CN214296625U - Flexible film packaging production line - Google Patents
Flexible film packaging production line Download PDFInfo
- Publication number
- CN214296625U CN214296625U CN202023179229.6U CN202023179229U CN214296625U CN 214296625 U CN214296625 U CN 214296625U CN 202023179229 U CN202023179229 U CN 202023179229U CN 214296625 U CN214296625 U CN 214296625U
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- plate
- top surface
- production line
- support plate
- flat belt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims description 28
- 241000252254 Catostomidae Species 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000741 silica gel Substances 0.000 claims description 11
- 229910002027 silica gel Inorganic materials 0.000 claims description 11
- 230000001808 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 210000001503 Joints Anatomy 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 3
- 239000002313 adhesive film Substances 0.000 description 14
- 239000012528 membrane Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
Abstract
The utility model discloses a flexible pad pasting packaging production line, horizontal locating piece (16) that inherently is located the transfer passage right side on the top surface of backup pad (14), vertical locating piece (17) and location cylinder (18), horizontal locating piece (16) set up in the rear of rear side gib block (15), the effect of location cylinder (18) piston rod is served and has been set firmly the L board, opposition setting around horizontal board (19) and the horizontal locating piece (16) of L board, and the medial surface parallel and level of horizontal board (19) and front side gib block (15), vertical board (20) of L board set up between gib block (15) and location cylinder (18), it pushes away material cylinder (21) to set firmly on the top surface of rear side gib block (15), the effect end that pushes away material cylinder (21) piston rod is equipped with push pedal (22) admittedly. The utility model has the advantages that: compact structure, improvement product production efficiency, reduction pad pasting cost, improvement pad pasting quality, degree of automation is high.
Description
Technical Field
The utility model relates to a technical field of rubberizing membrane on metal box body, especially a flexible pad pasting packaging production line.
Background
The existing film sticking mode mainly adopts manual film sticking, the film sticking process comprises the steps of firstly, enabling the surface of a metal box body to be stuck to be upward and placing the metal box body on a workbench, then, enabling workers to stick the bonding surface of the film to the top surface of the metal box body, then, pressing the film downwards to completely stick the film to the top surface of the metal box body, removing the product after film sticking, and repeating the operation, so that a plurality of products can be continuously produced. Although the manual film pasting method can paste the adhesive film on the metal box body, the following defects still exist: 1. during film pasting, a plurality of workers are required to surround the workbench for film pasting, the number of the workers is increased, and the film pasting cost is increased. 2. When the film is pasted manually, the accurate pasting of the adhesive film on the correct position of the metal box body is difficult to ensure, so that the produced products are inconsistent, and the film pasting quality is reduced. 3. The delay time is long when one product is produced, thereby reducing the production efficiency of the product. Therefore, a flexible film packaging production line which can improve the production efficiency of products, reduce the film cost and improve the film quality is needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a compact structure, improve product production efficiency, reduce the pad pasting cost, improve the pad pasting quality, flexible pad pasting packaging production line that degree of automation is high.
The purpose of the utility model is realized through the following technical scheme: a flexible film packaging production line comprises a workbench, wherein a film stripping mechanism, a CCD (charge coupled device) lens, a flat belt conveying device and a four-axis robot are sequentially arranged on the top surface of the workbench from front to back, the film stripping mechanism comprises a support plate fixedly arranged on the workbench, an unwinding cylinder and a guide rod are rotatably arranged on the front end surface of the support plate, a plurality of circles of release films are wound on the unwinding cylinder, a plurality of films arranged at intervals are bonded on the top surface of each circle of release film, the guide rod is arranged on the right side of the unwinding cylinder, a guide plate and a support plate which are positioned on the right side of the guide rod are fixedly arranged on the front end surface of the support plate, the guide plate and the support plate are both arranged above the guide rod, a silica gel pad is bonded on the top surface of the support plate, a gap is arranged between the silica gel pad and the guide plate, the width of the gap is equal to the thickness of the release film, and a support plate is fixedly arranged on the left side of a frame of the flat belt conveying device, the top surface of the supporting plate is flush with the flat belt of the flat belt conveying device, two guide strips parallel to the flat belt are fixedly arranged on the top surface of the supporting plate, the inner side surfaces of the two guide strips and the top surface of the supporting plate enclose a conveying channel, the conveying channel is arranged on the front side of the flat belt, a transverse positioning block, a longitudinal positioning block and a positioning cylinder which are positioned on the right side of the conveying channel are fixedly arranged on the top surface of the supporting plate, the transverse positioning block is arranged behind a rear guide strip, an L plate is fixedly arranged on the action end of a piston rod of a positioning cylinder, the transverse plate of the L plate and the transverse positioning block are oppositely arranged in the front-back direction and are flush with the inner side surfaces of the front guide strip, a longitudinal plate of the L plate is arranged between the guide strips and the positioning cylinder, a material pushing cylinder is fixedly arranged on the top surface of the rear guide strip, a push plate is fixedly arranged on the action end of a piston rod of the material pushing cylinder, the longitudinal positioning block is arranged on the right side of the transverse plate and is oppositely arranged with the right end opening of the conveying channel, the horizontal distance between the left end surface of the longitudinal positioning block and the right end port of the conveying channel is equal to the length of the metal box body; the four-axis robot is characterized in that a sucker is fixedly arranged on an output shaft of the four-axis robot, a connector communicated with an inner cavity of the sucker is arranged on the sucker, and a plurality of small holes are formed in the bottom surface of the sucker.
