CN214517460U - Wheel hub casting mould - Google Patents

Wheel hub casting mould Download PDF

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Publication number
CN214517460U
CN214517460U CN202120756733.3U CN202120756733U CN214517460U CN 214517460 U CN214517460 U CN 214517460U CN 202120756733 U CN202120756733 U CN 202120756733U CN 214517460 U CN214517460 U CN 214517460U
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China
Prior art keywords
riser
cavity
hub casting
casting mold
molding box
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CN202120756733.3U
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Chinese (zh)
Inventor
秦鹏鹏
汤森
谢文博
刘洋
李建
许丹
余沛林
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Zhumadian Zhongji Huajun Casting Co ltd
CIMC Vehicles Group Co Ltd
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Zhumadian Zhongji Huajun Casting Co ltd
CIMC Vehicles Group Co Ltd
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Abstract

The present disclosure discloses a hub casting mould, includes: the lower molding box is internally provided with a lower molding cavity and a pouring gate communicated with the lower molding cavity; the upper molding box is buckled on the parting surface of the lower molding box, and an upper molding cavity matched with the lower molding cavity, a sprue communicated with the pouring gate and a riser spaced from the upper molding cavity are formed in the upper molding box; the section size of the upper cavity at the parting surface is smaller than that of the lower cavity; the easy separation piece is arranged at the bottom of the upper molding box, and the bottom surface of the easy separation piece is abutted to the parting surface of the lower molding box; the easy-to-separate piece is provided with a riser socket facing the riser and a riser neck communicating the riser socket with the upper cavity. The wheel hub casting mould can solve the problem that the hot spot area is easy to generate internal quality defects such as shrinkage porosity and shrinkage cavity in the related technology.

