CN214515481U - Robot paint spraying system - Google Patents
Robot paint spraying system Download PDFInfo
- Publication number
- CN214515481U CN214515481U CN202120055180.9U CN202120055180U CN214515481U CN 214515481 U CN214515481 U CN 214515481U CN 202120055180 U CN202120055180 U CN 202120055180U CN 214515481 U CN214515481 U CN 214515481U
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- Prior art keywords
- wheel
- paint spraying
- robot
- wheel set
- wheel pair
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- 239000003973 paint Substances 0.000 title claims abstract description 86
- 238000005507 spraying Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000003595 mist Substances 0.000 claims description 3
- 239000002966 varnish Substances 0.000 description 6
- 229920000180 alkyd Polymers 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
Images
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- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a robot paint spraying system, which comprises a complete machine, a wheel feeding pushing device, a paint spraying chamber, a wheel discharging pushing device, a wheel pair positioning device, a wheel pair rotating device, a paint spraying robot walking truss and a paint spraying robot; the utility model provides a paint spraying system of robot can realize that the rail vehicle wheel pair overhauls the inside and outside radials and the full-automatic paint spraying operation of axle body of in-process wheel pair, and the equipment overall process that sprays paint has realized unmanned control operation, and effectual protection workman is healthy, has reduced the pollution to the environment among the wheel pair spraying process, has improved the paint spraying process quality of wheel pair.
Description
Technical Field
The utility model relates to a paint spraying system of robot for the full-automatic paint spraying operation of the inside and outside radials and axle body of railway vehicle wheel pair maintenance in-process wheel pair, the equipment overall process that sprays paint has realized unmanned control operation, and effectual protection workman is healthy, has reduced the pollution to the environment among the wheel pair spraying process, has improved the paint spraying process quality of wheel pair.
Background
With the development of society, the application of intelligent equipment has become the trend of the development of industrial equipment at present, and according to the requirement of the file No. 2016/191 of the railway transport: after the wheel axle is assembled, the parts of the axle body of the axle, the surface of the wheel (except the inner side surface and the outer side surface of the tread, the wheel rim and the wheel rim), the non-matching surface of the dust guard plate seat of the axle, the exposed part of the wheel seat and the like are required to be uniformly coated with alkyd varnish or non-benzene varnish, the inner side and the outer side of the tread, the wheel rim and the wheel rim are not required to be coated with varnish or other media, however, the diluted alkyd varnish which is coated after the assembly of the wheel axle of the current vehicle section is completely coated manually by workers, has serious harm to the bodies of the workers, has dirty and poor field environment, cannot meet the field fire-protection requirement, is flammable, and can form an explosive mixture with air. It is easy to be burnt and exploded when exposed to fire and high heat.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned not enough, the utility model provides a paint spraying system of robot, the robot that sprays paint can set for different actions of spraying paint according to the wheel pair model, and imitative artifical form drives the even spraying alkyd varnish of spray gun, and equipment adopts spray booth enclosed construction can effectively prevent the diffusion of coating cloud, accomplishes the inside and outside radials and the full-automatic paint spraying operation of axle body of wheel pair.
In order to achieve the above object, the present invention provides the following technical solutions:
a robot paint spraying system is characterized in that: the whole machine consists of a wheel feeding pushing device (1), a paint spraying chamber (2), a wheel discharging pushing device (3), a wheel pair positioning device (4), a wheel pair rotating device (5), a paint spraying robot walking truss (6) and a paint spraying robot (7); the wheel feeding pushing device (1) is arranged at a wheel feeding position of equipment and consists of a driving air cylinder and a V-shaped wheel turning mechanism, and the air cylinder acts to drive the V-shaped wheel turning mechanism to turn forwards so as to push a wheel pair into a wheel pair paint spraying station; the paint spraying chamber (2) is a closed paint spraying room body welded by a square steel framework and externally coated with a color steel plate, so that paint mist is prevented from scattering in the paint spraying process; the wheel-out pushing device (3) consists of a driving air cylinder and a lever arm, wherein the air cylinder extends out to drive the front end of the lever arm to be lifted, so that the wheel pair which finishes paint spraying is pushed to roll out of the paint spraying chamber (2) along a track; the wheel set positioning device (4) consists of a wheel set supporting cylinder and a bearing upper hook arm, the wheel set supporting cylinder is lifted to drive a front end bearing to support a profiling arc, and the profiling arc is contacted with a wheel set bearing, so that the wheel set is supported and lifted, the bearing is contacted with the upper hook arm, and the wheel set is ensured to be in a suspended state; the wheel set rotating device (5) is arranged on the upper part of the hook arm of the wheel set positioning device (4) and consists of a speed reducing motor and a driving rubber wheel at the front end, and when the wheel set is lifted, the wheel set tread is contacted with the rubber wheel, and the speed reducing motor drives the rubber wheel to rotate so that the wheel set rotates along with the rubber wheel; the walking truss (6) of the paint spraying robot is positioned at the wheel outlet end of the wheel set positioning device (4) and adopts a gantry structure, stand columns on two sides of the walking truss stretch across two sides of a wheel set track, a linear guide rail is arranged on a cross beam on the upper part of the walking truss, and the paint spraying robot (7) is arranged on the linear guide rail; the paint spraying robot (7) is a set of mechanical arm with six covering radii of 2000mm, a base part of the paint spraying robot is arranged on a linear guide rail of a beam on the upper part of a walking truss (6) of the paint spraying robot, an automatic spray gun for paint spraying is arranged at the front end of the arm of the paint spraying robot, and the paint spraying robot drives the spray gun to complete full-automatic paint spraying operation of an inner radial plate, an outer radial plate and an axle body of a wheel pair according to preset actions.
