CN214329427U - A prefabricated self-insulating recycled concrete block wall - Google Patents

A prefabricated self-insulating recycled concrete block wall Download PDF

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Publication number
CN214329427U
CN214329427U CN202022761270.8U CN202022761270U CN214329427U CN 214329427 U CN214329427 U CN 214329427U CN 202022761270 U CN202022761270 U CN 202022761270U CN 214329427 U CN214329427 U CN 214329427U
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block
layer
column
recycled concrete
insulating
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Chinese (zh)
Inventor
张�林
申张鹏
郭梦雪
冀诚
王耀宜
史鹏
马志杨
李浩淼
梁存君
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China State Construction Engineering Corp Ltd CSCEC
China Construction First Group Corp Ltd
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China State Construction Engineering Corp Ltd CSCEC
China Construction First Group Corp Ltd
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Abstract

The utility model discloses an assembled self-heat-preservation recycled concrete block wall, which comprises a beam column system, a structural layer and a decorative layer; the decorative layer is attached to one surface of the structural layer; the beam column system comprises an upper boundary beam, a lower boundary beam, a left side column and a right side column; the structure layer is a multilayer masonry which comprises a plurality of layers of walls built by main building blocks, a layer of wall built by secondary building blocks and end building blocks; the two ends of the lower side beam are respectively provided with a left side column and a right side column; the structural layer is built on the lower boundary beam and is positioned between the left side column and the right side column; the top of the structural layer is provided with an upper boundary beam; the outer sides of the left side column and the right side column are respectively provided with a first notch and a first convex opening; the top of the upper boundary beam is provided with a second convex opening, and the bottom of the lower boundary beam is provided with a second concave opening. Through setting up special connecting piece and come connection structure layer and decorative layer, the equipment is convenient, can improve concatenation efficiency greatly.

Description

Assembled self preservation temperature recycled concrete block wall
Technical Field
The utility model belongs to the technical field of the building, concretely relates to assembled self preservation temperature recycled concrete block wall body.
Background
The recycled concrete mainly originates from the demolition of the dangerous and old buildings. With the development of China, the discharge amount of waste concrete is rapidly increased, and the waste concrete is used as recycled aggregate for modern buildings through cyclic regeneration, so that the recycling of construction waste is realized, and simultaneously, the sustainable development strategy of China is also met. Therefore, the use of green materials such as recycled concrete is a trend in the market.
With the gradual appearance of the problems of environment, construction efficiency, social economy and the like of the building based on the traditional construction mode, such as large wet operation amount of a construction site, long construction period, environmental pollution and the like, the assembly type building is more and more emphasized. However, after the construction of the main structure is finished, when the interior of a building is decorated and designed, a plurality of problems still exist, particularly the phenomena of disorder of water and electricity pipelines and the like.
The water and electricity pipeline arrangement of the existing fabricated building adopts a pipeline external application mode, a wall body and the ground are required to be subjected to groove removal, the clearance height is sacrificed, the wall body structure is damaged, the construction cost is increased, building waste is generated, more importantly, the pipeline is laid in an external application mode, and the possibility of later-stage transformation is basically avoided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that not enough among the above-mentioned prior art is directed against, provide an assembled self preservation temperature recycled concrete block wall body, assembled wall body energy-conservation is useless, the construction is simple and convenient, the wholeness can be good, the comprehensive cost is low, the pipeline is arranged in a flexible way. The utility model discloses an assembled wall body construction technique can not only perfect solution above-mentioned problem, has energy saving, reduces environmental pollution, improves advantages such as efficiency of construction moreover, is accepted better for people.
The utility model adopts the following technical scheme:
an assembled self-heat-preservation recycled concrete block wall comprises a beam-column system, a structural layer and a decorative layer, wherein the decorative layer is attached to the inner side surface of the structural layer; the beam column system is arranged above the structural layer; the beam column system comprises an upper boundary beam, a lower boundary beam, a left side column and a right side column; the two ends of the lower side beam are respectively provided with a left side column and a right side column; the structural layer is built on the lower boundary beam and is positioned between the left side column and the right side column; and the top of the structural layer is provided with an upper edge beam.
Specifically, the structure layer is a multilayer masonry, the multilayer masonry is overlapped in a staggered manner, and the multilayer masonry comprises a plurality of layers of walls built by main building blocks, a layer of walls built by secondary building blocks and end building blocks; the end building blocks are used for filling the gap formed by stacking the main building blocks and the secondary building blocks.
