easy to draw the outer circle marks at both ends at the same time, which is prone to technical problems that affect the test performance of the tensile test piece; on the other hand, because the machine tool is a knife, only one outer circle can be drawn at a time. , and then withdraw to move the length and then draw another outer circle line, the positioning will be inaccurate, and the test performance of the tensile test piece will also be affected.
实用新型内容Utility model content
针对上述技术问题,本实用新型的目的在于提供一种拉伸试验件划线机,可有效解决现有拉伸试验件划线过深及定位不准而影响拉伸试验件试验性能的技术问题,能够大大提高拉伸试验件划线质量,同时可有效提高拉伸试验件划线效率,具有很好的应用前景。In view of the above-mentioned technical problems, the purpose of the present utility model is to provide a tensile test piece scribing machine, which can effectively solve the technical problems of the existing tensile test piece being too deep and inaccurate in positioning and affecting the test performance of the tensile test piece It can greatly improve the scribing quality of the tensile test piece, and at the same time, it can effectively improve the scribing efficiency of the tensile test piece, and has a good application prospect.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
一种拉伸试验件划线机,所述划线机包括底座和设于底座一端的顶轴组件以及设于底座定另一端的活动顶尖组件;其中A tensile test piece scribing machine, the scribing machine comprises a base, a top shaft assembly arranged at one end of the base, and a movable tip assembly arranged at the other end of the base; wherein
所述顶轴组件包括前座、安装在前座上的顶轴和用于带动顶轴旋转的传动组件,所述顶轴与前座转动连接并能够带动试件沿其轴向旋转;The top shaft assembly includes a front seat, a top shaft mounted on the front seat, and a transmission assembly for driving the top shaft to rotate, the top shaft is rotatably connected with the front seat and can drive the test piece to rotate along its axial direction;
所述活动顶尖组件包括尾座、安装在尾座上的活动顶尖和用于带动活动顶尖伸缩移动的驱动组件以及用于定位活动顶尖位置的锁紧件;所述活动顶尖与顶轴位于同一条直线上,分别用于定位试件两端;以及The movable center assembly includes a tailstock, a movable center mounted on the tailstock, a drive assembly for driving the movable center to telescopically move, and a locking piece for positioning the movable center; the movable center and the top shaft are located on the same line. on a straight line, respectively, for positioning the ends of the specimen; and
划线刀体和直线移动组件,所述划线刀体包括两组连接于直线移动组件上的刀体组件,所述直线移动组件用于调节两组刀体组件沿平行于活动顶尖与顶轴所在的直线移动,以使两组刀体组件能够对应定位于试件两端划线位置。A scribing cutter body and a linear moving assembly, the scribing cutter body includes two sets of cutter body assemblies connected to the linear moving assembly, and the linear moving assembly is used to adjust the two sets of cutter body assemblies along parallel to the movable center and the top axis The straight line where it is located, so that the two sets of cutter body assemblies can be positioned at the scribed line positions at both ends of the specimen.
本技术方案利用顶轴组件和活动顶尖组件调节定位试件两端,保持定位试件两端的孔位及中心高度一致,且利用活动顶尖组件的驱动组件调节活动顶尖伸缩移动,能够适应于对不同长度的试件进行定位,并使得试件定位稳定;而划线刀体包括有两组刀体组件,并结合直线移动组件对应于试件两端标记的外圆线进行同步划线,保证试件划线深度一致,避免试件移动以出现定位不准及划线过深而影响拉伸试验件试验性能的问题,进而提高拉伸试验件划线质量,同时提高拉伸试验件划线效率。The technical scheme uses the top shaft assembly and the movable top assembly to adjust the two ends of the positioning specimen, keeps the hole positions and center heights at both ends of the positioning specimen consistent, and uses the drive assembly of the movable top assembly to adjust the telescopic movement of the movable top, which can adapt to different The length of the test piece is positioned and the positioning of the test piece is stable; and the scribing cutter body includes two sets of cutter body components, and combined with the linear moving components corresponding to the outer circle lines marked at both ends of the test piece, synchronous marking is performed to ensure that the test piece is The scribing depth of the specimen is consistent, avoiding the problem of inaccurate positioning and too deep scribing affecting the test performance of the tensile test specimen due to movement of the specimen, thereby improving the scribing quality of the tensile test specimen and improving the scribing efficiency of the tensile test specimen. .