Description

Wheel hub casting mould
Technical Field
The disclosure relates to the field of casting, in particular to a hub casting mold.
Background
The hubs for commercial trucks and mine cars are generally made of nodular cast iron, and the hubs are molded by casting blanks and then processing the blanks due to the requirements of the structures and the materials of the hubs.
Due to the structure of the hub, a local hot spot area exists during casting, and the hot spot area is also a high stress area of the hub and is stressed greatly. Meanwhile, the hot spot region is also the last solidification part during casting, and internal quality defects such as shrinkage porosity and shrinkage cavity are most easily generated, so that the influence of the quality of the internal quality of the region on the use performance and the safety performance of the hub is large, the defect of how to reduce the internal quality of the region is the key of the hub casting process design, and a feeding head which is reasonable in design is required to feed a casting when the casting process is designed, so that the generation of the internal shrinkage porosity and shrinkage cavity defects is reduced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that the hot spot region easily produces internal quality defects such as shrinkage porosity, shrinkage cavity among the prior art, the present disclosure provides a wheel hub casting mould.
The present disclosure provides a hub casting mold, including:
the lower molding box is internally provided with a lower molding cavity and a pouring gate communicated with the lower molding cavity;
the upper molding box is buckled on the parting surface of the lower molding box, and an upper molding cavity matched with the lower molding cavity, a sprue communicated with the pouring gate and a riser spaced from the upper molding cavity are formed in the upper molding box; the section size of the upper cavity at the parting surface is smaller than that of the lower cavity;
the easy separation piece is arranged at the bottom of the upper molding box, and the bottom surface of the easy separation piece is abutted to the parting surface of the lower molding box; the easy-to-separate piece is provided with a riser socket facing the riser and a riser neck communicating the riser socket with the upper cavity.
The technical scheme provided by the embodiment of the disclosure can have the following beneficial effects:
the utility model provides a wheel hub casting mould, wheel hub casting mould includes drag box, goes up the cope and holds the easy spacer in last die cavity, the cross sectional dimension of last die cavity in the cope at the die joint department is less than the cross sectional dimension of the lower die cavity in the drag, so its heat is on its die joint, and be located the die cavity periphery, the bottom surface of this easy spacer is located die joint department, riser neck and riser nest on it form a feeding passageway, just to wheel hub's heat is located, so it has improved the feeding efficiency of heat is located, the internal quality of feeding volume and heat has been guaranteed to the reduction. The wheel hub casting mould can solve the problem that the hot spot area is easy to generate internal quality defects such as shrinkage porosity and shrinkage cavity in the related technology.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
FIG. 1 is a cross-sectional view of a hub cast by the hub casting mold of the present disclosure.
Fig. 2 is a perspective view of an upper mold corresponding to the hub casting mold of the present disclosure.
Fig. 3 is a perspective view of a lower mold corresponding to the hub casting mold of the present disclosure.
Fig. 4 is a bottom view of the cope of the hub casting mold of the present disclosure.
FIG. 5 is a top view of the drag of the hub casting mold of the present disclosure.
FIG. 6 is a cross-sectional view of the hub casting mold of the present disclosure taken along line XX.
FIG. 7 is a cross-sectional view of the hub casting mold of the present disclosure taken along the YY line.
FIG. 8 is a cross-sectional view of the hub casting mold of the present disclosure taken along ZZ line.
Fig. 9 is a cross-sectional view of the hub casting mold of the present disclosure taken along line WW.
FIG. 10 is an angled perspective view of the break away piece of the hub casting mold of the present disclosure.
FIG. 11 is a perspective view of another angle of the break away piece of the hub casting mold of the present disclosure.
Fig. 12 is an enlarged view of the disclosure at the cope a shown in fig. 4.
Reference numerals
1. A hub; 3. casting a mold; 11. a first cylinder; 12. a second cylinder; 13. a third cylinder; 15. a flange; 21. an upper model; 22. a lower model; 211. an upper template; 212. a second cylinder model; 213. a third cylinder model; 214. an upper core head model; 215. an air outlet rod; 216. a riser model; 217. a gate model; 2161. a riser seat; 2162. a riser bar; 2171. a sprue seat; 2172. a gate bar; 221. a lower template; 222. a flange model; 223. a first cylinder model; 224. a core head model is arranged; 227. a pouring gate model; 31. molding a box; 32. a molding box is arranged; 33. hub core 34, fugitive spacers; 301. an upper cavity; 302. a lower cavity; 312. a second barrel cavity; 313. a third barrel cavity; 314. an upper core head cavity; 315. an air outlet; 316. oral cavity is caused; 317. pouring into the mouth; 3161. an accommodating chamber; 3162. a riser; 3171. a buffer chamber; 3172. a gate; 3173. a pouring cup 322, a flange cavity; 323. a first barrel cavity; 324. a lower core head cavity; 327. a pouring channel; 3241. a boss; 3272. a main runner; 3271. a secondary runner; 331. a notch; 341. a riser neck; 342. a riser pit; 343. patching a riser; 344. an interface; 345. an opening; 346. and a positioning projection.
Detailed Description
While this disclosure may be susceptible to embodiment in different forms, there is shown in the drawings and will herein be described in detail only some specific embodiments thereof with the understanding that the present description is to be considered as an exemplification of the principles of the disclosure and is not intended to limit the disclosure to that as illustrated herein.
Thus, a feature indicated in this specification will serve to explain one of the features of one embodiment of the disclosure, and not to imply that every embodiment of the disclosure must have the stated feature. Further, it should be noted that this specification describes many features. Although some features may be combined to show a possible system design, these features may also be used in other combinations not explicitly described. Thus, the combinations illustrated are not intended to be limiting unless otherwise specified.
In the embodiments shown in the drawings, directional references (such as upper, lower, left, right, front and rear) are used to explain the structure and movement of the various elements of the disclosure not absolutely, but relatively. These descriptions are appropriate when the elements are in the positions shown in the drawings. If the description of the positions of these elements changes, the indication of these directions changes accordingly.