Furthermore, a Z-direction circular pipeline is arranged in the middle of the long edge of the upper end face of the main building block, and Z-direction first semicircular pipeline slots are respectively arranged at two ends of the short edge of the upper end face of the main building block; the long edge position of the upper end surface and the long edge position of the lower end surface of the main building block are respectively provided with a second Y-direction semicircular pipeline groove; x-direction switch cassette grooves are respectively arranged on the side surfaces of two ends of the main building block to form secondary building blocks; and cutting the main building block along a central line parallel to the short edge of the upper end face to form an end building block.
Furthermore, the decorative layer is arranged on the structural layer through a connecting piece; the connecting piece comprises a steel sheet, one end of the steel sheet is connected with the back of the C-shaped fixing sheet, and the other end of the steel sheet is connected with one surface of the T-shaped fixing sheet; the T-shaped fixing piece is provided with a threaded hole; the C-shaped fixing piece is arranged in the circular pipeline, and the back of the C-shaped fixing piece is attached to the circular pipeline; the T-shaped fixing piece is fixed on the decorative layer through a bolt; the steel sheet is installed between two layers of brickwork.
Furthermore, first semicircular pipeline grooves of left and right adjacent main building blocks or secondary building blocks or end building blocks are combined to form first circular pipeline grooves, second semicircular pipeline grooves of upper and lower adjacent main building blocks or secondary building blocks or end building blocks are combined to form second circular pipeline grooves, and the first circular pipeline grooves are communicated with circular pipelines on the upper and lower adjacent main building blocks or secondary building blocks; the switch cassette grooves on the two left and right adjacent secondary building blocks are combined to form a switch cassette; the switch cassette is communicated with the first circular pipeline groove.
Furthermore, the decorative layer is provided with an external hole, and the external hole is arranged corresponding to the switch cassette and used for arranging a switch or a power socket.
Furthermore, the main building block is provided with a staggered air layer on one side of the long edge of the upper end face and the lower end face.
Furthermore, two Z-direction holes are formed in the middle of the main building block and are used for filling thermal insulation materials such as foam concrete and the like.
Specifically, the outer sides of the left side column and the right side column are respectively provided with a first notch and a first convex opening; the top of the upper boundary beam is provided with a second convex opening, and the bottom of the lower boundary beam is provided with a second concave opening.
Compared with the prior art, the utility model discloses following beneficial effect has at least:
the utility model relates to an assembled self preservation temperature recycled concrete block wall, through setting up the special connecting piece to connect structural layer and decorative layer, it is convenient to assemble, can improve the splicing efficiency greatly; vertical pipelines, horizontal pipelines and switch cassettes are laid and installed by reserving pipeline grooves in the wall body, so that decoration personnel can arrange power supply pipelines according to actual needs, the adaptability of the assembled wall body is improved, and the clearance height is improved; meanwhile, the mode of internally arranging the water and electricity pipelines avoids the problems of damaging the original wall body, fixing the positions of the pipelines and the like, and the possibility of later-stage transformation exists; the structural layer is built by recycled concrete self-insulation building blocks, the replacement rate of recycled coarse aggregate of the building block can reach 70% at most, the replacement rate of recycled fine aggregate can reach 40% at most, the recycling of waste concrete is greatly improved, the building block has high market value, ceramsite is doped into the recycled concrete, the building block density can be reduced, certain heat preservation and sound insulation performance are achieved, finally, the novel assembled wall body combining pipeline laying and decoration optimization is obtained, the comprehensive cost is far lower than that of the traditional assembled wall body, 20% of materials can be saved, and 70% of working hours can be saved.
Furthermore, the structural layer of the assembled self-insulation recycled concrete wall member consists of a main building block, a secondary building block and an end building block, holes and pipeline grooves are reserved in the three building blocks, heat insulation materials can be filled in the three building blocks to improve heat insulation performance, and the three building blocks can also form a vertical pipeline channel, a horizontal pipeline channel and a switch concealed box groove together with other building blocks.
Furthermore, the structural layer of the assembled self-insulation recycled concrete wall member solves the decoration problems of destroying the original wall body, fixing the position of the pipeline and the like in a mode of internally arranging a water and electricity pipeline, the adaptability of the assembled wall body is improved, and the indoor clearance height is improved.
Furthermore, the reserved external hole on the decorative layer is arranged corresponding to the switch cassette, so that a hole is not formed when the switch and the socket are installed, and decoration and construction are facilitated.
Furthermore, the decorative layer is composed of composite boards and is connected with the structural layer through a connecting piece, so that the assembly type decoration integration is realized, the assembly is convenient, and the splicing efficiency can be greatly improved.
Furthermore, the structural layer is built by recycled concrete self-insulation building blocks, and the building blocks can be filled with thermal insulation materials, so that the thermal insulation performance of the building blocks is improved.