在本实用新型一个较佳的实施例中,所述刀体组件包括刀体以及安装在刀体上的刀座、弹性件和刀片,所述弹性件的一端与刀片底部连接,另一端固定在刀座上,以使刀片顶部始终与划线试件浮动接触配合;该结构设计可使得刀片与试件为柔性接触配合,防止拉伸试验件出现划线过深的情况。In a preferred embodiment of the present invention, the cutter body assembly includes a cutter body, a cutter seat, an elastic piece and a blade mounted on the cutter body, one end of the elastic piece is connected to the bottom of the blade, and the other end is fixed on the blade. On the knife seat, so that the top of the blade is always in floating contact with the scribed test piece; this structural design can make the blade and the test piece in flexible contact and fit to prevent the tensile test piece from being too deep.
在本实用新型一个较佳的实施例中,在所述刀座上设置有倒置的U型限位件,所述弹性件位于U型限位件内侧并与刀片底部的突块连接,以使刀片的浮动方向与弹性件的伸缩方向保持一致,可保证刀片安装稳定性,且划线质量得以大大提高。In a preferred embodiment of the present invention, an upside-down U-shaped limiter is provided on the knife seat, and the elastic piece is located inside the U-shaped limiter and is connected with the protrusion at the bottom of the blade, so that the The floating direction of the blade is consistent with the expansion and contraction direction of the elastic member, which can ensure the stability of the blade installation and greatly improve the scribing quality.
在本实用新型一个较佳的实施例中,所述直线移动组件包括丝杆、位于丝杆两端的支座和定位螺母,所述丝杆通过轴承与支座转动配合,所述刀体滑动连接于所述丝杆上并通过定位螺母进行定位;采用该技术方案,可通过手动调节刀体在丝杆上的滑动来调节刀体对应于不同试件的划线位置,便于刀体移动及定位稳定;同时本技术方案中刀体在与支座间为转动配合而不是固定配合,利于手动调节划线力度,进一步防止机床硬性进刀所造成划线过深的现象。In a preferred embodiment of the present invention, the linear movement assembly includes a screw rod, a support located at both ends of the screw rod, and a positioning nut, the screw rod is rotatably matched with the support through a bearing, and the cutter body is slidably connected It is positioned on the screw rod and is positioned by the positioning nut; with this technical solution, the scribed position of the knife body corresponding to different test pieces can be adjusted by manually adjusting the sliding of the knife body on the screw rod, which is convenient for the movement and positioning of the knife body At the same time, in this technical solution, the cutter body and the support are rotated rather than fixedly matched, which is conducive to manual adjustment of the scribing force and further prevents the phenomenon of excessive scribing caused by the hard feeding of the machine tool.
在本实用新型一个较佳的实施例中,在所述丝杆一端的支座上设置有限位轴和与限位轴相配合的弧形限位槽,所述限位轴与丝杆固定连接并配合设置于弧形限位槽内,所述弧形限位槽用于限制丝杆转动位置,且优选在弧形限位槽内设置显示丝杆转动位置的标识;该结构设计可保证丝杆具有一定转动幅度,进而在划线切割完成后将其调整到一侧,又能够限制丝杆转动幅度过大而影响刀体组件的稳定性。In a preferred embodiment of the present invention, a limit shaft and an arc-shaped limit slot matched with the limit shaft are arranged on the support at one end of the screw rod, and the limit shaft is fixedly connected with the screw rod It is also arranged in an arc-shaped limit slot, which is used to limit the rotation position of the screw rod, and preferably a sign showing the rotation position of the screw rod is set in the arc-shaped limit slot; this structural design can ensure that the screw The rod has a certain rotation range, and it can be adjusted to one side after the marking and cutting is completed, which can limit the rotation range of the screw rod to be too large and affect the stability of the cutter body assembly.
