CN214292522U - Tap polishing device - Google Patents
Tap polishing device Download PDFInfo
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- CN214292522U CN214292522U CN202023221488.0U CN202023221488U CN214292522U CN 214292522 U CN214292522 U CN 214292522U CN 202023221488 U CN202023221488 U CN 202023221488U CN 214292522 U CN214292522 U CN 214292522U
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- tap
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- 238000005498 polishing Methods 0.000 title claims abstract description 128
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000005192 partition Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 7
- 238000013519 translation Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model relates to a tap polishing processingequipment, the on-line screen storage device comprises a base, it is connected with the workstation to rotate on the base, the workstation is connected with rotary driving mechanism, install at least three dress card mechanism that is used for clamping tap on the workstation, dress card mechanism can drive tap on it and carry out 360 rotations, still install two polishing mechanism on the base, two polishing mechanism are used for carrying out the polishing in advance and secondary polishing processing to tap respectively. The utility model discloses a six spatial degrees of freedom that the robot itself has in the conventional art divide into work platform's x, y translation degree of freedom, the z translation degree of freedom of burnishing machine and the rotational degree of freedom of dress card mechanism, the robot arm that has reduced the clamping robot subtracts, shortens the unsettled length of arm, has increased the rigidity and the stability of burnishing device complete machine, has improved the machining precision greatly, can improve production efficiency greatly when guaranteeing product processingquality.
Description
Technical Field
The utility model relates to a tap polishing technical field especially relates to a be used for tap polishing processingequipment.
Background
The contour of the faucet is generally a complex surface consisting of a plurality of free-form surfaces, and the surface has high requirements on smoothness. Most faucets are irregular in shape and polishing is now used to achieve a better surface finish. The conventional polishing modes comprise manual polishing and automatic polishing, wherein the manual polishing is to manually grip a faucet blank piece, move the faucet blank piece on a polishing wheel back and forth, and repeatedly change directions according to the shape and the direction of the faucet until the faucet blank piece is polished smoothly; the automatic grinding is a mode that a robot arm automatically grabs a workpiece, moves according to a programmed program according to a certain track, and repeatedly grinds on a polishing cloth wheel to obtain a smooth surface.
The manual polishing has high technical requirements on workers, low efficiency, high manual labor intensity, severe environment, uneven quality of polished products and even easy waste; the manual processing has low efficiency, the stability and consistency of the processing are difficult to ensure, and metal dust formed by grinding and polishing has great harm to human bodies and seriously influences the health of operators; it is therefore highly desirable to use other more advanced methods instead of hand sanding.
The automatic polishing machine has the advantages of being high in automatic polishing efficiency, uniform in product polishing appearance, capable of reducing labor intensity of workers, capable of avoiding waste products caused by human factors and the like, and is the mainstream trend of the existing market. Automatic polishing robot in the existing market all comprises many joints, and the arm is all very long generally, and many joints can cause that accumulative error is big, inertia is big, load, orbit interpolation are difficult, cause whole rigidity not enough at last. Can also handle to light in weight's tap reluctantly, it is serious to cause the arm shake slightly important, seriously influences the appearance quality of polishing.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just not enough to prior art exists provides a machining precision height, and the rigidity is strong, and tap polishing processingequipment that job stabilization nature is high.
In order to solve the above problems, the utility model adopts the following technical proposal:
the utility model provides a tap polishing processingequipment, includes the base, it is connected with the workstation to rotate on the base, the workstation is connected with rotary driving mechanism, install at least three dress card mechanism that is used for clamping tap on the workstation, dress card mechanism can drive tap on it and carry out 360 rotations, still install two polishing mechanism on the base, two polishing mechanism are used for polishing in advance and secondary polishing processing tap respectively.
Preferably, at least three partition plates are installed on the working surface of the workbench, the partition plates are distributed in a circular ring shape relative to the central line of the workbench, extend outwards from the central position of the workbench, and are matched with each other to form a plurality of processing partitions including a feeding and discharging partition, a pre-polishing partition and a secondary polishing partition on the workbench.