Further, the utility model discloses compare in other building blocks still set up staggered arrangement's air bed and pipeline, can cut off cold and hot bridge, play better sound insulation and heat preservation effect.
Furthermore, the assembled self-insulation recycled concrete wall body member is horizontally connected through the grooves and the tongues on the left side column and the right side column, and is vertically connected through the grooves and the tongues on the upper side beam and the lower side beam, so that the assembled self-insulation recycled concrete wall body member is stable in connection and convenient to disassemble and assemble, the construction efficiency can be improved, and the working hours can be saved.
To sum up, the utility model has the advantages of two aspects of material and structure: the materials use heat insulation materials such as recycled concrete, ceramsite, foam concrete and the like, so that the heat insulation and sound insulation performance of the wall member is improved, the energy is saved, the waste is utilized, and the wide market value is realized; structurally, the embedded pipeline, the decorative layer, the connecting piece, the beam column system and the like are arranged, so that the construction efficiency, the material saving and the working time can be effectively improved, and the later-stage decoration optimization effect is facilitated.
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
Drawings
Fig. 1 is a schematic diagram of a structural layer according to an embodiment of the present invention;
fig. 2 is a top view of a main block provided in an embodiment of the present invention;
fig. 3 is a side view of a main block provided by an embodiment of the present invention;
fig. 4 is a front view of a secondary block provided by an embodiment of the present invention;
FIG. 5 is a side view of a sub-block provided by an embodiment of the present invention
Fig. 6 is a top view of an end block provided by an embodiment of the present invention;
fig. 7 is a schematic view of a decorative layer provided in an embodiment of the present invention;
fig. 8 is a schematic view of a connector according to an embodiment of the present invention;
fig. 9 is an elevation view of an assembled wall provided by an embodiment of the present invention;
fig. 10 is a front view of an assembled wall provided by an embodiment of the present invention;
fig. 11 is a schematic view of a second notch of a rocker according to an embodiment of the present invention;
fig. 12 is a schematic view of a second convex opening of the roof side rail according to an embodiment of the present invention;
fig. 13 is a schematic view of a first notch of a left side column according to an embodiment of the present invention;
fig. 14 is a schematic view of a right pillar first tongue provided in an embodiment of the present invention.
Wherein: 1. a main building block; 11. a circular pipe; 12. a first semicircular pipeline slot; 13. a second semicircular pipeline groove; 14. a hole; 15. an air layer; 2. secondary building blocks; 21. opening and closing the concealed box groove; 3. end building blocks; 4. a decorative layer; 41. an external hole; 5. a connecting member; 51. a steel sheet; a C-shaped anchor tab; 53. T-shaped fixing sheet; 6. a lower edge beam; 61. a second recess; 7. a left side column; 71. a first line hole; 72. a first notch; 8. a right side column; 81. a second line hole; 82. a first boss; 9. a roof side rail; 91. and a second convex opening.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "one side", "one end", "one side", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
Various structural schematics according to the disclosed embodiments of the invention are shown in the drawings. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers and their relative sizes and positional relationships shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, according to actual needs.
Referring to fig. 1 to 10, the utility model provides an assembled self-insulation recycled concrete block wall, which comprises a beam-column system, a structural layer and a decorative layer 4; the decorative layer 4 is attached to the inner side surface of the structural layer; the beam column system is disposed above the structural layer.
In the embodiment, the structure layer comprises a plurality of layers of brickworks, staggered joints among the plurality of layers of brickworks are sequentially stacked up and down, and the plurality of layers of brickworks comprise a plurality of layers of walls built by main building blocks 1, a layer of walls built by secondary building blocks 2 and end building blocks 3; the end building block 3 is used for filling the gap formed by stacking the main building block 1 and the secondary building block 2; a plurality of main building blocks 1 are arranged in parallel; when the decorative layer 4 is connected with the masonry structure layer, the connecting piece 5 at the lower side of the decorative layer plate 4 is firstly placed, then the decorative layer plate 4 is placed, and finally the connecting piece 5 at the upper side of the decorative layer plate 4 is placed. The decorative laminated plate is six blocks high and four blocks wide.