在本实用新型一个较佳的实施例中,所述传动组件包括安装在所述前座上的轴承以及位于前座外侧的前摇盘,所述顶轴通过轴承与前座转动连接,且顶轴延伸出前座外侧与前摇盘固定相连;作为优选方案,轴承包括有端面滑动轴承和滚动轴承,用于将顶轴固定在前座上并能够使得顶轴随前摇盘旋转转动。In a preferred embodiment of the present invention, the transmission assembly includes a bearing mounted on the front seat and a front rocking plate located outside the front seat, the top shaft is rotatably connected to the front seat through the bearing, and the top shaft extends out of the front seat. The outer side of the seat is fixedly connected to the front rocking plate; as a preferred solution, the bearing includes an end face sliding bearing and a rolling bearing, which are used to fix the top shaft on the front seat and enable the top shaft to rotate with the front rocking plate.
在本实用新型一个较佳的实施例中,在所述轴承与前摇盘之间还设置有挡板,所述挡板与顶轴固定连接且挡板配置有紧固螺钉,以使挡板与轴承能够固定相连,用以保证顶轴随前摇旋转转动的稳定性。In a preferred embodiment of the present invention, a baffle plate is also provided between the bearing and the front rocking plate, the baffle plate is fixedly connected with the top shaft, and the baffle plate is equipped with fastening screws, so that the baffle plate is It can be fixedly connected with the bearing to ensure the stability of the top shaft rotating with the forward swing.
在本实用新型一个较佳的实施例中,所述驱动组件包括固定安装在前座上的伸缩筒和与活动顶尖固定连接的后摇盘,所述活动顶尖的安装端套设在伸缩筒内并与伸缩筒螺纹配合连接,通过摇动后摇盘能够实现活动顶尖在伸缩筒内伸缩移动;如此驱动组件能够稳定地带动活动顶尖移动以顶紧试件,结构简单但调节及定位稳定。In a preferred embodiment of the present utility model, the drive assembly includes a telescopic cylinder fixedly installed on the front seat and a rear rocking plate fixedly connected with the movable center, the installation end of the movable center is sleeved in the telescopic cylinder and It is threadedly connected with the telescopic cylinder, and the movable top can be telescopically moved in the telescopic cylinder by shaking the rear rocking plate; in this way, the driving component can stably drive the movable top to move to press the specimen, and the structure is simple but the adjustment and positioning are stable.
在本实用新型一个较佳的实施例中,所述锁紧件配置有沿伸缩筒径向设置的锁紧把手,所述锁紧件与伸缩筒螺纹连接,通过摇动锁紧把手能够实现锁紧件沿伸缩筒径向移动以顶紧活动顶尖,用于锁定活动顶尖,便于调节活动顶尖位置后对其进行定位锁定。In a preferred embodiment of the present invention, the locking member is provided with a locking handle arranged along the radial direction of the telescopic cylinder, the locking member is threadedly connected to the telescopic cylinder, and the locking can be achieved by shaking the locking handle The parts move along the radial direction of the telescopic cylinder to press the movable center, which is used to lock the movable center, so as to facilitate the positioning and locking of the movable center after adjusting the position of the movable center.
在本实用新型一个较佳的实施例中,所述直线移动组件设置在底座上,所述活动顶尖与顶轴位于同一条水平直线上,且直线移动组件能够调节两组刀体组件沿固定在顶尖与顶轴之间的试件轴向水平移动;如此试件的定位结构及划线刀体位于同一底座上,进一步保证划线机上试件定位与刀体定位精确。In a preferred embodiment of the present invention, the linear moving assembly is arranged on the base, the movable center and the top shaft are located on the same horizontal line, and the linear moving assembly can adjust the two sets of cutter body assemblies along the fixed position. The test piece between the top and the top shaft moves horizontally in the axial direction; in this way, the positioning structure of the test piece and the scribing cutter body are located on the same base, which further ensures the accurate positioning of the specimen and the cutter body on the scribing machine.
本实用新型至少具有以下有益效果:The utility model at least has the following beneficial effects:
1.本实用新型划线机的顶轴组件和活动顶尖组件能够从试件两端中心孔对其进行定位,保持定位试件两端的孔位及中心高度一致,且利用活动顶尖组件的驱动组件调节活动顶尖伸缩移动,能够适应于对不同长度的试件进行定位,并使得试件定位稳定且划线精准。1. The top shaft assembly and the movable top assembly of the scribing machine of the present utility model can be positioned from the center holes at both ends of the test piece, and the hole positions and center heights at both ends of the positioning test piece are kept consistent, and the drive assembly of the movable top assembly is used. Adjusting the telescopic movement of the movable top can adapt to the positioning of specimens of different lengths, and make the specimen positioning stable and accurate in marking.