The positioning cylinder is longitudinally arranged.
The material pushing cylinder is horizontally arranged.
A through groove is formed in the top surface of the right end portion of the rear guide strip, the push plate is arranged in the through groove, and the bottom surface of the push plate is in contact with the bottom surface of the supporting plate.
The flat belt conveying device comprises a rack, a flat belt, a driving roller and a driven roller, wherein the rack is fixedly arranged on the top surface of the workbench, the driven roller and the driving roller are respectively and rotatably arranged at the left end and the right end of the rack, the flat belt is arranged between the driving roller and the driven roller, a motor is fixedly arranged on the rack, and an output shaft of the motor is connected with one end of the driving roller through a coupling.
The four-axis robot is a SCARA robot.
The joint is connected with the working port of the vacuum pump through a hose.
The production line further comprises a spiral vibration disc, the spiral vibration disc is arranged on the left side of the workbench, and a discharge port of a spiral track of the spiral vibration disc is in butt joint with a left port of the conveying channel.
The production line further comprises a controller, wherein an output interface of the controller is electrically connected with an input interface of the four-axis robot, and an output interface of the CCD lens is electrically connected with an input interface of the controller.
The utility model has the advantages of it is following: the utility model discloses compact structure, improvement product production efficiency, reduction pad pasting cost, improvement pad pasting quality, degree of automation height.
Drawings
FIG. 1 is a schematic structural view of a metal case;
FIG. 2 is a schematic view of the adhesion between a release film and an adhesive film;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is an enlarged view of a portion I of FIG. 1;
FIG. 5 is an enlarged partial view of section II of FIG. 1;
FIG. 6 is an enlarged partial view of section III of FIG. 1;
FIG. 7 is a bottom view of the suction cup;
FIG. 8 is a schematic view of the construction of a flat belt conveyor;
in the figure, 1-workbench, 2-adhesive film stripping mechanism, 3-CCD lens, 4-flat belt conveying device, 5-four-axis robot, 6-support plate, 7-unwinding roller, 8-guide bar, 9-release film, 10-adhesive film, 11-guide plate, 12-silica gel pad, 13-gap, 14-support plate, 15-guide strip, 16-transverse positioning block, 17-longitudinal positioning block, 18-positioning cylinder, 19-transverse plate, 20-longitudinal plate, 21-pushing cylinder, 22-push plate, 23-suction cup, 24-joint, 25-small hole, 26-frame, 27-flat belt, 28-driven roller, 29-spiral vibration disc, 30-spiral track, 31-metal box body, 32-metal can a.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 2 to 8, a flexible film packaging production line comprises a workbench 1, a film peeling mechanism 2, a CCD lens 3, a flat belt conveyor 4 and a four-axis robot 5 are sequentially arranged on the top surface of the workbench 1 from front to back, the four-axis robot 5 is an SCARA robot, the film peeling mechanism 2 comprises a support plate 6 fixedly arranged on the workbench 1, an unwinding cylinder 7 and a guide bar 8 are rotatably arranged on the front end surface of the support plate 6, a plurality of circles of release films 9 are wound on the unwinding cylinder 7, a plurality of films 10 arranged at intervals are adhered on the top surface of each circle of release film 9, the guide bar 8 is arranged on the right side of the unwinding cylinder 7, a guide plate 11 and a support plate positioned on the right side of the guide bar 8 are fixedly arranged on the front end surface of the support plate 6, the guide plate 11 and the support plate are both