Referring to fig. 2 to 6, a Z-direction circular pipeline 11 is arranged in the middle of the long side of the upper end surface of the main block 1, and Z-direction first semicircular pipeline slots 12 are respectively arranged at the two ends of the short side of the upper end surface of the main block 1; the long edge position of the upper end surface and the long edge position of the lower end surface of the main building block 1 are respectively provided with a second Y-direction semicircular pipeline groove 13; x-direction switch concealed box grooves 21 are respectively arranged on the side surfaces of two ends of the main building block 1 to form secondary building blocks 2; cutting the main building block 1 along a central line parallel to the short edge of the upper end face to form an end building block 3; the first semicircular pipeline grooves 12 of the left and right adjacent main building blocks 1 or secondary building blocks 2 or end building blocks 3 are combined to form first circular pipeline grooves, the second semicircular pipeline grooves 13 of the upper and lower adjacent main building blocks 1 or secondary building blocks 2 or end building blocks 3 are combined to form second circular pipeline grooves, and the first circular pipeline grooves are communicated with the circular pipelines 11 on the upper and lower adjacent main building blocks 1 or secondary building blocks 2; the switch cassette grooves 21 on the two left and right adjacent secondary building blocks 2 are combined to form a switch cassette; the switch cassette is communicated with the first circular pipeline groove. The pipeline channel inside the structural layer can be formed by mutually piling the main building block 1, the secondary building block 2 and the end building block 3, and can be used for installing cables or water pipes.
In this embodiment, the beam-column system includes an upper boundary beam 9, a lower boundary beam 6, a left column 7, and a right column 8; the two ends of the lower edge beam 6 are respectively provided with a left edge column 7 and a right edge column 8; the structural layer is built on the lower boundary beam 6 and is positioned between the left side column 7 and the right side column 8; the top of the structural layer is provided with an upper boundary beam 9; the outer sides of the left side column 7 and the right side column 8 are respectively provided with a first notch 72 and a first convex opening 82; the top of the upper edge rail 9 is provided with a second lip 91 and the bottom of the lower edge rail 6 is provided with a second recess 61.
The reinforcement calculation method of the beam column system is as follows:
1) the design steps of the beam end section are as follows:
and setting the width b of the beam, the height H of the beam and a design value M of the bending moment of the positive section. c is the thickness of the protective layer, dgDiameter of the beam stirrup, dzThe effective height of the beam front section is h0Then, then
Figure BDA0002798414220000081
Calculating the compression zone height by equation (1):
Figure BDA0002798414220000082
wherein f iscdThe axial compressive strength of the concrete is shown, and x is the height of a compression zone;
judging whether the formula (2) is satisfied:
x≤ξbh0 (2)
wherein ξbThe height of the concrete compression zone is relative limit;
if the formula (2) is satisfied, the sectional area of the beam bottom longitudinal rib is obtained by the formula (3):
fcdbx=fsdAs (3)
wherein f issdDesign strength for the longitudinal ribs at the bottom of the beam, AsThe sectional area of the beam bottom longitudinal bar;
and (3) selecting and arranging the steel bars according to the sectional area of the obtained beam bottom longitudinal bars, and then judging whether the actual reinforcement ratio accords with the conditional formula (4) or not by utilizing the actual diameter of the steel bars and the reinforcement area.
Figure BDA0002798414220000091
Wherein f istdThe tensile strength of the concrete axle center.
If the actual reinforcement ratio does not accord with the conditional formula (4), the longitudinal tension steel bar is pressed
Figure BDA0002798414220000092
And (4) configuring.
If the formula (2) does not hold, the design is carried out by using the double-rib rectangular section instead.
A is calculated by formula (5), formula (6) and formula (7)s、As':
x=ξbh0 (5)
Figure BDA0002798414220000093
fcdbx+fsdAs'=fsdAs (7)
Wherein A iss' is the cross-sectional area of the bar in the compression zone, as' is the distance from the resultant point of the reinforcing steel bar in the pressed area to the pressed edge of the section;
according to the obtained As、As' selecting the diameters and the number of the tension bars and the compression bars respectively, and arranging the section bars.
2) The column section design steps are as follows:
setting the cross-sectional area of the column to be A and calculating the length to be l0The axial bearing capacity is designed to be N.
Calculation of A from equation (8)s':
Figure BDA0002798414220000101
Wherein,
Figure BDA0002798414220000102
the stability factor of the axial compression member can be determined according to0The values are obtained by looking up a table. f. ofcdThe axial compressive strength of the concrete; f. ofsd' is the compressive strength of the longitudinal steel bar; a. thes' is the total longitudinal bar cross-sectional area.
Finally, according to the obtained As' and construction requires the selection and placement of the rebar.
Referring to fig. 7, the decoration layer 4 is provided with an external hole 41, and the external hole 41 is disposed corresponding to the switch cassette and used for disposing a switch or a power socket.