For further explanation of the principles and construction of the present disclosure, reference will now be made in detail to the preferred embodiments of the present disclosure, which are illustrated in the accompanying drawings.
The present disclosure provides a hub casting mold 3 for casting a hub of a truck or a mine car, and a hub 1 of a commercial truck or a mine car is generally cast by ductile cast iron, and as shown in fig. 1, the structure thereof mainly comprises a flange 15, a first cylinder 11 disposed on one side surface of the flange 15, and a method for forming the sameA second cylinder 12 on the other side of the flange 15 and a third cylinder 13 arranged on the side of the second cylinder 12 away from the flange 15. Wherein, the flange 15, the first cylinder 11, the second cylinder 12 and the third cylinder 13 are coaxially arranged, and the corresponding dimensional relationship is R15>R12>R13≈R11Wherein is R15Radial dimension, R, of the flange 1511Is the radial dimension, R, of the first cylinder 1112Is the radial dimension, R, of the second cylinder 1213Is the radial dimension of the third cylinder 13.
Referring to fig. 2 and 3, the corresponding casting mold of the hub 1 includes an upper mold 21 and a lower mold 22. Because the flange 15 and the second cylinder 12 have the largest radial dimension, the upper model 21 and the lower model 22 are split at the joint of the flange 15 and the second cylinder 12 for facilitating the mould taking.
As shown in fig. 2, the upper mold 21 includes an upper mold plate 211, a second cylinder mold 212, a third cylinder mold 213, an upper core mold 214, a gas bar 215, a riser mold 216, and a gate mold 217. The second cylinder model 212, the riser model 216 and the gate model 217 are disposed on the top surface of the upper mold plate 211, the gate model 217 is disposed on one side of the second cylinder model 212, and the riser model 216 is disposed on the other side of the second cylinder model 212. The third cylinder model 213 is disposed on the top of the second cylinder model 212, the upper core head model 214 is disposed on the top of the third cylinder model 213, and the air outlet rod 215 is disposed on the top of the upper core head model 214. The riser mold 216 includes a riser seat 2161 connected to the upper mold plate 211 and a riser rod 2162 disposed on a top surface of the riser seat 2161. The riser seat 2161 is attached to the outer circumferential surface of the second cylinder mold 212. The gate mold 217 includes a gate base 2171 connected to the upper plate 211 and a gate pin 2172 provided on a top surface of the gate base 2171. There is a space between the sprue seat 2171 and the second barrel model 212.
As shown in fig. 3, the lower mold 22 includes a lower template 221, a flange mold 222, a first barrel mold 223, a lower core mold 224, and a runner mold 227. The flange model 222 and the runner model 227 are both disposed on the top surface of the lower plate 221, and the runner model 227 is disposed on one side of the flange model 222 and connected to the outer peripheral surface of the flange model 222. The flange model 222 and the second cylinder model 212 correspond, as do the runner model 227 and the gate model 217. The first cylinder model 223 is disposed on the top end of the flange model 222, and the lower core head model 224 is disposed on the top end of the first cylinder model 223.
Referring to fig. 4 to 9 in combination, the casting mold 3 obtained by arranging molding sand according to the casting pattern includes an upper flask 31, a lower flask 32, and various cores accommodated in the upper flask 31 and the lower flask 32. The cope 31 is engaged with the parting surface of the drag 32. The parting surface of the upper molding box 31 refers to the bottom surface of the upper molding box 31, which corresponds to the surface of the upper molding plate 211 provided with the second cylinder mold 212, i.e., the top surface of the upper molding plate 211; the parting surface of the drag 32 is a top surface of the drag 32, and corresponds to a surface of the drag 221 on which the flange mold 222 is provided, i.e., a bottom surface of the drag 221, and the parting surfaces of the drag are two identical surfaces. When the molds are closed, the parting surfaces of the upper and lower molding boxes are mutually attached.
As shown in fig. 4, in the cope 31 obtained by disposing molding sand in the upper mold 21, a second cylinder cavity 312 corresponding to the second cylinder mold 212, a third cylinder cavity 313 corresponding to the third cylinder mold 213, an upper core cavity 314 corresponding to the upper core mold 214, a vent hole 315 corresponding to the vent rod 215, a riser cavity 316 corresponding to the riser mold 216, and a gate cavity 317 corresponding to the gate mold 217 are formed. The second cylinder chamber 312, the riser chamber 316, and the sprue chamber 317 are each recessed from the parting surface of the cope 31 toward the top surface of the cope 31.
Correspondingly, as shown in fig. 6 to 9, the third cylindrical cavity 313 is disposed at the top end of the second cylindrical cavity 312, the upper core cavity 314 is disposed at the top end of the third cylindrical cavity 313, and the air outlet 315 is disposed at the top end of the upper core cavity 314 and extends upward all the way through the cope 31, so as to serve as an air passage for a cavity in a casting mold during casting, thereby balancing air pressure in the cavity. The second cylindrical cavity 312, the third cylindrical cavity 313 and the upper core cavity 314 are in communication with each other, which together constitute the upper cavity 301. The sprue cavity 317 is disposed at one side of the upper cavity 301, and the riser cavity 316 is spaced apart from the upper cavity 301. Meanwhile, the gate chamber 317 includes a buffer chamber 3171 at the bottom of the cope 31 and a gate 3172 extending upward from the buffer chamber 3171 through the cope 31. In some embodiments of the present disclosure, the sprue chamber 317 further includes a sprue cup 3173 provided at the top of the cope 31, and the sprue cup 3173 is recessed downward from the top surface of the cope 31 and communicates with the buffer chamber 3171 through a sprue 3172. The riser cavity 316 further includes a receiving cavity 3161 at the bottom of the cope 31 and a riser 3162 extending upward from the receiving cavity 3161 with a space between the top of the riser 3162 and the top surface of the cope 31.
As shown in fig. 5, in the drag box 32 obtained by disposing molding sand in the lower mold 22, a flange cavity 322 corresponding to the flange pattern 222, a first cylinder cavity 323 corresponding to the first cylinder pattern 223, a lower core cavity 324 corresponding to the lower core pattern 224, and a runner 327 corresponding to the runner pattern 227 are formed. The flange cavity 322 and the runner 327 are recessed from the parting plane of the drag 32 toward the bottom surface of the drag 32.