2.本实用新型划线机的划线刀体包括有两组刀体组件,两组刀体组件采用弹性件浮动安装在刀座上并与试件保持接触配合,结合直线移动组件对应于试件两端标记的外圆线进行同步划线,保证试件划线深度一致,避免试件移动以出现定位不准及划线过深而影响拉伸试验件试验性能的问题。2. The scribing cutter body of the scribing machine of the present utility model includes two sets of cutter body assemblies. The two sets of cutter body assemblies are floatingly mounted on the cutter seat using elastic parts and are kept in contact with the test piece. The outer circle lines marked at both ends of the test piece are marked synchronously to ensure that the test piece is scribed at the same depth, and to avoid the problem of inaccurate positioning and excessively deep scribed lines that affect the test performance of the tensile test piece due to movement of the test piece.
3.本实用新型划线机试件的定位结构及划线刀体位于同一底座上,划线刀体安装定位稳定,结构简单,通过划线刀体柔性调整定位进行拉伸试验件划线,可有效解决现有拉伸试验件划线过深及定位不准而影响拉伸试验件试验性能的技术问题,能够大大提高拉伸试验件划线质量,同时可有效提高拉伸试验件划线效率,具有很好的应用前景和推广使用价值。3. The positioning structure and the scribing cutter body of the scribing machine test piece of the utility model are located on the same base, the scribing cutter body is stably installed and positioned, and the structure is simple. It can effectively solve the technical problems that the existing tensile test piece is too deep and inaccurately positioned and affect the test performance of the tensile test piece, which can greatly improve the scribed quality of the tensile test piece, and can effectively improve the scribed line of the tensile test piece. It has good application prospects and promotion and use value.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be It is regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.
图1示出了本实用新型实施例中划线机的结构示意图;Fig. 1 shows the structural schematic diagram of the marking machine in the embodiment of the present invention;
图2示出了利用本实用新型实施例中划线机进行试件划线的示意图;Fig. 2 shows the schematic diagram of using the scribing machine in the embodiment of the present utility model to scribe the test piece;
图3示出了本实用新型实施例图2中A-A的剖视图;Fig. 3 shows the cross-sectional view of A-A in Fig. 2 of the embodiment of the present invention;
图4示出了本实用新型实施例中刀体组件的放大图;Fig. 4 shows the enlarged view of the cutter body assembly in the embodiment of the present invention;
图5示出了本实用新型实施例中顶轴组件的示意图;Fig. 5 shows the schematic diagram of the top shaft assembly in the embodiment of the present invention;
图6示出了本实用新型实施例中顶轴组件的侧视图;Figure 6 shows a side view of the top shaft assembly in the embodiment of the present invention;
图7示出了本实用新型实施例中限位轴与弧形限位槽相相配合的示意图。FIG. 7 shows a schematic diagram of the matching of the limit shaft and the arc limit groove in the embodiment of the present invention.