arranged above the guide bar 8, a silica gel pad 12 is adhered on the top surface of the support plate, a gap 13 is arranged between the silica pad 12 and the guide plate 11, the width of the gap 13 is equal to the thickness of the release film 9, a support plate 14 is fixedly arranged on the left side of a frame 26 of the flat belt conveying device 4, the top surface of the support plate 14 is flush with a flat belt 27 of the flat belt conveying device 4, two guide strips 15 parallel to the flat belt 27 are fixedly arranged on the top surface of the support plate 14, the inner side surfaces of the two guide strips 15 and the top surface of the support plate 14 enclose a conveying channel, the conveying channel is arranged on the front side of the flat belt 27, a transverse positioning block 16, a longitudinal positioning block 17 and a positioning cylinder 18 which are fixedly arranged on the top surface of the support plate 14 and positioned on the right side of the conveying channel are fixed, the positioning cylinder 18 is longitudinally arranged, the transverse positioning block 16 is arranged behind the rear guide strip 15, an L plate is fixedly arranged on the action end of a piston rod of the positioning cylinder 18, a transverse plate 19 of the L plate and the transverse positioning block 16 are oppositely arranged front and back, and the transverse plate 19 is flush with the inner side surface of the front guide strip 15, a longitudinal plate 20 of the L plate is arranged between the guide strip 15 and the positioning cylinder 18, a material pushing cylinder 21 is fixedly arranged on the top surface of the rear guide strip 15, the material pushing cylinder 21 is horizontally arranged, a push plate 22 is fixedly arranged at the action end of a piston rod of the material pushing cylinder 21, a longitudinal positioning block 17 is arranged on the right side of the transverse plate 19 and is arranged opposite to the right end opening of the conveying channel, and the horizontal distance between the left end surface of the longitudinal positioning block 17 and the right end opening of the conveying channel is equal to the length of the metal box body 31; the output shaft of the four-axis robot 5 is fixedly provided with a sucker 23, the sucker 23 is provided with a connector 24 communicated with the inner cavity of the sucker 23, the connector 24 is connected with the working port of the vacuum pump through a hose, and the bottom surface of the sucker 23 is provided with a plurality of small holes 25.
A through groove is opened on the top surface of the right end portion of the rear guide bar 15, the push plate 22 is disposed in the through groove, and the bottom surface of the push plate 22 contacts with the bottom surface of the support plate 14. The flat belt conveying device 4 comprises a rack 26, a flat belt 27, a driving roller and a driven roller 28, wherein the rack 26 is fixedly arranged on the top surface of the workbench 1, the driven roller 28 and the driving roller are respectively and rotatably arranged at the left end and the right end of the rack 26, the flat belt 27 is arranged between the driving roller and the driven roller 28, a motor is fixedly arranged on the rack 26, and an output shaft of the motor is connected with one end of the driving roller through a coupling.
The production line also comprises a spiral vibration disc 29, wherein the spiral vibration disc 29 is arranged on the left side of the workbench 1, and a discharge hole of a spiral track 30 of the spiral vibration disc 29 is butted with a left port of the conveying channel. The production line further comprises a controller, wherein an output interface of the controller is electrically connected with an input interface of the four-axis robot 5, and an output interface of the CCD lens 3 is electrically connected with an input interface of the controller.