Accordingly, as shown in fig. 6 to 9, the first cylinder chamber 323 is disposed at the bottom end of the flange chamber 322, and the lower core chamber 324 is disposed at the bottom end of the first cylinder chamber 323. The flange cavity 322, the first barrel cavity 323, and the lower core head cavity 324 are in communication with one another, which together define the lower cavity 302.
After the cope and drag molds are closed, the lower cavity 302 faces the upper cavity 301, and the runner 327 faces the sprue 317. Meanwhile, a hub core 33 is arranged in a cavity formed by the upper cavity 301 and the lower cavity 302, the upper end and the lower end of the hub core 33 are respectively matched in the upper core cavity 314 and the lower core cavity 324, and the outer peripheral surface of the hub core 33 is spaced from the inner peripheral surfaces of the flange cavity 322, the first cylinder cavity 323, the second cylinder cavity 312 and the third cylinder cavity 313, so that the cast workpiece is in a hollow stepped cylinder shape. At the same time, a certain gap is formed between the upper core head cavity 314 and the lower core head cavity, so that the gas in the cavity can enter the gas outlet 315 through the gap.
In an embodiment of the present disclosure, a boss 3241 is disposed on one side of a bottom surface of the lower core cavity 324, and a notch 331 corresponding to the boss 3241 is correspondingly disposed at a bottom end of the hub core 33 to cooperate with the boss 3241 for limiting, so as to prevent the hub core 33 from moving circumferentially or radially in the cavity due to molten iron impact during casting.
At the same timeReferring to fig. 10-12, the accommodating chamber 3161 also accommodates the easy separation plate 34. The easy separation piece 34 is located at the bottom of the cope 31, and the bottom surface thereof abuts against the parting surface of the drag 32. A riser socket 342 facing the riser 3162 and a riser neck 341 communicating the riser socket 342 with the second body cavity 312 are provided in the frangible web 34. The riser socket 342 and the riser neck 341 together form a feeding channel. The feeding channel faces the bottom periphery of second chamber 312. The flange 15, the first cylinder 11, the second cylinder 12 and the third cylinder 13 correspond to each other in the dimensional relationship R15>R12>R13≈R11Wherein is R15Radial dimension, R, of the flange 1511Is the radial dimension, R, of the first cylinder 1112Is the radial dimension, R, of the second cylinder 1213Is the radial dimension of the third cylinder 13. Therefore, in the casting process, the largest hot spot of the casting is located at the junction of the flange 15 with the largest radial dimension and the second cylinder 12, namely the periphery of the bottom of the second cylinder cavity 312 opposite to the feeding channel, and the arrangement of the easy spacer 34 can enable the riser 3162 to feed the hot spot, so that the feeding efficiency of the hot spot is improved, the feeding amount is reduced, the internal quality of the hot spot is ensured, and the problem that the internal quality defects such as shrinkage porosity and shrinkage cavity are easily generated in a hot spot area in the related technology is solved.
The end surface of the easy separation plate 34 facing the second cylinder chamber 312 is an arc surface with the same inner circumferential surface of the second cylinder chamber 312, so that the radian of the surface of the cast second cylinder 12 facing the easy separation plate 34 is the same as that of the other positions. Meanwhile, the cross-sectional dimension of the riser neck 341 is reduced along with the distance from the riser socket 342, so that the flow rate of molten iron is accelerated, and the whole cavity can be rapidly filled with the molten iron.
In some embodiments of the present disclosure, the bottom surface of the septum 34 is further provided with a downwardly projecting positioning projection 346. The positioning protrusions 346 are inserted into the drag mold 32 to position the break away piece 34 and secure the break away piece 34.
The frangible web 34 also has a riser patch 343 at the end of the riser neck 341 remote from the riser nest 342 to extend the effective feeding distance of the risers 3162. The riser patch 343 communicates the riser neck 341 with the second barrel cavity 312, the cross-sectional dimension of the riser patch 343 is larger than that of the riser neck 341, and the distance between both side surfaces of the riser patch 343 is increased as being away from the interface 344 with the riser neck 341 to ensure that molten iron in the cavity is sequentially solidified, enhancing the feeding effect.
Specifically, the interface 344 between the riser patch 343 and the riser neck 341 is a sloped surface sloping toward the bottom and inside of the frangible web 34, and the interface 344 is provided with an opening 345 communicating the riser patch and the riser neck to form a fracture surface in the casting corresponding to the interface 344. The casting can be broken and separated from the riser part along the fracture surface by knocking with a hammer, so that the step of cutting the casting after casting in the traditional process is omitted, and the working hours and the labor force are saved. While the width of the top of the opening 345 is smaller than the width of the bottom thereof to further ensure that the fracture surfaces can be separated more easily.
In some embodiments of the present disclosure, to improve the efficiency of casting, multiple cavities may be provided in a molding box, which are symmetrical about a runner and communicate with the same gate through the runner. In the present disclosure, four cavities are provided in one molding box as an example.
In the embodiment of the present disclosure, the gate 3172 is located in the middle of the cope 31. The runners 327 in the drag 32 include a main runner 3272 opposite the gate 3172 and a secondary runner 3271 extending from the main runner 3272 to either side. The middle section of the main runner 3272 is recessed downward to form a groove, and the groove and the buffer cavity 3171 together form a buffer space to control the flow rate of molten iron entering the runner 327 from the gate 3172. The four cavities are distributed on two sides of the runner 327 and are communicated with the sub-runner 3271. Two easy-to-separate sheets 34 in the casting mold 3 are respectively placed between two cavities on the same side, and the cavities at two ends of the easy-to-separate sheets 34 are communicated with the riser sockets 342 through two riser necks 341 on the easy-to-separate sheets 34, so that one riser can feed a plurality of cavities, and further casting materials are saved.
The above description is only for the purpose of illustrating the preferred embodiments of the present disclosure and is not to be construed as limiting the scope of the present disclosure, but rather is intended to cover all equivalent structural changes made by applying the teachings of the present disclosure to the accompanying drawings.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