图中:10-底座;20-顶轴组件;21-前座;22-顶轴;23-端面滑动轴承;24-滚动轴承;25-挡板;26-紧固螺钉;27-前摇盘;30-活动顶尖组件;31-尾座;32-活动顶尖;33-伸缩筒;34-后摇盘;35-锁紧把手;40-刀体组件;41-刀体;42-刀座;43-弹性件;44-刀片;45-U型限位件;46-突块;50-直线移动组件;51-丝杆;52-支座;53-定位螺母;54-限位轴;55-弧形限位槽;56-转动把手;60-试件。In the picture: 10-base; 20-top shaft assembly; 21-front seat; 22-top shaft; 23-end sliding bearing; 24-rolling bearing; 25-baffle plate; 26-fastening screw; 27-front rocking plate; 30 -Active center assembly; 31-Tailstock; 32-Active center; 33-Telescopic cylinder; 34-Back rocker; 35-Lock handle; 40-Cutter body assembly; Elastic part; 44-blade; 45-U-shaped limiter; 46-protrusion; 50-linear movement component; 51-screw; 52-support; 53-positioning nut; 54-limit shaft; 55-arc shape limit groove; 56-turn handle; 60-specimen.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步的说明。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
实施例一Example 1
请参考图1至图7所示,本实施例提供了一种拉伸试验件划线机,该划线机包括底座10和设于底座10右端的顶轴组件20以及设于底座10定左端的活动顶尖组件30;其中本实施例提供的顶轴组件20包括前座21、安装在前座21上的顶轴22和用于带动顶轴22旋转的传动组件,顶轴22与前座21转动连接并能够带动试件沿其轴向旋转;本实施例提供的活动顶尖组件30包括尾座31、安装在尾座31上的活动顶尖32和用于带动活动顶尖32伸缩移动的驱动组件以及用于定位活动顶尖32位置的锁紧件;所述活动顶尖32与顶轴22位于同一条直线上,分别用于定位试件60两端。Referring to FIGS. 1 to 7 , the present embodiment provides a tensile test piece scribing machine. The scribing machine includes a
本实施例划线机还包括有划线刀体41和直线移动组件50,划线刀体41具体包括两组连接于直线移动组件50上的刀体组件40,直线移动组件50用于调节两组刀体组件40沿平行于活动顶尖32与顶轴22所在的直线移动,以使两组刀体组件40能够对应定位于试件两端划线位置;作为本实施例的优选,直线移动组件50设置在底座10上,活动顶尖32与顶轴22位于同一条水平直线上,且直线移动组件50能够调节两组刀体组件40沿固定在顶尖与顶轴22之间的试件60轴向水平移动,如此试件的定位结构及划线刀体41位于同一底座10上,进一步保证划线机上试件定位与刀体41定位精确;结合图3和图4所示,本实施例提供的刀体组件40包括刀体41以及安装在刀体41上的刀座42、弹性件43和刀片44,弹性件43优选为现有技术中的弹簧,弹簧的上端与刀片44底部连接,弹簧的下端固定在刀座42上,以使刀片44顶部始终与划线试件浮动接触配合,该结构设计可使得刀片44与试件为柔性接触配合,防止拉伸试验件出现划线过深的情况;进一步地,在刀座42上设置有倒置的U型限位件45,U型限位件45固定安装在刀座42上,弹簧位于U型限位件45内侧并与刀片44底部的突块46固定连接,以使刀片44的浮动方向与弹簧的伸缩方向保持一致,可保证刀片44安装稳定性,划线质量得以大大提高。The scribing machine in this embodiment also includes a
本实施例提供的直线移动组件50包括丝杆51、位于丝杆51两端的支座52和定位螺母53,丝杆51通过轴承与固定安装在底座10上的支座52转动配合,刀体组件40滑动连接于丝杆上并通过定位螺母53进行定位,具体在每个滑动连接于丝杆上的刀体41两端分别套设有一定位螺母53,从而在刀体41与待划线的试件定位好后可通过其两端的定位螺母53与丝杆拧紧以固定刀体41位置,如此本实施例可通过手动调节刀体41在丝杆上的滑动来调节刀体41对应于不同试件的划线位置,便于刀体41移动及定位稳定;同时本实施例中刀体41在与支座52间为转动配合而不是固定配合,利于手动调节划线力度,进一步防止机床硬性进刀所造成划线过深的现象;当然具体并不局限于此,也可以选用现有技术中滑轴及其配合的锁紧件或其它直线移动组件50来调节定位刀体41位置,均应包含在本实用新型的保护范围之内。The
参考图7所示,本实施例在丝杆51左端的支座52上设置有限位轴54和与限位轴54相配合的弧形限位槽55,限位轴54与丝杆51固定连接并配合设置于弧形限位槽55内,弧形限位槽55用于限制丝杆51转动位置,且优选在弧形限位槽55内设置显示丝杆转动位置的标识,从而在利用刀体组件40对试件划线完成后,可利用转动限位轴54至弧形限位槽55的另一侧以使刀片44远离试件,进而取出试件;该结构设计可保证丝杆具有一定转动幅度,进而在划线切割完成后将其调整到一侧,又能够限制丝杆转动幅度过大而影响刀体组件40的稳定性;作为本实施例优选,在丝杆上固定设置有用于带动其转动的转动把手56。Referring to FIG. 7 , in this embodiment, a