Preferably, the cross section of the workbench is of a quasi-circular structure formed by connecting a plurality of circular arcs and a plurality of straight lines, and the partition plate is positioned between two adjacent straight lines of the workbench.
Preferably, dress card mechanism is including dress card box, rotating electrical machines, a plurality of output pivot and joint, dress card box is installed on the workstation, the output pivot by the rotating electrical machines drive rotates, connects through gear drive between two adjacent output pivots, and the rotation direction is the same for dress card tap's joint is installed in the output pivot.
Preferably, the output rotating shaft comprises a fixing portion and a clamping portion, the fixing portion and the clamping portion are of plate-shaped structures, an inclination angle is formed between the fixing portion and the clamping portion, the fixing portion is rotatably connected to the clamping box body, and a joint for clamping the water faucet is mounted on one side, away from the fixing portion, of the clamping.
Preferably, the first polishing mechanism comprises a first fixed frame, a first longitudinal moving frame is installed on the first fixed frame, the first longitudinal moving frame is driven by a first Y-axis driving mechanism to move along the width direction of the first fixed frame, a first lifting frame is installed on the first longitudinal moving frame, the first lifting frame is driven by a first Z-axis driving mechanism to move in the height direction, a first transverse moving frame is installed on the first lifting frame, the first transverse moving frame is driven by a first X-axis driving mechanism to horizontally swing along the length direction of the first longitudinal moving frame, and a first polishing machine is installed on the first transverse moving frame.
Preferably, the second polishing mechanism includes a second fixed frame on which a second longitudinally moving frame is mounted, the second longitudinal moving frame is driven by a second Y-axis driving mechanism to move along the width direction of the second fixed frame, a second transverse moving frame is arranged on the second longitudinal moving frame, the second transverse moving frame is driven by a second X-axis driving mechanism to horizontally swing along the length direction of the second longitudinal moving frame, a second lifting frame is arranged on the second transverse moving frame and is driven by a second Z-axis driving mechanism to move in the height direction, a rotating shaft is arranged on the second lifting frame, the axis of the rotating shaft extends along the length direction of the second fixed frame, the rotating shaft is driven to rotate by a swing motor, and a second polishing machine is fixedly connected to the outer wall of the rotating shaft.
Preferably, the first polishing machine has a first polishing roller for polishing the water tap, the second polishing machine has a second polishing roller for polishing the water tap, and the thickness of the second polishing roller is smaller than that of the first polishing roller in a flat state of the second polishing machine.
Compared with the prior art, the utility model discloses an implement the effect as follows:
the utility model discloses a six spatial degrees of freedom that the robot itself has in the conventional art divide into work platform's x, y translation degree of freedom, the z translation degree of freedom of burnishing machine and the rotational degree of freedom of dress card mechanism, the robot arm that has reduced the clamping robot subtracts, shortens the unsettled length of arm, has increased the rigidity and the stability of burnishing device complete machine, has improved the machining precision greatly, can improve production efficiency greatly when guaranteeing product processingquality.
Drawings
Fig. 1 is a schematic view of the overall structure of the faucet polishing device in this embodiment.
Fig. 2 is a schematic structural view of a workbench of the faucet polishing processing device in the embodiment.
Fig. 3 is a schematic structural diagram of a clamping mechanism of the faucet polishing processing device in the embodiment.
Fig. 4 is a schematic structural diagram of a first polishing mechanism of the faucet polishing processing device in the embodiment.
Fig. 5 is a schematic structural view of a second polishing mechanism of the faucet polishing processing device in the present embodiment.