Claims (10)

1. A hub casting mold, comprising:
the lower molding box is internally provided with a lower molding cavity and a pouring gate communicated with the lower molding cavity;
the upper molding box is buckled on the parting surface of the lower molding box, and an upper molding cavity matched with the lower molding cavity, a sprue communicated with the pouring gate and a riser spaced from the upper molding cavity are formed in the upper molding box; the section size of the upper cavity at the parting surface is smaller than that of the lower cavity;
the easy separation piece is arranged at the bottom of the upper molding box, and the bottom surface of the easy separation piece is abutted to the parting surface of the lower molding box; the easy-to-separate piece is provided with a riser socket facing the riser and a riser neck communicating the riser socket with the upper cavity.
2. The hub casting mold of claim 1, wherein the break away piece further comprises a riser patch at an end of the riser neck distal from the riser nest, the riser patch communicating the riser neck with the upper cavity, the riser patch having a cross-sectional dimension greater than a cross-sectional dimension of the riser neck.
3. The hub casting mold of claim 2, wherein the interface between the riser patch and the riser neck is a sloped surface sloping away from the bottom surface and the inner side of the break away piece, and wherein an opening is provided in the interface to communicate the riser patch and the riser neck.
4. The hub casting mold of claim 3, wherein the open top has a width less than a width of the bottom thereof.
5. The hub casting mold of claim 3, wherein the distance between the two sides of the riser patch increases away from the interface.
6. The hub casting mold of claim 1, wherein the bottom surface of the break-away piece is further provided with a positioning protrusion protruding downward, and the positioning protrusion is inserted into the drag.
7. The hub casting mold of claim 1, wherein the upper cavity and the lower cavity are respectively multiple and symmetrical about the runner, and the riser and the break away piece are disposed between the multiple upper cavities on the same side of the runner; the easy-to-separate piece is provided with a plurality of riser necks so as to respectively communicate the riser sockets with the upper cavities.
8. The hub casting mold of claim 7, wherein the runners include a main runner opposite the sprue and secondary runners extending from the main runner to opposite sides of the main runner, the secondary runners each communicating with the lower cavities on opposite sides of the secondary runners.
9. The hub casting mold of any of claims 1-8, wherein the cross-sectional dimension of the riser neck decreases away from the riser nest.
10. The hub casting mold according to any one of claims 1 to 8, wherein the end surface of the easy separation piece facing the upper cavity is an arc surface with the inner circumference of the upper cavity consistent.
CN202120756733.3U 2021-04-13 2021-04-13 Wheel hub casting mould Active CN214517460U (en)