由上所述,本实施例划线机的顶轴组件20和活动顶尖组件30能够从试件60两端中心孔对其进行定位,保持定位试件两端的孔位及中心高度一致,且利用活动顶尖组件30的驱动组件调节活动顶尖32伸缩移动,能够适应于对不同长度的试件进行定位,并使得试件定位稳定且划线精准;关键地,对试件划线的两组刀体组件40采用弹性件43浮动安装在刀座42上并与试件保持接触配合,结合直线移动组件50对应于试件两端标记的外圆线进行同步划线,保证试件划线深度一致,可有效避免试件移动以出现定位不准及划线过深而影响拉伸试验件试验性能的问题。From the above, the
实施例二Embodiment 2
实施例二与实施例一基本相同,其不同之处在于:结合图1至图7所示,本实施例提供的传动组件包括安装在前座21上的轴承以及位于前座21外侧的前摇盘27,顶轴22通过轴承与前座21转动连接,且顶轴22延伸出前座21外侧与前摇盘27固定相连;作为本实施例的优选方案,轴承包括有端面滑动轴承23和滚动轴承24,用于将顶轴22固定在前座21上并能够使得顶轴22随前摇盘27旋转转动;进一步地,在轴承与前摇盘27之间还设置有挡板25,挡板25与顶轴22固定连接且挡板25配置有紧固螺钉26,以使挡板25与轴承能够固定相连,用以保证顶轴22随前摇旋转转动的稳定性。The second embodiment is basically the same as the first embodiment, the difference lies in that: as shown in FIG. 1 to FIG. 7 , the transmission assembly provided in this embodiment includes a bearing installed on the
本实施例提供的驱动组件包括固定安装在前座21上的伸缩筒33和与活动顶尖32固定连接的后摇盘34,活动顶尖32的安装端套设在伸缩筒33内并与伸缩筒33螺纹配合连接,通过摇动后摇盘34能够实现活动顶尖32在伸缩筒33内伸缩移动;如此驱动组件能够稳定地带动活动顶尖32移动以顶紧试件,能够适应于对不同长度的试件进行定位,本实施例活动顶尖组件30结构简单但调节及定位稳定;本实施例提供的锁紧件配置有沿伸缩筒33径向设置的锁紧把手35,锁紧件与伸缩筒33螺纹连接,通过摇动锁紧把手35能够实现锁紧件沿伸缩筒33径向移动以顶紧活动顶尖32,用于锁定活动顶尖32,便于调节活动顶尖32位置后对其进行定位锁定。The drive assembly provided in this embodiment includes a
综上所述,本实施例划线机试件的定位结构及划线刀体41位于同一底座10上,划线刀体41安装定位稳定,结构简单,通过划线刀体41柔性调整定位进行拉伸试验件划线,可有效解决现有拉伸试验件划线过深及定位不准而影响拉伸试验件试验性能的技术问题,能够大大提高拉伸试验件划线质量,同时可有效提高拉伸试验件60划线效率,具有很好的应用前景和推广使用价值,适合推广应用。To sum up, the positioning structure of the test piece of the scribing machine and the
本实用新型的说明书和附图被认为是说明性的而非限制性的,在本实用新型基础上,本领域技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中一些技术特征做出一些替换和变形,均在本实用新型的保护范围内。The description and drawings of the present utility model are considered to be illustrative rather than restrictive. On the basis of the present utility model, those skilled in the art can, based on the disclosed technical content, do not need creative work to understand some of the technical features. Some replacements and deformations are made within the protection scope of the present invention.
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| CN115771129A (en) * | 2022-11-05 | 2023-03-10 | 中信戴卡股份有限公司 | Omnidirectional fixed-distance scribing device and method |
| CN115771129B (en) * | 2022-11-05 | 2025-03-07 | 中信戴卡股份有限公司 | Omnidirectional fixed-distance marking device and method |
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