The reference numbers are as follows:
1. a base; 2. a work table; 21. a partition plate; 3. a card installing mechanism; 31. clamping the box body; 32. a rotating electric machine; 33. an output shaft; 34. a joint; 4. a first polishing mechanism; 41. a first fixed frame; 42. a first longitudinally moving frame; 43. a first lifting frame; 44. a first laterally moving frame; 45. a first polishing machine; 5. a second polishing mechanism; 52. a second fixed frame; 52. a second longitudinally moving frame; 53. a second lifting frame; 54. a second traverse frame; 55. a rotating shaft; 56. and a second polishing machine.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, the utility model provides a tap polishing processingequipment, including base 1, it is connected with workstation 2 to rotate on the base 1, workstation 2 is connected with rotary driving mechanism, install at least three dress card mechanism 3 that is used for clamping tap on the workstation 2, dress card mechanism 3 can drive tap on it and carry out 360 rotations, still install two polishing mechanism on the base 1, first polishing mechanism 4 and second polishing mechanism 5 promptly, two polishing mechanism are used for carrying out the polishing in advance and the processing of secondary polishing to tap respectively.
Referring to fig. 2, the worktable 2 is shaped like a disc, and the center thereof is in transmission connection with an output shaft of a rotary driving mechanism, and is driven by the rotary driving mechanism to rotate. At least three partition plates 21 are arranged on the working surface of the workbench 2, the partition plates 21 are distributed in a circular ring shape relative to the central line of the workbench 2, extend outwards from the central position of the workbench 2, and are matched with each other to form a plurality of processing subareas on the workbench 2. In the present embodiment, three partition plates 21 are mounted on the table 2, and the three partition plates 21 cooperate with each other to form three machining divisions on the table 2. For convenience of description, the three processing subareas are respectively defined as a feeding and discharging subarea, a pre-polishing subarea and a secondary polishing subarea, the clamping mechanism 3 is arranged in each of the three processing subareas, feeding or discharging of the water faucet is carried out in the feeding and discharging subareas, pre-polishing of the water faucet is carried out in the pre-polishing subarea, and secondary polishing is carried out in the secondary polishing subarea.
In some embodiments, the cross section of the worktable 2 is a quasi-circular structure formed by connecting a plurality of circular arcs and a plurality of straight lines, and the partition plate 21 is located between two adjacent straight lines of the worktable 2. So design for workstation 2 has formed the operating space of similar breach, makes things convenient for the staff to carry out tap's material loading or unloading in the processing subregion.
The dress in this embodiment is rotated on the dress card box 31 and is connected with eight output pivot 33, can drive output pivot 33 through rotating electrical machines 32 and drive and connect 34 and rotate according to the same direction of rotation, connects 34 and rotate the rotation that drives tap on it in-process to realize 360 rotations of tap, the burnishing device of being convenient for carries out the all-round polishing processing at no dead angle to tap. The output rotating shaft 33 in this embodiment includes a fixing portion and a clamping portion at a certain angle, so that the shape of the output rotating shaft 33 is matched with that of the faucet, and the polishing device can polish the faucet quickly.
The first polishing mechanism 4 includes a first fixed frame 41, a first longitudinally moving frame 42 is mounted on the first fixed frame 41, the first longitudinally moving frame 42 is moved in the width direction of the first fixed frame 41 by the first Y-axis drive mechanism, the first longitudinal moving frame 42 is mounted with a first elevating frame 43, the first elevating frame 43 is driven by a first Z-axis driving mechanism to move in the height direction, the first lifting frame 43 is provided with a first transverse moving frame 44, the first transverse moving frame 44 is driven by a first X-axis driving mechanism to horizontally swing along the length direction of the first longitudinal moving frame 42, the first traverse frame 44 is mounted with a first polishing machine having a first polishing roller for polishing a tap, the axis of the first polishing roller extending along the length of the first longitudinal moving frame 42.