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CN202120756733.3U CN214517460U (en) 2021-04-13 2021-04-13 Wheel hub casting mould

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114799078A (en) * 2022-04-01 2022-07-29 宁波日星铸业有限公司 Mold for manufacturing fan hub
CN115301893A (en) * 2022-07-25 2022-11-08 北京众星时代科技有限公司 Horizontal pouring mold with pouring gate positioned at middle-lower part of parting surface and pouring method
CN116652145A (en) * 2023-05-09 2023-08-29 太原重工股份有限公司 Method for Alleviating Ladle Sand Defects of Thick Section High Manganese Steel Wheel Castings and Its Castings

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114799078A (en) * 2022-04-01 2022-07-29 宁波日星铸业有限公司 Mold for manufacturing fan hub
CN114799078B (en) * 2022-04-01 2024-02-23 宁波日星铸业有限公司 Die for manufacturing fan hub
CN115301893A (en) * 2022-07-25 2022-11-08 北京众星时代科技有限公司 Horizontal pouring mold with pouring gate positioned at middle-lower part of parting surface and pouring method
CN116652145A (en) * 2023-05-09 2023-08-29 太原重工股份有限公司 Method for Alleviating Ladle Sand Defects of Thick Section High Manganese Steel Wheel Castings and Its Castings
CN116652145B (en) * 2023-05-09 2025-07-08 太原重工股份有限公司 Method for reducing ladle sand defects of thick section high manganese steel wheel-shaped casting and casting thereof

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