The equipment has the advantages of reasonable design, compact structure, advanced process, simple and convenient operation, stable operation and higher automation degree, is full-automatic intelligent equipment for paint spraying operation of the inner and outer wheel plates and the axle body of the wheel pair in the maintenance process of the wheel pair of the railway vehicle, and is mainly characterized in that:
1. the equipment has reasonable process flow and high spraying efficiency;
2. the structure is simple, and the overhaul is convenient;
3. different paint spraying actions can be set according to the type of the wheel set by adopting a six-axis mechanical arm, and the spray gun is driven in an artificial form to finish uniform spraying of the alkyd varnish;
drawings
The invention is further described below with reference to the following figures and examples:
FIG. 1: a robotic painting system side view;
FIG. 2: the front view of the wheel-out pushing device (3), the wheel pair positioning device (4) and the wheel pair rotating device (5);
FIG. 3: the front views of the paint spraying robot walking truss (6) and the paint spraying robot (7);
FIG. 4: a top view of the wheel feeding pushing device (1), the wheel discharging pushing device (3), the wheel pair positioning device (4), the wheel pair rotating device (5), the paint spraying robot walking truss (6) and the paint spraying robot (7);
in the figure: the method comprises the following steps of 1-wheel feeding pushing device, 2-paint spraying chamber, 3-wheel discharging pushing device, 4-wheel pair positioning device, 5-wheel pair rotating device, 6-paint spraying robot walking truss and 7-paint spraying robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to FIG. 1: the whole machine consists of a wheel feeding pushing device (1), a paint spraying chamber (2), a wheel discharging pushing device (3), a wheel pair positioning device (4), a wheel pair rotating device (5), a paint spraying robot walking truss (6) and a paint spraying robot (7); the wheel feeding pushing device (1) is arranged at a wheel feeding position of equipment and consists of a driving air cylinder and a V-shaped wheel turning mechanism, and the air cylinder acts to drive the V-shaped wheel turning mechanism to turn forwards so as to push a wheel pair into a wheel pair paint spraying station; the paint spraying chamber (2) is a closed paint spraying room body welded by a square steel framework and externally coated with a color steel plate, so that paint mist is prevented from scattering in the paint spraying process; the wheel-out pushing device (3) consists of a driving air cylinder and a lever arm, wherein the air cylinder extends out to drive the front end of the lever arm to be lifted, so that the wheel pair which finishes paint spraying is pushed to roll out of the paint spraying chamber (2) along a track; the wheel set positioning device (4) consists of a wheel set supporting cylinder and a bearing upper hook arm, the wheel set supporting cylinder is lifted to drive a front end bearing to support a profiling arc, and the profiling arc is contacted with a wheel set bearing, so that the wheel set is supported and lifted, the bearing is contacted with the upper hook arm, and the wheel set is ensured to be in a suspended state; the wheel set rotating device (5) is arranged on the upper part of the hook arm of the wheel set positioning device (4) and consists of a speed reducing motor and a driving rubber wheel at the front end, and when the wheel set is lifted, the wheel set tread is contacted with the rubber wheel, and the speed reducing motor drives the rubber wheel to rotate so that the wheel set rotates along with the rubber wheel; the walking truss (6) of the paint spraying robot is positioned at the wheel outlet end of the wheel set positioning device (4) and adopts a gantry structure, stand columns on two sides of the walking truss stretch across two sides of a wheel set track, a linear guide rail is arranged on a cross beam on the upper part of the walking truss, and the paint spraying robot (7) is arranged on the linear guide rail; the paint spraying robot (7) is a set of mechanical arm with six covering radii of 2000mm, a base part of the paint spraying robot is arranged on a linear guide rail of a beam on the upper part of a walking truss (6) of the paint spraying robot, an automatic spray gun for paint spraying is arranged at the front end of the arm of the paint spraying robot, and the paint spraying robot drives the spray gun to complete full-automatic paint spraying operation of an inner radial plate, an outer radial plate and an axle body of a wheel pair according to preset actions.