In a use state, all water taps are installed on a connector 34 of the clamping mechanism 3 before machining, the rotary motor 32 drives the workbench 2 to rotate, so that the water taps in the original feeding and discharging subareas move into the pre-polishing subareas, the first polishing rollers are driven by all driving mechanisms of the first polishing mechanism 4 to move in the X-axis direction, the Y-axis direction and the Z-axis direction, and under the condition of movement of the first polishing rollers, the first polishing rollers act on the water taps in the pre-polishing subareas to realize polishing machining of the water taps; in the polishing process, the clamping mechanism 3 drives the faucet to rotate, so that the faucet can be machined in multiple degrees of freedom.
The second polishing mechanism 5 includes a second fixed frame 51, a second longitudinal moving frame 52 is mounted on the second fixed frame 51, the second longitudinal moving frame 52 is driven by a second Y-axis driving mechanism to move along the width direction of the second fixed frame 51, a second transverse moving frame 54 is mounted on the second longitudinal moving frame 52, the second transverse moving frame 54 is driven by a second X-axis driving mechanism to horizontally swing along the length direction of the second longitudinal moving frame 52, a second lifting frame 53 is mounted on the second transverse moving frame 54, the second lifting frame 53 is driven by a second Z-axis driving mechanism to move in the height direction, a rotating shaft 55 is mounted on the second lifting frame 53, the axis of the rotating shaft 55 extends along the length direction of the second fixed frame 51, the rotating shaft 55 is driven to rotate by a swing motor, and a second polishing machine is fixedly connected to the outer wall of the rotating shaft 55, the second polishing machine has a second polishing roller for polishing the tap, an axis of which extends in a width direction of the second longitudinal moving frame 52 in a flat state of the second polishing machine, and a thickness of which is smaller than that of the first polishing roller.
After the first polishing roller finishes the pre-polishing processing of the faucet, the rotating motor 32 drives the workbench 2 to rotate, so that the faucet in the original pre-polishing subarea moves to a second polishing subarea, the driving mechanisms of the second polishing mechanism 5 drive the second polishing roller to move in the X-axis direction, the Y-axis direction and the Z-axis direction, the swing motor drives the second polishing roller to rotate to do rotating motion, and the second polishing roller acts on the faucet in the polishing subarea under the condition of the movement of the second polishing roller, so that the polishing processing of the faucet is realized; in the polishing process, the clamping mechanism 3 drives the faucet to rotate, so that the faucet can be machined in multiple degrees of freedom.
The X-axis driving mechanism, the Y-axis driving mechanism and the Z-axis driving mechanism in this embodiment may adopt driving forms such as a lead screw slider, a gear rack and the like, and the present application is not limited at all, that is, the structure of the driving mechanism is the existing design, and the detailed structure is not described in detail for saving space and application.
The utility model discloses a six spatial degrees of freedom that the robot itself has in the conventional art divide into work platform's x, y translation degree of freedom, the z translation degree of freedom of burnishing machine and the rotational degree of freedom of dress card mechanism, the robot arm that has reduced the clamping robot subtracts, shortens the unsettled length of arm, has increased the rigidity and the stability of burnishing device complete machine, has improved the machining precision greatly, can improve production efficiency greatly when guaranteeing product processingquality.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (8)
1. The utility model provides a tap polishing processingequipment, its characterized in that, includes the base, it is connected with the workstation to rotate on the base, the workstation is connected with rotary driving mechanism, install at least three dress card mechanism that is used for clamping tap on the workstation, dress card mechanism can drive tap on it and carry out 360 rotations, still install two polishing mechanism on the base, first polishing mechanism (4) and second polishing mechanism (5) promptly, two polishing mechanism are used for polishing in advance and secondary polishing processing to tap respectively.
2. The polishing device for the faucet as recited in claim 1, wherein the worktable has at least three partition plates mounted thereon, the partition plates are distributed in a circular ring shape with respect to a center line of the worktable and extend outward from a center position of the worktable, and cooperate with each other to form a plurality of processing partitions including a loading/unloading partition, a pre-polishing partition and a secondary polishing partition on the worktable.
