CN214609821U - Belt conveyor tensioning device - Google Patents

Belt conveyor tensioning device Download PDF

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Publication number
CN214609821U
CN214609821U CN202120393516.2U CN202120393516U CN214609821U CN 214609821 U CN214609821 U CN 214609821U CN 202120393516 U CN202120393516 U CN 202120393516U CN 214609821 U CN214609821 U CN 214609821U
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tensioning
roller
horizontal
fixed
belt conveyor
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CN202120393516.2U
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邓彪
付秀芳
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Wisdri Engineering and Research Incorporation Ltd
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

The utility model belongs to the technical field of bulk cargo conveying equipment, concretely relates to belt conveyor straining device, including device frame, a pair of change to roller, a taut roller and straining device, change to the roller and fix on device frame, taut roller is located changes to the roller top, and the one end of conveyer belt is through changing to the roller and changing to the back cover on taut roller, and straining device is connected with taut roller for draw and draw taut roller, and take-up with the conveyer belt. The tensioning device mainly comprises a pair of bend rollers, a tensioning roller, a tensioning mechanism and a device frame, and has the advantages of few parts, simple structure, small occupied area and convenient use, and materials on the conveying belt can not fall into the tensioning device.

Description

Belt conveyor tensioning device
Technical Field
The utility model belongs to the technical field of bulk cargo conveying equipment, concretely relates to belt conveyor straining device.
Background
The tension device is an important component of the belt conveyor and mainly provides certain tension for normal operation of a conveying belt of the belt conveyor to compensate permanent elongation of the conveying belt.
Currently, the tensioning device has three types, namely a spiral type, a vehicle type and a vertical type. The spiral tensioning device is arranged at the tail wheel of the conveyor, and the tail wheel is displaced by adjusting the screw rod to tension the conveying belt. The spiral tension device can not automatically adjust the tension of the conveyer belt, and the tension is not easy to control. The car type tension device is characterized in that a tail wheel of a conveyor is arranged on a moving car, the advantage is that the tension of a conveying belt can be automatically adjusted, and the disadvantage is that the ground space is occupied. The vertical tension device is arranged between the transmission roller and the tail wheel, has the advantages of convenient arrangement of equipment and easy falling of materials between the conveying belt and the roller, and accelerates the abrasion of the conveying belt and the roller surface.
Therefore, the existing belt conveyor tensioning device is not reasonable enough in structure, and needs to be improved.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a belt conveyor tensioning device with more reasonable structure.
Specifically, the technical scheme of the utility model is:
a tensioning device of a belt conveyor comprises a device frame, a pair of redirection rollers, a tensioning roller and a tensioning mechanism, wherein the redirection rollers are fixed on the device frame, the tensioning roller is positioned above the redirection rollers, one end of a conveyor belt is redirected by the redirection rollers and then sleeved on the tensioning roller, and the tensioning mechanism is connected with the tensioning roller and used for pulling the tensioning roller to tension the conveyor belt.
Preferably, the device frame includes first and second vertical portions, first, second and third horizontal portions, and first and second inclined portions;
the two ends of the first horizontal part, the second horizontal part and the third horizontal part are respectively fixed on the first vertical part and the second vertical part, the first horizontal part is arranged at the top of the device frame, the second horizontal part and the third horizontal part are arranged at the lower part of the device frame, and the third horizontal part is positioned below the second horizontal part;
the two ends of the first inclined part are respectively fixed on the first vertical part and the third horizontal part, the two ends of the second inclined part are respectively fixed on the second horizontal part and the second vertical part, and the two redirection rollers are respectively fixed on the first inclined part and the second inclined part.
Preferably, the device frame further comprises first and second reinforcing parts, both ends of the first reinforcing part are respectively fixed on the first vertical part and the first horizontal part, and both ends of the second reinforcing part are respectively fixed on the second vertical part and the first horizontal part.
Preferably, the tensioning mechanism comprises a tensioning rope, a fixed pulley and a heavy hammer, the fixed pulley is fixed on the first horizontal part, the tensioning roller is positioned below the fixed pulley, one end of the tensioning rope is connected with the tensioning roller, and the other end of the tensioning rope is connected with the heavy hammer by crossing the fixed pulley.
Preferably, the device further comprises a baffle plate, and the baffle plate is horizontally arranged on the second horizontal part.