Referring to fig. 8, the decoration layer 4 is mounted on the structure layer through the connection member 5; the connecting member 5 includes: one end of the steel sheet 51 is connected with the back of the C-shaped fixing sheet 52, and the other end of the steel sheet 51 is connected with one surface of the T-shaped fixing sheet 53; the T-shaped fixing piece 53 is provided with a threaded hole; the C-shaped fixing plate 52 is arranged in the circular pipeline 11, and the back of the C-shaped fixing plate 52 is attached to the circular pipeline 11; the T-shaped fixing piece 53 is fixed on the decoration layer 4 through bolts; the steel sheet 51 is installed between two layers of brickwork and is blocked in the horizontal channel through the stacking of the upper and lower layers of building blocks.
In the embodiment, two holes 14 in the Z direction are formed in the middle of the main block 1 and are used for filling heat-insulating materials, so that the recycled concrete composite self-heat-insulating block is formed; the main building block 1 is provided with a staggered air layer 15 at one side of the long side of the upper end surface and the lower end surface so as to improve the heat insulation and sound insulation performance.
In this embodiment, the main block 1, the sub block 2, and the end block 3 are all made of recycled concrete, and the ratio of the recycled concrete per cubic meter is: 164-205 kg/m water3Cement 410kg/m3321-384 kg/m of sand3300 to 511kg/m of crushed stone3161-214 kg/m of recycled fine aggregate3625-875 kg/m of recycled coarse aggregate375-128 kg/m of ceramsite3. The 28d compressive strength of the recycled concrete prepared by the mixture ratio reaches 35.5MPa, which is far higher than that of the recycled concrete prepared by other mixture ratios, and the thermal insulation performance is improved because the ceramsite is added into the raw materials.
In this embodiment, all parts of assembled wall body all can be at the prefabrication shaping of mill. When each part is installed, the lowest layer of building blocks are connected with the 6 foundation piles of the lower edge beam, then two transverse tie bars are placed for each three-layer building block building, and 18 layers are built in sequence.
In this embodiment, the main block 1 and the sub-block 2 function as: participating in the building of the whole wall body to form a structural layer; through the staggered building of different layers of building blocks, a first semicircular pipeline slot 12 and a hole 11 reserved on the building blocks can form a vertical channel for placing a vertical pipeline; horizontal semicircular pipe slots 13 reserved on the building blocks can form a horizontal channel for placing a horizontal pipeline by stacking the building blocks on the same layer in parallel; the switch concealed box grooves 21 reserved on the secondary building blocks 2 are stacked in parallel to form a socket and a switch slot, so that various problems caused by secondary construction in the traditional decoration are avoided.
The utility model discloses a design block structure forms vertical wall chase, horizontal pipe wire casing and switch cavity to connect the decorative layer through the connecting piece, not only make the assembled wall body dead weight alleviate, realized the pipeline embeds simultaneously, avoided the structural damage who causes the wall body secondary construction. The utility model discloses a mode of this kind of built-in water and electricity pipeline has shortened the time limit for a project, has practiced thrift the cost, has remain the possibility that the secondary was reformed transform.
Referring to fig. 9 to 14, the utility model relates to a construction method of an assembled self-insulation recycled concrete block wall, which comprises the following steps:
s1, preparing a recycled concrete self-insulation building block, wherein the self-insulation building block comprises a main building block 1, a secondary building block 2 and an end building block 3;
firstly, waste concrete is treated to obtain required recycled aggregate, and then the recycled concrete is prepared in a factory according to the following mixture ratio: 164-205 kg/m water3Cement 410kg/m3321-384 kg/m of sand3300 to 511kg/m of crushed stone3161-214 kg/m of recycled fine aggregate3625-875 kg/m of recycled coarse aggregate375-128 kg/m of ceramsite3The compressive strength of the finally obtained recycled concrete 28d is more than 30 MPa. The method comprises the steps of manufacturing a block mold with the size of 390mm multiplied by 240mm multiplied by 190mm, pouring recycled concrete to obtain a main block 1, a secondary block 2 and an end block 3, and finally filling foam concrete heat insulation materials in reserved holes 14 of the three types of blocks. The decorative laminate 4 and the connecting member 5 are also produced in advance.
