CN214398920U - Reduce high-pressure rack of thermal energy consumption improvement output rate - Google Patents

Reduce high-pressure rack of thermal energy consumption improvement output rate Download PDF

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CN214398920U
CN214398920U CN202120529620.XU CN202120529620U CN214398920U CN 214398920 U CN214398920 U CN 214398920U CN 202120529620 U CN202120529620 U CN 202120529620U CN 214398920 U CN214398920 U CN 214398920U
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glass
rod
energy consumption
stainless steel
frame
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董清世
高培培
安徽
陈伟杰
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Xinyi Auto Parts Wuhu Co ltd
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Xinyi Auto Parts Wuhu Co ltd
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Abstract

本实用新型公开了一种降低热能耗提高产出率的高压台架,用于汽车玻璃生产中夹层胶合,包括主体(1)和玻璃隔离杆(5);其中,主体(1)包括基座框架和竖直设置在基座框架上的支撑框架,基座框架前后侧的两端均形成有一对伸缩支撑杆,伸缩支撑杆的顶部安装有玻璃隔离杆(5),玻璃隔离杆(5)自伸缩支撑杆顶端朝向临近的支撑框架水平延伸,通过调整伸缩支撑杆的长度能够改变玻璃隔离杆(5)的水平高度;并且,支撑框架的顶端也分别沿水平方向向外延伸形成有与下方配合的多对玻璃隔离杆(5)。该高压台架降低了高压釜升温、降温时间及高压台架装载片数,有效的提升了产出率,产品质量稳定性好。

Figure 202120529620

The utility model discloses a high-voltage bench with reduced thermal energy consumption and improved output rate, which is used for interlayer gluing in automobile glass production, comprising a main body (1) and a glass isolation rod (5); wherein, the main body (1) comprises a base A frame and a support frame vertically arranged on the base frame, a pair of telescopic support rods are formed on both ends of the front and rear sides of the base frame, a glass isolation rod (5) is installed on the top of the telescopic support rod, and the glass isolation rod (5) The top of the telescopic support rod extends horizontally toward the adjacent support frame, and the horizontal height of the glass isolation rod (5) can be changed by adjusting the length of the telescopic support rod; Matching pairs of glass spacer rods (5). The high-pressure bench reduces the heating and cooling time of the autoclave and the number of sheets loaded on the high-pressure bench, effectively improves the output rate, and has good product quality stability.

Figure 202120529620

Description

一种降低热能耗提高产出率的高压台架A high-pressure bench that reduces thermal energy consumption and improves output

技术领域technical field

本实用新型涉及汽车玻璃生产加工设备,具体地,涉及一种降低热能耗提高产出率的高压台架。The utility model relates to automobile glass production and processing equipment, in particular to a high-voltage bench which reduces thermal energy consumption and improves output rate.

背景技术Background technique

现有的高压台架多使用碳钢材质制作。Existing high-voltage benches are mostly made of carbon steel.

但是,其在使用过程中却存在如下缺点:1、碳钢材质制作,硬度不够,只能使用大量的碳钢加固,碳钢材质过多,导致碳钢本身吸收高压釜内热能加剧;2、碳钢使用时间过长,导致上面隔离杆松动,隔离效果差,需要减少装载片数,负责会在转载过程中导致玻璃划伤,产出效率低下,产品质量稳定性差。However, it has the following shortcomings in the use process: 1. It is made of carbon steel, and the hardness is not enough, so it can only be reinforced with a large amount of carbon steel. Too much carbon steel will cause the carbon steel itself to absorb heat energy in the autoclave intensified; 2. Carbon steel has been used for too long, resulting in the loosening of the upper isolation rod and poor isolation effect. It is necessary to reduce the number of loaded sheets, which will cause glass scratches during the transfer process, low output efficiency, and poor product quality stability.

因此,急需要提供一种降低热能耗提高产出率的高压台架来解决上述技术难题。Therefore, there is an urgent need to provide a high-voltage bench that reduces thermal energy consumption and improves productivity to solve the above-mentioned technical problems.

实用新型内容Utility model content

本实用新型的目的是提供一种降低热能耗提高产出率的高压台架,该高压台架降低了高压釜升温、降温时间及高压台架装载片数,有效的提升了产出率,产品质量稳定性好。The purpose of this utility model is to provide a high-pressure bench that reduces thermal energy consumption and improves output, the high-pressure bench reduces the autoclave heating and cooling time and the number of sheets loaded on the high-pressure bench, effectively improves the output, and the product Good quality stability.