Preferably, the tensioning rope is a steel wire rope.
Preferably, the number of the fixed pulleys is two, the horizontal distance between the two fixed pulleys is greater than a first threshold value, the first threshold value is half of the sum of the transverse widths of the heavy hammer and the tensioning roller, one end of the tensioning rope is connected with the tensioning roller, and the other end of the tensioning rope is connected with the heavy hammer after crossing over the two fixed pulleys.
Preferably, the tensioning roller is mounted on the guide mechanism and can move along the guide mechanism.
Preferably, the guide mechanism comprises a guide rod and a slide block; the guide rod is vertically arranged between the first horizontal part and the second horizontal part, and two ends of the guide rod are respectively fixed on the first horizontal part and the second horizontal part; the slide block can move along the guide rod, and the tensioning mechanism and the tensioning roller are respectively fixed on the upper part and the lower part of the slide block.
Preferably, the redirecting roller and the tensioning roller are both realized by hollow rollers.
The utility model provides a belt conveyor straining device mainly comprises a pair of turnabout roller, a taut roller, straining device and device frame, and spare part is few, simple structure. When the device is used, the tensioning device is arranged at the head or the tail of the belt conveyor, the tensioning roller is positioned at the position, closest to the conveyor, of the travel of the tensioning roller, then the head or the tail of the conveying belt is redirected by the redirecting roller and then sleeved on the tensioning roller, and then the tensioning mechanism provides tension to tension the conveying belt; therefore, the tensioning device occupies a small area, is convenient to use, and materials on the conveying belt cannot fall into the tensioning device.
Drawings
Fig. 1 is a side view of a first embodiment of the present invention;
fig. 2 is a side view of a device frame according to an embodiment of the present invention;
fig. 3 is an enlarged view of a portion a in fig. 1.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The first embodiment is as follows:
as shown in fig. 1 to 3, a belt conveyor tensioning device comprises a device frame 8, a pair of redirected rollers 1, a tensioning roller 2 and a tensioning mechanism, wherein the redirected rollers 1 are fixed on the device frame 8, the tensioning roller 2 is positioned above the redirected rollers 1, one end of a conveyor belt 100 is redirected by the redirected rollers 1 and then sleeved on the tensioning roller 2, and the tensioning mechanism is connected with the tensioning roller 2 and used for pulling the tensioning roller 2 upwards to tension the conveyor belt 100. The skilled person will understand that the "pulling up the tensioning roller 2" is not limited to being directed straight upward, but may be directed obliquely upward.
The tensioning device mainly comprises a pair of redirection rollers 1, a tensioning roller 2, a tensioning mechanism and a device frame 8, and has few parts and simple structure. When in use, the tensioning device is arranged at the head or the tail of the belt conveyor, the tensioning roller 2 is positioned at the position, closest to the conveyor, of the stroke of the tensioning roller 2, then the head or the tail of the conveying belt 100 is redirected by the redirecting roller 1 and then sleeved on the tensioning roller 2, and then the tensioning mechanism provides tension to tension the conveying belt 100; it can be seen that the above described tensioning device is convenient to use. The take-up roller 2 is moved upward to take up the belt 100, rather than left or right, thereby reducing the footprint of the take-up assembly. Since the tensioning device is not located below the conveyor belt 100, material on the conveyor belt 100 does not fall into the tensioning device.
Further, in the present embodiment, in order to reduce the floor area as much as possible, the longitudinal section of the device frame 8 is a rectangular structure, and in other embodiments, the device frame 8 having a trapezoidal longitudinal section may also be adopted to improve the stability of the device frame 8.
In the present embodiment, the apparatus frame 8 includes a first vertical portion 81, a second vertical portion 82, a first horizontal portion 83, a second horizontal portion 84, a third horizontal portion 85, a first inclined portion 86, and a second inclined portion 87, and the head or tail of the conveyor belt 100 enters the apparatus frame 8 from the second vertical portion 82 toward the first vertical portion 81.
Both ends of the first horizontal portion 83, the second horizontal portion 84, and the third horizontal portion 85 are fixed to the first vertical portion 81 and the second vertical portion 82, respectively, the first horizontal portion 83 is disposed at the top of the device frame 8, the second horizontal portion 84 and the third horizontal portion 85 are disposed at the lower portion of the device frame 8, and the third horizontal portion 85 is located below the second horizontal portion 84.
Both ends of the first inclined portion 86 are fixed to the first vertical portion 81 and the third horizontal portion 85, both ends of the second inclined portion 87 are fixed to the second horizontal portion 84 and the second vertical portion 82, respectively, and the two redirecting rollers 1 are fixed to the first inclined portion 86 and the second inclined portion 87, respectively. The first inclined portion 86 and the second inclined portion 87 provide a mounting position for the redirecting roller 1 while also providing a reinforcing effect to the apparatus frame 8.