A Z-direction circular pipeline 11 is arranged in the middle of the long side of the upper end face of the main building block 1, and Z-direction first semicircular pipeline slots 12 are respectively arranged at the two ends of the short side of the upper end face of the main building block 1; the long edge position of the upper end surface and the long edge position of the lower end surface of the main building block 1 are respectively provided with a second Y-direction semicircular pipeline groove 13;
x-direction switch concealed box grooves 21 are respectively arranged on the side surfaces of two ends of the main building block 1 to form secondary building blocks 2;
cutting the main building block 1 along a central line parallel to the short edge of the upper end face to form an end building block 3;
the first semicircular pipeline grooves 12 of the left and right adjacent main building blocks 1 or secondary building blocks 2 or end building blocks 3 are combined to form first circular pipeline grooves, the second semicircular pipeline grooves 13 of the upper and lower adjacent main building blocks 1 or secondary building blocks 2 or end building blocks 3 are combined to form second circular pipeline grooves, and the first circular pipeline grooves are communicated with the circular pipelines 11 on the upper and lower adjacent main building blocks 1 or secondary building blocks 2; the switch cassette grooves 21 on the two left and right adjacent secondary building blocks 2 are combined to form a switch cassette; the switch cassette is communicated with the first circular pipeline groove. The pipeline channel inside the structural layer can be formed by mutually piling the main building block 1, the secondary building block 2 and the end building block 3, and can be used for installing cables or water pipes.
S2, preparing reinforced masonry;
a. prefabricating the lower boundary beam 6 in advance; the tip of boundary beam 6 is beam column connected node down, the longitudinal reinforcement of pre-buried boundary column in this connected node, and this longitudinal reinforcement upper end stretches into roof beam 9.
b. And (5) setting mortar on the lower boundary beam 6 by using the three types of building blocks of the step S1. When in masonry, the C-shaped fixing piece 52 is placed into the second semicircular pipe chase and clamped by the horizontal semicircular pipe chase 13 of the upper and lower building blocks, and the T-shaped fixing piece 53 is exposed out of the masonry and is subsequently connected with the decorative laminate 4.
c. When the building block is paved, the first circular pipeline groove is communicated with the circular pipelines 11 on the upper and lower adjacent main building blocks 1 or secondary building blocks 2, and the switch concealed box grooves 21 on the left and right adjacent secondary building blocks 2 are combined to form a switch concealed box, so that the switch concealed box is communicated with the first circular pipeline groove;
arranging transverse tie bars of the layer on transverse ribs of a third layer of masonry after the third layer of masonry is paved; the arrangement of the tie steel bars adopts a double-bar form, the distance between two steel bars is 100mm, the distance between two steel bars is 70mm from the outer edge of the building block, the diameter of the building block is 8mm, and the length of the exposed part is 150 mm.
d. Placing a decorative layer 4 with the same size as the masonry body every masonry with six main building blocks high and four main building blocks wide, and fixing the decorative layer 4 by using three connecting pieces 5; the decorative laminate 4 is first connected to the connector 5 below and then the connector 5 is placed above the decorative laminate 4 flush with the block.
e. And paving layer by layer according to the steps, wherein the finally obtained block masonry has the size of 1560mm multiplied by 240mm multiplied by 3420mm wall length multiplied by wall thickness multiplied by wall height.
S3, pouring an assembly type wall body beam column system;
a. the pre-buried muscle of indulging on combining the boundary beam 6 down, the ligature stirrup forms left side post steel skeleton, right post steel skeleton respectively to make the tie reinforcing bar of arrangement of reinforcement brickwork expose the part and be located respectively within left side post steel skeleton, the right post steel skeleton, pre-buried first pipeline hole 71 on the post 7 on the left side, pre-buried second pipeline hole 81 on the post 8 on the right side, first pipeline hole 71, second pipeline hole 81 align with the circular wall chase of second on the arrangement of reinforcement brickwork respectively.
b. And finally binding to obtain the upper boundary beam 9 steel reinforcement framework. And (4) arranging templates outside the left side column steel reinforcement framework, the right side column steel reinforcement framework and the upper side beam steel reinforcement framework for supporting and pouring concrete, thereby obtaining the assembled wall body component.
Supplementing: when the type of the steel bar of the side column is selected, the No. 6 steel bar is selected as the stirrup, and the longitudinal bar is determined according to the earthquake fortification grade. The fortification grade is below 7 degrees, and the longitudinal bars are No. 8 steel bars; the fortification grade is more than 7 degrees, and the longitudinal bars are 12 # steel bars. The utility model discloses the No. 8 reinforcing bars of planning to adopt are as indulging the muscle.
And S4, hoisting and connecting the assembly wall body component.
a. The assembled wall components are transported to the job site ready for installation. During transportation, firstly, a U-shaped steel beam is placed at the top of the upper boundary beam of the assembled wall body, then the assembled wall body and the U-shaped steel beam are bound into a whole by using a steel packing belt, and finally, the assembled wall body is hoisted by hoisting the steel beam.
b. Horizontal connection: the first notch 72 is provided on the outer side of the left side column 7, the second notch 82 is provided on the outer side of the right side column 8, and when two assembled wall members are horizontally connected, the first notch 82 of the side column is fitted into the first notch 72.
c. Vertical connection: the bottom of the lower edge beam 6 is provided with a second notch 61, the top of the upper edge beam 9 is provided with a second convex opening 92, and when the two assembled wall body components are vertically connected, the second convex opening 92 of the edge beam and the second notch 61 are embedded.