为了实现上述目的,本实用新型提供了一种降低热能耗提高产出率的高压台架,用于汽车玻璃生产中夹层胶合,包括主体和玻璃隔离杆;其中,In order to achieve the above purpose, the utility model provides a high-voltage bench that reduces thermal energy consumption and improves output rate, which is used for interlayer gluing in the production of automobile glass, including a main body and a glass spacer rod; wherein,

主体包括基座框架和竖直设置在基座框架上的支撑框架,基座框架前后侧的两端均形成有一对伸缩支撑杆,伸缩支撑杆的顶部安装有玻璃隔离杆,玻璃隔离杆自伸缩支撑杆顶端朝向临近的支撑框架水平延伸,通过调整伸缩支撑杆的长度能够改变玻璃隔离杆的水平高度;并且,支撑框架的顶端也分别沿水平方向向外延伸形成有与下方配合的多对玻璃隔离杆。The main body includes a base frame and a support frame vertically arranged on the base frame. A pair of telescopic support rods are formed on both ends of the front and rear sides of the base frame. The top of the telescopic support rod is installed with a glass isolation rod, and the glass isolation rod is self-expanding. The top of the support rod extends horizontally toward the adjacent support frame, and the horizontal height of the glass isolation rod can be changed by adjusting the length of the telescopic support rod; in addition, the top of the support frame also extends outward along the horizontal direction to form a plurality of pairs of glass that cooperate with the bottom. isolation rod.

优选地,基座框架由不锈钢制成的纵向基座和横杆组成。Preferably, the base frame consists of longitudinal bases and crossbars made of stainless steel.

优选地,支撑框架为竖直设置在基座框架中部的不锈钢矩形框。Preferably, the support frame is a stainless steel rectangular frame vertically arranged in the middle of the base frame.

优选地,伸缩支撑杆包括伸缩套管和安装在伸缩套管活动位置的限位固定件。Preferably, the telescopic support rod includes a telescopic sleeve and a limit fixing member installed at the active position of the telescopic sleeve.

优选地,限位固定件为限位螺栓和螺母,伸缩套管上形成有与限位螺栓相配合的限位孔。Preferably, the limit fixing member is a limit bolt and a nut, and a limit hole matched with the limit bolt is formed on the telescopic sleeve.

优选地,玻璃隔离杆包括水平设置的不锈钢管和安装在不锈钢管上的多个钢管,钢管的尾部形成有套管,可转动地套设在不锈钢管上;钢管的头部上与玻璃接触位置套设有硅胶套。Preferably, the glass isolation rod comprises a horizontally arranged stainless steel pipe and a plurality of steel pipes installed on the stainless steel pipes, the tail of the steel pipe is formed with a sleeve, which is rotatably sleeved on the stainless steel pipe; the head of the steel pipe is in contact with the glass The cover has a silicone sleeve.

优选地,不锈钢管为φ20不锈钢管,钢管为φ5钢管。Preferably, the stainless steel pipe is a φ20 stainless steel pipe, and the steel pipe is a φ5 steel pipe.

根据上述技术方案,本实用新型包括主体和玻璃隔离杆,主体包括基座框架和竖直设置在基座框架上的支撑框架,基座框架前后侧的两端均形成有一对伸缩支撑杆,伸缩支撑杆的顶部安装有玻璃隔离杆,玻璃隔离杆自伸缩支撑杆顶端朝向临近的支撑框架水平延伸,通过调整伸缩支撑杆的长度能够改变玻璃隔离杆的水平高度;并且,支撑框架的顶端也分别沿水平方向向外延伸形成有与下方配合的多对玻璃隔离杆。使用时,首先将玻璃从传输线上取下,放置高压台架上,每片玻璃使用隔离杆分开。下层单边玻璃放满后,再装上两根支撑杆,支撑杆调到合适的高度固定。固定好下层第一边,在装另一边下层,装满玻璃后,在装上两根支撑杆,支撑杆调到合适的高度固定。固定完后,装载上层。According to the above technical solutions, the utility model includes a main body and a glass isolation rod. The main body includes a base frame and a support frame vertically arranged on the base frame. A pair of telescopic support rods are formed on both ends of the front and rear sides of the base frame. A glass isolation rod is installed on the top of the support rod, and the glass isolation rod extends horizontally from the top of the telescopic support rod toward the adjacent support frame, and the horizontal height of the glass isolation rod can be changed by adjusting the length of the telescopic support rod; A plurality of pairs of glass spacer rods are formed to extend outward along the horizontal direction and are matched with the lower part. When using, first remove the glass from the transmission line, place it on a high-voltage bench, and separate each piece of glass with a spacer. After the lower single-sided glass is full, install two support rods, and adjust the support rods to a suitable height to fix. Fix the first side of the lower layer, and install the lower layer on the other side. After filling the glass, install two support rods, and adjust the support rods to a suitable height to fix. After fixing, load the upper layer.