Further, the mounting frame 8 further includes a first reinforcing portion 88 and a second reinforcing portion 89, both ends of the first reinforcing portion 88 are fixed to the first vertical portion 81 and the first horizontal portion 83, respectively, both ends of the second reinforcing portion 89 are fixed to the second vertical portion 82 and the first horizontal portion 83, respectively, and the first reinforcing portion 88 and the second reinforcing portion 89 reinforce the mounting frame 8, so that the mounting frame 8 is not easily shaken, thereby making the movement of the tightening roller 2 more stable.
Further, the tightening mechanism includes a tightening rope 4, a fixed pulley 3 and a weight 5, the fixed pulley 3 is fixed on the first horizontal portion 83, the tightening roller 2 is located below the fixed pulley 3, one end of the tightening rope 4 is connected to the tightening roller 2, and the other end thereof is connected to the weight 5 across the fixed pulley 3. The tightening mechanism pulls the tightening roller 2 by using gravity without using electric power, is low in cost and simple in structure, and can apply a stable pulling force to the tightening roller 2. In other embodiments, existing power machines (e.g., a lead screw and a motor) may be used as the tightening mechanism to apply the tension to the tightening roller 2.
Further, the above-mentioned tightening means further comprises a partition 9, and the partition 9 is horizontally disposed on the second horizontal portion 84, i.e., below the tightening roller 2 and the weight 5, to prevent the tightening roller 2 and the weight 5 from being suddenly dropped to damage equipment below the partition 9 in an accident state.
Furthermore, the tensioning rope 4 is a steel wire rope, so that the strength is high, and the cost is low. In other embodiments, the tension cord 4 may be made of other materials.
Furthermore, the number of the fixed pulleys 3 is two, the horizontal distance between the two fixed pulleys 3 is greater than a first threshold value, the first threshold value is one half of the sum of the transverse widths of the weight 5 and the tensioning roller 2, one end of the tensioning rope 4 is connected with the tensioning roller 2, and the other end of the tensioning rope strides over the two fixed pulleys 3 and then is connected with the weight 5. The two fixed pulleys 3 are spaced at a certain distance to prevent the heavy hammer 5 from colliding with the tensioning roller 2, and also prevent one section of the tensioning rope 4 connected with the force application unit 5 from being accidentally wound with one section of the tensioning rope 4 connected with the tensioning roller 2 to cause the failure of the tensioning device.
Further, the tensioning device comprises a guide mechanism, on which the tensioning roller 2 is mounted so as to be movable along the guide mechanism. The tightening roller 2 is restrained by the guide mechanism and will stably move along the guide mechanism without shaking.
Further, the guide mechanism includes a guide bar 6 and a slider 7, the guide bar 6 is vertically disposed between the first horizontal portion 83 and the second horizontal portion 84, and both ends of the guide bar 6 are fixed to the first horizontal portion 83 and the second horizontal portion 84, respectively. The slide block 7 can move along the guide rod 6, the tensioning mechanism is fixed on the upper part of the slide block 7, and the tensioning roller 2 is fixed on the lower part of the slide block 7. The sliding block 7 is provided with a claw-shaped or annular structure which is clamped or sleeved on the guide rod 6, so that the sliding block 7 can stably move under the limit of the guide rod 6. The guide mechanism is simple in structure and good in stability. In other embodiments, other configurations of existing guide mechanisms may be used.
In the present embodiment, the head or tail of the conveyor belt 100 enters the apparatus frame 8 from the second upright portion 82 toward the first upright portion 81, so the distance between the guide bar 6 and the first upright portion 81 is smaller than the distance between the guide bar 6 and the second upright portion 82.
Further, in the embodiment, the redirection roller 1 and the tensioning roller 2 are both realized by hollow rollers, so that the device is light in weight and low in cost. In other embodiments, the redirecting roller 1 and the tensioning roller 2 may also be solid.
When the tensioning device is used, the tensioning device is fixedly arranged at the head or the tail of the belt conveyor, the tensioning roller 2 is positioned at the position, closest to the conveyor, of the stroke of the tensioning roller 2 (namely, the lowest end of the guide rod 6), then the head or the tail of the conveyor belt 100 is redirected by the redirection roller 1 and then sleeved on the tensioning roller 2, and the weight of the weight 5 is adjusted, so that under the tension action of the weight 5, the tensioning roller 2 is pulled by the tensioning rope 4 to move to the position, farthest from the conveyor, of the stroke of the tensioning roller 2 (namely, the highest end of the guide rod 6), and the conveyor belt 100 is tensioned.
The foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention. It should be understood that any modification, equivalent replacement, or improvement made by those skilled in the art after reading the present specification shall fall within the scope of the present invention.