To sum up, the utility model relates to an assembled self preservation temperature recycled concrete block wall and construction method thereof, from the structural design and the material optimization of building block, obtained one kind and collected energy-conserving useless, thermal-insulated and built-in pipeline in the building block masonry structure layer of an organic whole that keeps warm. The assembled self-heat-preservation recycled concrete block wall component is obtained by arranging the decorative layer and the beam column system on the outer side of the structural layer. The component solves the problems of accumulation of waste concrete, high energy consumption of a traditional wall body, pipeline confusion during decoration construction, secondary damage of the wall body and the like, has simple structure, reasonable design and good integrity, and improves the flexibility and the safety of building construction efficiency and later-stage decoration transformation.
The above contents are only for explaining the technical idea of the present invention, and the protection scope of the present invention cannot be limited thereby, and any modification made on the basis of the technical solution according to the technical idea of the present invention all fall within the protection scope of the claims of the present invention.

Claims (9)

1.一种装配式自保温再生混凝土砌块墙体,其特征在于,包括梁柱系统、结构层和装饰层(4),装饰层(4)与结构层的内侧面相贴合;梁柱系统设置在结构层的上方;梁柱系统包括上边梁(9)、下边梁(6)、左边柱(7)、右边柱(8);下边梁(6)的两端分别设置左边柱(7)和右边柱(8);结构层砌筑在下边梁(6)上,位于左边柱(7)和右边柱(8)之间;结构层的顶部设置上边梁(9)。1. A prefabricated self-insulation regenerated concrete block wall is characterized in that, comprising beam-column system, structural layer and decorative layer (4), and the decorative layer (4) is fitted with the inner side of the structural layer; beam-column system The beam-column system includes an upper side beam (9), a lower side beam (6), a left side column (7) and a right side column (8); both ends of the lower side beam (6) are respectively provided with left side columns (7) and the right column (8); the structural layer is built on the lower side beam (6), located between the left column (7) and the right column (8); the upper side beam (9) is arranged on the top of the structural layer. 2.根据权利要求1所述的装配式自保温再生混凝土砌块墙体,其特征在于,结构层为多层砌体,多层砌体之间错缝叠放,多层砌体包括若干层由主砌块(1)砌筑的墙体,一层由次砌块(2)砌筑的墙体,以及端砌块(3);端砌块(3)用于填补主砌块(1)、次砌块(2)堆叠形成的空缺。2. The prefabricated self-heat-insulating recycled concrete block wall according to claim 1, wherein the structural layer is a multi-layer masonry, the multi-layer masonry is staggered and stacked, and the multi-layer masonry comprises several layers The wall built by the main block (1), the wall built by the secondary block (2) on the first floor, and the end block (3); the end block (3) is used to fill the main block (1) ) and the vacancy formed by the stacking of secondary blocks (2). 3.根据权利要求2所述的装配式自保温再生混凝土砌块墙体,其特征在于,主砌块(1)上端面的长边中部位置设置有Z向的圆形管道(11),主砌块(1)上端面的短边两端位置分别设置有Z向的第一半圆形管线槽(12);主砌块(1)的上端面的长边位置、下端面的长边位置处分别设置有Y向的第二半圆形管线槽(13);在主砌块(1)的两端侧面上分别设置X向的开关暗盒槽(21)形成次砌块(2);将主砌块(1)沿与上端面短边平行的中心线切开形成端砌块(3)。3. The prefabricated self-heat-insulating recycled concrete block wall according to claim 2, characterized in that, a Z-direction circular pipe (11) is arranged in the middle position of the long side of the upper end face of the main block (1), and the main Z-direction first semicircular pipeline grooves (12) are respectively provided at both ends of the short side of the upper end face of the block (1); Y-direction second semi-circular pipeline grooves (13) are respectively arranged at the two ends of the main block (1); X-direction switch cassette grooves (21) are respectively arranged on both sides of the main block (1) to form secondary blocks (2); The main block (1) is cut along the center line parallel to the short side of the upper end face to form the end block (3). 4.根据权利要求3所述的装配式自保温再生混凝土砌块墙体,其特征在于,装饰层(4)通过连接件(5)安装在结构层上;连接件(5)包括钢片(51),钢片(51)的一端连接C形固定片(52)的背部,另一端连接在T形固定片(53)的一面上;T形固定片(53)上设置有螺纹孔;C形固定片(52)安装在圆形管道(11)中,C形固定片(52)的背部与圆形管道(11)相贴合;T形固定片(53)通过螺栓固定在装饰层(4)上;钢片(51)安装在两层砌体之间。