The utility model discloses the principle and the implementation mode of the utility model are explained by applying the concrete examples, and the explanation of the above examples is only used for helping to understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the utility model, the specific implementation mode and the application range can be changed; in summary, the content of the present description should not be construed as a limitation of the present invention.
Claims (1)
1. A robot paint spraying system is characterized in that: the whole machine consists of a wheel feeding pushing device (1), a paint spraying chamber (2), a wheel discharging pushing device (3), a wheel pair positioning device (4), a wheel pair rotating device (5), a paint spraying robot walking truss (6) and a paint spraying robot (7); the wheel feeding pushing device (1) is arranged at a wheel feeding position of equipment and consists of a driving air cylinder and a V-shaped wheel turning mechanism, and the air cylinder acts to drive the V-shaped wheel turning mechanism to turn forwards so as to push a wheel pair into a wheel pair paint spraying station; the paint spraying chamber (2) is a closed paint spraying room body welded by a square steel framework and externally coated with a color steel plate, so that paint mist is prevented from scattering in the paint spraying process; the wheel-out pushing device (3) consists of a driving air cylinder and a lever arm, wherein the air cylinder extends out to drive the front end of the lever arm to be lifted, so that the wheel pair which finishes paint spraying is pushed to roll out of the paint spraying chamber (2) along a track; the wheel set positioning device (4) consists of a wheel set supporting cylinder and a bearing upper hook arm, the wheel set supporting cylinder is lifted to drive a front end bearing to support a profiling arc, and the profiling arc is contacted with a wheel set bearing, so that the wheel set is supported and lifted, the bearing is contacted with the upper hook arm, and the wheel set is ensured to be in a suspended state; the wheel set rotating device (5) is arranged on the upper part of the hook arm of the wheel set positioning device (4) and consists of a speed reducing motor and a driving rubber wheel at the front end, and when the wheel set is lifted, the wheel set tread is contacted with the rubber wheel, and the speed reducing motor drives the rubber wheel to rotate so that the wheel set rotates along with the rubber wheel; the walking truss (6) of the paint spraying robot is positioned at the wheel outlet end of the wheel set positioning device (4) and adopts a gantry structure, stand columns on two sides of the walking truss stretch across two sides of a wheel set track, a linear guide rail is arranged on a cross beam on the upper part of the walking truss, and the paint spraying robot (7) is arranged on the linear guide rail; the paint spraying robot (7) is a set of mechanical arm with six covering radii of 2000mm, a base part of the paint spraying robot is arranged on a linear guide rail of a beam on the upper part of a walking truss (6) of the paint spraying robot, an automatic spray gun for paint spraying is arranged at the front end of the arm of the paint spraying robot, and the paint spraying robot drives the spray gun to complete full-automatic paint spraying operation of an inner radial plate, an outer radial plate and an axle body of a wheel pair according to preset actions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120055180.9U CN214515481U (en) | 2021-01-04 | 2021-01-04 | Robot paint spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120055180.9U CN214515481U (en) | 2021-01-04 | 2021-01-04 | Robot paint spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214515481U true CN214515481U (en) | 2021-10-29 |
Family
ID=78301631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120055180.9U Active CN214515481U (en) | 2021-01-04 | 2021-01-04 | Robot paint spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214515481U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113976382A (en) * | 2021-11-10 | 2022-01-28 | 北京京天威科技发展有限公司 | Wheel set painting equipment and wheel set painting method |
| CN114769046A (en) * | 2022-05-16 | 2022-07-22 | 广西大学 | Closed wheel pair full-automatic paint spraying device |
-
2021
- 2021-01-04 CN CN202120055180.9U patent/CN214515481U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113976382A (en) * | 2021-11-10 | 2022-01-28 | 北京京天威科技发展有限公司 | Wheel set painting equipment and wheel set painting method |
| CN114769046A (en) * | 2022-05-16 | 2022-07-22 | 广西大学 | Closed wheel pair full-automatic paint spraying device |
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