The working process of the utility model is as follows:
s1, turning on a motor, driving a driving roller to rotate by the motor, and driving the flat belt 27 to rotate clockwise;
s2, a worker bypasses the head end of the release film 9 around the guide rod 8, the top surface of the guide plate 11 finally penetrates through the gap, the worker pulls the head end of the release film 9 downwards for a certain distance, the adhesive film 10 positioned on the head end of the release film 9 is peeled off from the top surface of the silica gel pad 12, and the adhesive surface of the adhesive film 10 cannot be adhered to the silica gel pad 12 because the silica gel pad 12 is made of silica gel materials;
s2, a worker puts a batch of metal box bodies 31 to be filmed into the plate body of the spiral vibration plate 29, under the vibration of the spiral vibration plate 29, the metal box bodies 31 move along the spiral track 30, and the metal box bodies 31 enter the conveying channel through the discharge hole of the spiral track 30;
s3, positioning the foremost metal box body, when the foremost metal box body A32 is limited by the longitudinal positioning block 17, a worker operates the positioning cylinder 18 to enable the piston rod to move backwards, the piston rod drives the transverse plate 19 to move backwards, the transverse plate 19 drives the longitudinal plate 20 to move backwards, and as the horizontal distance between the left end surface of the longitudinal positioning block 17 and the right end port of the conveying channel is equal to the length of the metal box body 31, the longitudinal plate 20 intercepts the metal box body 31 in the conveying channel, and meanwhile, the transverse plate 19 pushes the metal box body A32 to the front end surface of the transverse positioning block 16, so that the positioning of the metal box body A32 is realized;
s4, the four-axis robot 5 is controlled to act by the film pasting of the metal box body A, the bottom surface of the sucking disc 23 is made to contact with the top surface of the adhesive film 10 on the silica gel pad 12, then the controller controls the vacuum pump to start, the vacuum pump vacuumizes the inner cavity of the sucking disc 23 and the small hole 25, and the adhesive film 10 is adsorbed on the sucking disc 23 under negative pressure; the four-axis robot 5 is controlled to move the adsorbed adhesive film 10 to the top surface of the CCD lens 3, the CCD lens 3 identifies the position of the adhesive film 10, the CCD lens 3 converts an image signal into an electric signal and transmits the electric signal to the controller, after the controller receives the electric signal, the four-axis robot 5 is controlled to adjust the position of the adhesive film 10, after the adhesive film is adjusted, the controller controls the four-axis robot 5 to paste the bonding surface of the adhesive film 10 on the top surface of the metal box A32, after the bonding, the controller controls the vacuum pump to be closed, and finally the controller controls the four-axis robot to reset, so that the film pasting of the metal box A is realized, and the processing of a first product is realized;
s5, conveying a first product, namely operating the material pushing cylinder 21 to enable the piston rod of the material pushing cylinder to move rightwards, driving the push plate 22 to move rightwards by the piston rod, pushing the product rightwards by the push plate 22, and after the product is pushed to the upper side belt of the flat belt 27, moving rightwards along with the upper side belt of the flat belt 27, so that conveying of the first product is achieved;
s6, the piston rods of the pushing cylinder 21 and the positioning cylinder 18 are operated to reset simultaneously, the positioning cylinder 18 drives the transverse plate 19 and the longitudinal plate 20 to reset, the metal box bodies to be film-pasted, which are intercepted on the left side of the longitudinal plate 20, continue to move rightwards, the operations of S2-S5 are repeated, a second product can be processed, the circular operation is carried out, films can be quickly pasted on the metal box bodies, manual film pasting is replaced, the number of workers is reduced, the production cost is saved, the film pasting time of a single metal box body is shortened compared with a manual film pasting mode, and the film pasting efficiency is greatly improved. In addition, before the pad pasting, the position of every glued membrane all is adjusted by four-axis robot 5 to guaranteed that the position of glued membrane is unanimous all the time on each product behind the glued membrane, thereby very big improvement the pad pasting quality.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a flexible pad pasting packaging production line which characterized in that: the device comprises a workbench (1), wherein a glue film stripping mechanism (2), a CCD (charge coupled device) lens (3), a flat belt conveying device (4) and a four-axis robot (5) are sequentially arranged on the top surface of the workbench (1) from front to back, the glue film stripping mechanism (2) comprises a support plate (6) fixedly arranged on the workbench (1), a release drum (7) and a guide rod (8) are rotatably arranged on the front end surface of the support plate (6), a plurality of circles of release films (9) are wound on the release drum (7), a plurality of glue films (10) arranged at intervals are adhered on the top surface of each circle of release film (9), the guide rod (8) is arranged on the right side of the release drum (7), a guide plate (11) and a support plate