4. The prefabricated self-heat-insulating recycled concrete block wall according to claim 3, wherein the decorative layer (4) is installed on the structural layer through a connector (5); the connector (5) comprises a steel sheet ( 51), one end of the steel sheet (51) is connected to the back of the C-shaped fixing sheet (52), and the other end is connected to one side of the T-shaped fixing sheet (53); the T-shaped fixing sheet (53) is provided with threaded holes; C The T-shaped fixing piece (52) is installed in the circular pipe (11), the back of the C-shaped fixing piece (52) is fitted with the circular pipe (11); the T-shaped fixing piece (53) is fixed on the decorative layer ( 4); the steel sheet (51) is installed between the two layers of masonry. 5.根据权利要求2所述的装配式自保温再生混凝土砌块墙体,其特征在于,左右相邻的主砌块(1)或次砌块(2)或端砌块(3)的第一半圆形管线槽(12)组合形成第一圆形管线槽,上下相邻的主砌块(1)或次砌块(2)或端砌块(3)的第二半圆形管线槽(13)组合形成第二圆形管线槽,第一圆形管线槽与上下相邻的主砌块(1)或次砌块(2)上的圆形管道(11)相通;左右相邻的两个次砌块(2)上的开关暗盒槽(21)组合形成开关暗盒;开关暗盒与第一圆形管线槽相通。5. The prefabricated self-heat-insulating recycled concrete block wall according to claim 2, wherein the first block (1) or the secondary block (2) or the end block (3) adjacent to the left and right The semicircular pipeline grooves (12) are combined to form a first circular pipeline groove, and the second semicircular pipeline grooves of the upper and lower adjacent main blocks (1) or secondary blocks (2) or end blocks (3) (13) Combining to form a second circular pipeline groove, the first circular pipeline groove is communicated with the circular pipeline (11) on the main block (1) or the secondary block (2) adjacent up and down; The switch cassette grooves (21) on the two secondary blocks (2) are combined to form a switch cassette; the switch cassette communicates with the first circular pipeline groove. 6.根据权利要求5所述的装配式自保温再生混凝土砌块墙体,其特征在于,装饰层(4)上开设有外置孔(41),外置孔(41)与开关暗盒相对应设置,用于布置开关或电源插座。6. The prefabricated self-insulating recycled concrete block wall according to claim 5, wherein the decorative layer (4) is provided with an external hole (41), and the external hole (41) corresponds to the switch cassette Settings for laying out switches or power sockets. 7.根据权利要求2所述的装配式自保温再生混凝土砌块墙体,其特征在于,主砌块(1)在上下端面长边一侧开设有错位的空气层(15)。7. The prefabricated self-insulating recycled concrete block wall according to claim 2, wherein the main block (1) is provided with a dislocated air layer (15) on the long side of the upper and lower end faces. 8.根据权利要求2所述的装配式自保温再生混凝土砌块墙体,其特征在于,主砌块(1)的中部开设有两个Z向的孔洞(14),用于填充泡沫混凝土等保温材料。8. The prefabricated self-insulating recycled concrete block wall according to claim 2, wherein two Z-direction holes (14) are opened in the middle of the main block (1) for filling foamed concrete etc. Insulation Materials. 9.根据权利要求1所述的装配式自保温再生混凝土砌块墙体,其特征在于,左边柱(7)和右边柱(8)的外侧分别设置有第一凹口(72)和第一凸口(82);上边梁(9)的顶部设置有第二凸口(91),下边梁(6)的底部设置有第二凹口(61)。9. The prefabricated self-heat-insulating recycled concrete block wall according to claim 1, characterized in that, the outer sides of the left column (7) and the right column (8) are respectively provided with a first notch (72) and a first notch (72) A convex opening (82); a second convex opening (91) is provided at the top of the upper side beam (9), and a second recess (61) is provided at the bottom of the lower side beam (6).
CN202022761270.8U 2020-11-25 2020-11-25 A prefabricated self-insulating recycled concrete block wall Expired - Fee Related CN214329427U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112392172A (en) * 2020-11-25 2021-02-23 中国建筑股份有限公司 Assembled self-heat-preservation recycled concrete block wall and construction method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112392172A (en) * 2020-11-25 2021-02-23 中国建筑股份有限公司 Assembled self-heat-preservation recycled concrete block wall and construction method thereof
CN112392172B (en) * 2020-11-25 2025-01-07 中国建筑股份有限公司 Assembled self-insulating recycled concrete block wall and construction method thereof

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