本实用新型的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description section that follows.

附图说明Description of drawings

附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the attached image:

图1是本实用新型提供的一种降低热能耗提高产出率的高压台架的结构示意图;Fig. 1 is the structural representation of a kind of high-voltage bench that reduces thermal energy consumption and improves output rate provided by the utility model;

图2是本实用新型提供的一种降低热能耗提高产出率的高压台架的主视图;Fig. 2 is the front view of a kind of high-pressure platform that reduces thermal energy consumption and improves output rate provided by the present utility model;

图3是本实用新型提供的一种降低热能耗提高产出率的高压台架的左视图;3 is a left side view of a high-voltage bench provided by the present utility model for reducing thermal energy consumption and improving output;

图4是本实用新型提供的一种降低热能耗提高产出率的高压台架的俯视图;Fig. 4 is a top view of a high-voltage bench provided by the present utility model for reducing thermal energy consumption and improving output;

图5是本实用新型提供的一种降低热能耗提高产出率的高压台架的局部放大图;Fig. 5 is a partial enlarged view of a high-voltage bench provided by the present utility model, which reduces thermal energy consumption and improves productivity;

图6是图5中A部分的放大图。FIG. 6 is an enlarged view of part A in FIG. 5 .

附图标记说明Description of reference numerals

1-主体1 - Subject

4-伸缩支撑杆4- Telescopic support rod

5-玻璃隔离杆5-Glass spacer

具体实施方式Detailed ways

以下结合附图对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

在本实用新型中,在未作相反说明的情况下,“上、下、前、后”等包含在术语中的方位词仅代表该术语在常规使用状态下的方位,或为本领域技术人员理解的俗称,而不应视为对该术语的限制。In the present utility model, unless otherwise stated, the orientation words such as "upper, lower, front, rear" included in the term only represent the orientation of the term under normal usage, or are those of ordinary skill in the art. A common term for understanding, and should not be viewed as a limitation of the term.

参见图1,本实用新型提供一种降低热能耗提高产出率的高压台架,用于汽车玻璃生产中夹层胶合,包括主体1和玻璃隔离杆5;其中,Referring to FIG. 1 , the present utility model provides a high-voltage bench that reduces thermal energy consumption and improves output rate, which is used for interlayer gluing in the production of automobile glass, including a main body 1 and a glass isolation rod 5; wherein,

主体1包括基座框架和竖直设置在基座框架上的支撑框架,基座框架前后侧的两端均形成有一对伸缩支撑杆4,伸缩支撑杆4的顶部安装有玻璃隔离杆5,玻璃隔离杆5自伸缩支撑杆4顶端朝向临近的支撑框架水平延伸,通过调整伸缩支撑杆4的长度能够改变玻璃隔离杆5的水平高度;并且,支撑框架的顶端也分别沿水平方向向外延伸形成有与下方配合的多对玻璃隔离杆5。The main body 1 includes a base frame and a support frame vertically arranged on the base frame. A pair of telescopic support rods 4 are formed on both ends of the front and rear sides of the base frame. The isolation rod 5 extends horizontally from the top of the telescopic support rod 4 toward the adjacent support frame, and the horizontal height of the glass isolation rod 5 can be changed by adjusting the length of the telescopic support rod 4; There are multiple pairs of glass spacer rods 5 matched with the lower part.

在本实施方式中,为了提高该高压台架使用过程中的稳定性,同时延长其使用寿命,缩减设备维护费用,减少生产成本,优选地,基座框架由不锈钢制成的纵向基座和横杆组成。In this embodiment, in order to improve the stability of the high-voltage platform during use, prolong its service life, reduce equipment maintenance costs, and reduce production costs, preferably, the base frame is made of stainless steel. rod composition.