Claims (10)

1. The tensioning device of the belt conveyor is characterized by comprising a device frame, a pair of redirection rollers, a tensioning roller and a tensioning mechanism, wherein the redirection rollers are fixed on the device frame, the tensioning roller is positioned above the redirection rollers, one end of a conveyor belt is redirected by the redirection rollers and then sleeved on the tensioning roller, and the tensioning mechanism is connected with the tensioning roller and used for pulling the tensioning roller to tension the conveyor belt.
2. The belt conveyor tensioning device of claim 1, wherein the device frame comprises first and second vertical portions, first, second and third horizontal portions, and first and second inclined portions;
the two ends of the first horizontal part, the second horizontal part and the third horizontal part are respectively fixed on the first vertical part and the second vertical part, the first horizontal part is arranged at the top of the device frame, the second horizontal part and the third horizontal part are arranged at the lower part of the device frame, and the third horizontal part is positioned below the second horizontal part;
the two ends of the first inclined part are respectively fixed on the first vertical part and the third horizontal part, the two ends of the second inclined part are respectively fixed on the second horizontal part and the second vertical part, and the two redirection rollers are respectively fixed on the first inclined part and the second inclined part.
3. The belt conveyor tensioning device of claim 2, wherein the device frame further comprises first and second reinforcing portions, the first reinforcing portion having both ends fixed to the first vertical portion and the first horizontal portion, respectively, and the second reinforcing portion having both ends fixed to the second vertical portion and the first horizontal portion, respectively.
4. The belt conveyor tensioner according to claim 2, wherein the tensioning mechanism comprises a tension rope, a fixed pulley fixed to the first horizontal portion, a tension roller located below the fixed pulley, and a weight, the tension rope having one end connected to the tension roller and the other end connected to the weight across the fixed pulley.
5. The belt conveyor tensioning device of claim 4 further comprising a bulkhead horizontally disposed on the second horizontal portion.
6. The belt conveyor tensioner of claim 4, wherein the tensioning rope is a steel wire rope.
7. The belt conveyor tensioner of claim 4, wherein the number of the fixed pulleys is two, the horizontal distance between the two fixed pulleys is greater than a first threshold value, the first threshold value is one half of the sum of the lateral widths of the weight and the tension roller, and the tension rope has one end connected to the tension roller and the other end connected to the weight after passing over the two fixed pulleys.
8. The belt conveyor tensioning device of claim 2 further comprising a guide mechanism, the tensioning roller being mounted on the guide mechanism for movement therealong.
9. The belt conveyor tensioning device of claim 8, wherein the guide mechanism comprises a guide rod and a slide; the guide rod is vertically arranged between the first horizontal part and the second horizontal part, and two ends of the guide rod are respectively fixed on the first horizontal part and the second horizontal part; the slide block can move along the guide rod, and the tensioning mechanism and the tensioning roller are respectively fixed on the upper part and the lower part of the slide block.
10. The belt conveyor tensioner of claim 1 wherein the redirecting roller and the tensioning roller are both implemented using hollow rollers.
CN202120393516.2U 2021-02-22 2021-02-22 Belt conveyor tensioning device Active CN214609821U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120393516.2U CN214609821U (en) 2021-02-22 2021-02-22 Belt conveyor tensioning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120393516.2U CN214609821U (en) 2021-02-22 2021-02-22 Belt conveyor tensioning device

Publications (1)

Publication Number Publication Date
CN214609821U true CN214609821U (en) 2021-11-05

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CN202120393516.2U Active CN214609821U (en) 2021-02-22 2021-02-22 Belt conveyor tensioning device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112849960A (en) * 2021-02-22 2021-05-28 中冶南方工程技术有限公司 Belt conveyor tensioning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112849960A (en) * 2021-02-22 2021-05-28 中冶南方工程技术有限公司 Belt conveyor tensioning device

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