which are positioned on the right side of the guide rod (8) are fixedly arranged on the front end surface of the support plate (6), the guide plate (11) and the support plate are both arranged above the guide rod (8), and a silica gel pad (12) is arranged on the top surface of the support plate, a gap (13) is arranged between the silica gel pad (12) and the guide plate (11), the width of the gap (13) is equal to the thickness of the release film (9), a support plate (14) is fixedly arranged on the left side of a rack (26) of the flat belt conveying device (4), the top surface of the support plate (14) is flush with the flat belt (27) of the flat belt conveying device (4), two guide strips (15) parallel to the flat belt (27) are fixedly arranged on the top surface of the support plate (14), a conveying channel is enclosed by the inner side surfaces of the two guide strips (15) and the top surface of the support plate (14), the conveying channel is arranged on the front side of the flat belt (27), a transverse positioning block (16), a longitudinal positioning block (17) and a positioning cylinder (18) which are fixedly arranged on the right side of the conveying channel are arranged on the top surface of the support plate (14), the transverse positioning block (16) is arranged behind the rear guide strip (15), an L plate is fixedly arranged on the action end of a piston rod of the positioning cylinder (18), a transverse plate (19) and a transverse positioning block (16) of the L plate are arranged in a front-back opposite mode, the transverse plate (19) is flush with the inner side face of the front side guide strip (15), a longitudinal plate (20) of the L plate is arranged between the guide strip (15) and the positioning cylinder (18), a material pushing cylinder (21) is fixedly arranged on the top surface of the rear side guide strip (15), a push plate (22) is fixedly arranged at the action end of a piston rod of the material pushing cylinder (21), a longitudinal positioning block (17) is arranged on the right side of the transverse plate (19) and is arranged opposite to the right end opening of the conveying channel, and the horizontal distance between the left end face of the longitudinal positioning block (17) and the right end opening of the conveying channel is equal to the length of the metal box body (31); a sucker (23) is fixedly arranged on an output shaft of the four-axis robot (5), a connector (24) communicated with an inner cavity of the sucker (23) is arranged on the sucker (23), and a plurality of small holes (25) are formed in the bottom surface of the sucker (23).
2. The flexible film packaging production line as claimed in claim 1, wherein: the positioning cylinder (18) is arranged longitudinally.
3. The flexible film packaging production line as claimed in claim 1, wherein: the material pushing cylinder (21) is horizontally arranged.
4. The flexible film packaging production line as claimed in claim 1, wherein: a through groove is formed in the top surface of the right end of the rear guide strip (15), the push plate (22) is arranged in the through groove, and the bottom surface of the push plate (22) is in contact with the bottom surface of the support plate (14).
5. The flexible film packaging production line as claimed in claim 1, wherein: the flat belt conveying device (4) comprises a rack (26), a flat belt (27), a driving roller and a driven roller (28), wherein the rack (26) is fixedly arranged on the top surface of the workbench (1), the driven roller (28) and the driving roller are respectively and rotatably arranged at the left end and the right end of the rack (26), the flat belt (27) is arranged between the driving roller and the driven roller (28), a motor is fixedly arranged on the rack (26), and an output shaft of the motor is connected with one end of the driving roller through a coupling.
6. The flexible film packaging production line as claimed in claim 1, wherein: the four-axis robot (5) is an SCARA robot.
7. The flexible film packaging production line as claimed in claim 1, wherein: the joint (24) is connected with a working port of the vacuum pump through a hose.
8. The flexible film packaging production line as claimed in claim 1, wherein: the production line further comprises a spiral vibration disc (29), the spiral vibration disc (29) is arranged on the left side of the workbench (1), and a discharge hole of a spiral track (30) of the spiral vibration disc (29) is in butt joint with a left port of the conveying channel.
9. The flexible film packaging production line as claimed in claim 1, wherein: the production line further comprises a controller, wherein an output interface of the controller is electrically connected with an input interface of the four-axis robot (5), and an output interface of the CCD lens (3) is electrically connected with an input interface of the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023179229.6U CN214296625U (en) | 2020-12-25 | 2020-12-25 | Flexible film packaging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023179229.6U CN214296625U (en) | 2020-12-25 | 2020-12-25 | Flexible film packaging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214296625U true CN214296625U (en) | 2021-09-28 |
Family
ID=77861911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023179229.6U Active CN214296625U (en) | 2020-12-25 | 2020-12-25 | Flexible film packaging production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214296625U (en) |
-
2020
- 2020-12-25 CN CN202023179229.6U patent/CN214296625U/en active Active
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