3. The polishing device for the faucet as recited in claim 2, wherein the cross section of the worktable is a quasi-circular structure formed by connecting a plurality of circular arcs and a plurality of straight lines, and the partition plate is positioned between two adjacent straight lines of the worktable.
4. The polishing device for the water faucet according to claim 1, wherein the clamping mechanism comprises a clamping box body, a rotating motor, a plurality of output rotating shafts and joints, the clamping box body is mounted on the workbench, the output rotating shafts are driven to rotate by the rotating motor, two adjacent output rotating shafts are connected through gear transmission, the rotating directions of the two adjacent output rotating shafts are the same, and the joints for clamping the water faucet are mounted on the output rotating shafts.
5. The polishing device for faucet as recited in claim 4, wherein the output shaft includes a fixing portion and a mounting portion, the fixing portion and the mounting portion are of a plate-like structure with an inclination therebetween, the fixing portion is rotatably connected to the mounting case, and the joint for mounting the faucet is mounted on a side of the mounting portion facing away from the fixing portion.
6. The faucet polishing device according to claim 1, wherein the first polishing mechanism comprises a first fixed frame, a first longitudinal moving frame is mounted on the first fixed frame, the first longitudinal moving frame is driven by a first Y-axis driving mechanism to move in the width direction of the first fixed frame, a first lifting frame is mounted on the first longitudinal moving frame, the first lifting frame is driven by a first Z-axis driving mechanism to move in the height direction, a first transverse moving frame is mounted on the first lifting frame, the first transverse moving frame is driven by a first X-axis driving mechanism to horizontally swing in the length direction of the first longitudinal moving frame, and a first polishing machine is mounted on the first transverse moving frame.
7. The faucet polishing device according to claim 1, wherein the second polishing mechanism includes a second fixed frame, a second longitudinally moving frame is mounted on the second fixed frame, the second longitudinally moving frame is driven by a second Y-axis driving mechanism to move in a width direction of the second fixed frame, a second transversely moving frame is mounted on the second longitudinally moving frame, the second transversely moving frame is driven by a second X-axis driving mechanism to horizontally swing in a length direction of the second longitudinally moving frame, a second lifting frame is mounted on the second transversely moving frame, the second lifting frame is driven by a second Z-axis driving mechanism to move in a height direction, a rotating shaft is mounted on the second lifting frame, an axis of the rotating shaft extends in the length direction of the second fixed frame, and the rotating shaft is driven to rotate by a swing motor, and a second polishing machine is fixedly connected to the outer wall of the rotating shaft.
8. The faucet polishing processing device according to claim 6, wherein the first polishing machine has a first polishing roller for polishing the faucet, and the second polishing machine has a second polishing roller for polishing the faucet, the second polishing roller having a thickness smaller than that of the first polishing roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023221488.0U CN214292522U (en) | 2020-12-28 | 2020-12-28 | Tap polishing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023221488.0U CN214292522U (en) | 2020-12-28 | 2020-12-28 | Tap polishing device |
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| Publication Number | Publication Date |
|---|---|
| CN214292522U true CN214292522U (en) | 2021-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023221488.0U Active CN214292522U (en) | 2020-12-28 | 2020-12-28 | Tap polishing device |
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| CN (1) | CN214292522U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121245696A (en) * | 2025-12-05 | 2026-01-02 | 浙江摩玛利洁具有限公司 | Tap is polishing grinding device in succession |
-
2020
- 2020-12-28 CN CN202023221488.0U patent/CN214292522U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121245696A (en) * | 2025-12-05 | 2026-01-02 | 浙江摩玛利洁具有限公司 | Tap is polishing grinding device in succession |
| CN121245696B (en) * | 2025-12-05 | 2026-03-03 | 浙江摩玛利洁具有限公司 | A continuous polishing and grinding device for faucets |
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