同样的,优选支撑框架为竖直设置在基座框架中部的不锈钢矩形框。Likewise, preferably, the support frame is a stainless steel rectangular frame vertically arranged in the middle of the base frame.

此外,为了在使用过程中,方便根据玻璃具体的尺寸灵活调整玻璃隔离杆5的水平高度,优选地,伸缩支撑杆4包括伸缩套管和安装在伸缩套管活动位置的限位固定件。In addition, in order to facilitate and flexibly adjust the horizontal height of the glass isolation rod 5 according to the specific size of the glass during use, preferably, the telescopic support rod 4 includes a telescopic sleeve and a limit fixing member installed at the active position of the telescopic sleeve.

进一步的,为了提高伸缩支撑杆4使用过程中的稳定性,避免受外力影响发生松动,脱落或歪斜,优选地,限位固定件为限位螺栓和螺母,伸缩套管上形成有与限位螺栓相配合的限位孔。当然,限位固定件也可以是限位孔和限位销的组合,还可以是弹性凸柱和限位孔的组合使用。Further, in order to improve the stability of the telescopic support rod 4 during use and avoid loosening, falling off or skewing due to external forces, preferably, the limit fixing members are limit bolts and nuts, and the telescopic sleeve is formed with a limit and a limit. The limit hole for the bolt to match. Of course, the limit fixing member may also be a combination of a limit hole and a limit pin, or a combination of an elastic convex column and a limit hole.

另外,装载玻璃时,为了便于根据玻璃的具体厚度调整相邻钢管之间的距离,同时,避免玻璃受外力挤压受损破碎,优选玻璃隔离杆5包括水平设置的不锈钢管和安装在不锈钢管上的多个钢管,钢管的尾部形成有套管,可转动地套设在不锈钢管上;钢管的头部上与玻璃接触位置套设有硅胶套。In addition, when loading glass, in order to adjust the distance between adjacent steel pipes according to the specific thickness of the glass, and at the same time, to prevent the glass from being squeezed and damaged by external force, it is preferred that the glass isolation rod 5 comprises a horizontally arranged stainless steel pipe and a stainless steel pipe installed on the stainless steel pipe. There are a plurality of steel pipes on the steel pipe, the tail of the steel pipe is formed with a sleeve, which is rotatably sleeved on the stainless steel pipe; the head of the steel pipe is sleeved with a silicone sleeve at the contact position with the glass.

为了优化玻璃隔离杆5的机械结构,使得其具有良好的机械强度的同是减轻整体重量,优选不锈钢管为φ20不锈钢管,钢管为φ5钢管。In order to optimize the mechanical structure of the glass isolation rod 5, make it have good mechanical strength and reduce the overall weight, preferably the stainless steel pipe is φ20 stainless steel pipe, and the steel pipe is φ5 steel pipe.

通过上述技术方案,本实用新型中主体包括基座框架和竖直设置在基座框架上的支撑框架,基座框架前后侧的两端均形成有一对伸缩支撑杆,伸缩支撑杆的顶部安装有玻璃隔离杆,玻璃隔离杆自伸缩支撑杆顶端朝向临近的支撑框架水平延伸,通过调整伸缩支撑杆的长度能够改变玻璃隔离杆的水平高度;并且,支撑框架的顶端也分别沿水平方向向外延伸形成有与下方配合的多对玻璃隔离杆。使用时,首先将玻璃从传输线上取下,放置高压台架上,每片玻璃使用隔离杆分开。下层单边玻璃放满后,再装上两根支撑杆,支撑杆调到合适的高度固定。固定好下层第一边,在装另一边下层,装满玻璃后,在装上两根支撑杆,支撑杆调到合适的高度固定。固定完后,装载上层。Through the above technical solutions, the main body of the utility model includes a base frame and a support frame vertically arranged on the base frame, a pair of telescopic support rods are formed on both ends of the front and rear sides of the base frame, and the top of the telescopic support rod is installed with a pair of telescopic support rods. Glass isolation rod, the glass isolation rod extends horizontally from the top of the telescopic support rod toward the adjacent support frame, and the horizontal height of the glass isolation rod can be changed by adjusting the length of the telescopic support rod; and the top of the support frame also extends outwards in the horizontal direction respectively. A plurality of pairs of glass spacer rods are formed to cooperate with the lower part. When using, first remove the glass from the transmission line, place it on a high-voltage bench, and separate each piece of glass with a spacer. After the lower single-sided glass is full, install two support rods, and adjust the support rods to a suitable height to fix. Fix the first side of the lower layer, and install the lower layer on the other side. After filling the glass, install two support rods, and adjust the support rods to a suitable height to fix. After fixing, load the upper layer.

由此可见,该高压台架可以全自动进行检验和堆垛,减少人工和人工搬运导致的不良品;同时,可检测及堆垛所有形状玻璃并且轨迹调试方便,简单。其降低了高压釜升温、降温时间及高压台架装载片数,有效的提升了产出率,产品质量稳定性好。It can be seen that the high-voltage bench can be fully automated for inspection and stacking, reducing defective products caused by manual and manual handling; at the same time, it can detect and stack all shapes of glass, and the track debugging is convenient and simple. It reduces the heating and cooling time of the autoclave and the number of sheets loaded on the high-pressure bench, effectively improves the output rate, and has good product quality stability.

以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,这些简单变型均属于本实用新型的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, many technical solutions of the present invention can be carried out. These simple modifications all belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless they are inconsistent. The combination method is not specified otherwise.

此外,本实用新型的各种不同的实施方式之间也可以进行任意组合,只要其不违背本实用新型的思想,其同样应当视为本实用新型所公开的内容。In addition, the various embodiments of the present invention can also be arbitrarily combined, as long as they do not violate the idea of the present invention, they should also be regarded as the content disclosed by the present invention.

Claims (7)

1. A high-pressure rack for reducing thermal energy consumption and improving yield is used for interlayer gluing in automobile glass production and is characterized by comprising a main body (1) and a glass isolating rod (5); wherein,
the glass isolation device comprises a main body (1) and a glass isolation rod, wherein the main body comprises a base frame and a supporting frame vertically arranged on the base frame, a pair of telescopic supporting rods (4) is formed at two ends of the front side and the rear side of the base frame, a glass isolation rod (5) is installed at the top of each telescopic supporting rod (4), each glass isolation rod (5) horizontally extends from the top end of each telescopic supporting rod (4) towards the adjacent supporting frame, and the horizontal height of each glass isolation rod (5) can be changed by adjusting the length of each telescopic supporting rod (4); and the top ends of the supporting frames are respectively extended outwards along the horizontal direction to form a plurality of pairs of glass isolating rods (5) matched with the lower part.
2. The high pressure stage for reducing heat energy consumption and increasing productivity according to claim 1, wherein the base frame is composed of a longitudinal base and a cross bar made of stainless steel.
3. The high pressure stage with reduced thermal energy consumption and improved yield as claimed in claim 1, wherein the support frame is a rectangular frame of stainless steel vertically disposed at the middle of the base frame.
4. The high-pressure rack capable of reducing heat energy consumption and improving the yield according to claim 1, wherein the telescopic supporting rod (4) comprises a telescopic sleeve and a limiting fixing piece arranged at a movable position of the telescopic sleeve.
5. The high pressure stage frame with reduced heat consumption and improved yield as claimed in claim 4, wherein the limiting fixing member is a limiting bolt and a nut, and the telescopic tube has a limiting hole formed therein for engaging with the limiting bolt.
6. The high-pressure rack capable of reducing heat energy consumption and improving the yield according to claim 1, wherein the glass isolation rod (5) comprises a stainless steel pipe horizontally arranged and a plurality of steel pipes arranged on the stainless steel pipe, and a sleeve is formed at the tail part of each steel pipe and is rotatably sleeved on the stainless steel pipe; the position of the head of the steel tube, which is in contact with the glass, is sleeved with a silica gel sleeve.
7. The high pressure stage with reduced thermal energy consumption and improved output capacity as claimed in claim 6, wherein the stainless steel tube is a stainless steel tube of phi 20 and the steel tube is a stainless steel tube of phi 5.
CN202120529620.XU 2021-03-11 2021-03-11 Reduce high-pressure rack of thermal energy consumption improvement output rate Expired - Fee Related CN214398920U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112875299A (en) * 2021-03-11 2021-06-01 信义汽车部件(芜湖)有限公司 Reduce high-pressure rack of thermal energy consumption improvement output rate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112875299A (en) * 2021-03-11 2021-06-01 信义汽车部件(芜湖)有限公司 Reduce high-pressure rack of thermal energy consumption improvement output rate

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