Multi-step product one-time deep drawing forming die
Technical Field
The utility model relates to a technical field of multi-step electronic product processing, especially a disposable deep-drawing forming die of multi-step product.
Background
The multi-step electronic product has a structure as shown in fig. 1-2, and includes a plate body 26, a first step 27 is disposed in the plate body 26, a second step 28 and a third step 29 are disposed on the first step 27, and the depths of the second step 28 and the third step 29 are equal. At present, three steps are formed by processing and stretching through a progressive die, and the processing method comprises the steps of firstly stretching a first step 27 on a plate by using a male die and a female die of a first secondary die, then stretching a second step 28 on the first step 27 by using a male die and a female die of a second secondary die, and then stretching a third step 29 on the basis of the first step 27 by using a male die and a female die of a third secondary die, so that the required multi-step electronic product is finally processed. However, although a multi-step electronic product can be processed by the progressive die, three sets of dies are required to be processed respectively, so that the processing procedure is increased, and clamping is required to be performed each time a step is processed, which undoubtedly reduces the production efficiency and increases the research and development cost of the die. Further, there is an accumulated error every time positioning is performed, which undoubtedly lowers the machining accuracy of the step. Therefore, a disposable deep drawing forming die capable of improving the step processing precision and the production efficiency is needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a compact structure, improve step machining precision, improve production efficiency, save manufacturing cost's disposable deep-drawing forming die of many steps product.
The purpose of the utility model is realized through the following technical scheme: a multi-step product one-time deep drawing forming die comprises an upper die and a lower die arranged below the upper die, wherein the upper die comprises an upper die frame, a fixing plate and a limiting plate which are sequentially and fixedly arranged below the upper die frame, a discharging plate is arranged below the limiting plate, a gap is formed between the discharging plate and the limiting plate, a blank holder is fixedly arranged in the discharging plate, an upper spring and a nitrogen spring are arranged in the upper die frame, the bottom of the upper spring is fixedly provided with a force transmission column which sequentially penetrates through the fixing plate and the limiting plate and is fixedly arranged on the blank holder, the bottom of the nitrogen spring is fixedly provided with a connecting column, the connecting column penetrates through the fixing plate, a second stretching male die is fixedly arranged on the extending end of the connecting column, the second stretching male die penetrates through the limiting plate and extends into the blank holder, a first stretching male die and a third stretching male die are fixedly arranged on the bottom surface of the fixing plate, the first stretching male die and the third stretching male die both penetrate through the limiting plate and extend into the blank holder, the bottom surfaces of the first stretching male die, the second stretching male die and the third stretching male die are flush;
the lower die comprises a lower die frame, a base plate and a concave die plate which are sequentially and fixedly arranged above the lower die frame, a stretching concave die is fixedly arranged in the concave die plate, be provided with down the spring in the lower die holder, the top of lower spring has set firmly the ejector pin, the ejector pin runs through the backing plate and extends in the cavity of tensile die, the top of ejector pin has set firmly the fly leaf, the top of fly leaf has set firmly first die kicking block and third die kicking block, first die kicking block and third die kicking block all extend in the top of tensile die cavity, the top surface parallel and level of first die kicking block and third die kicking block, be provided with second die kicking block in the cavity of tensile die, the lower tip of second die kicking block runs through the fly leaf and sets firmly on the top surface of backing plate, first die kicking block sets up under first tensile terrace die, second die kicking block sets up under the tensile terrace die of second, third die kicking block sets up under the tensile terrace die of third.
The height of the gap is H.
The first stretching male die, the second stretching male die and the third stretching male die are in mutual contact from left to right.
Two upper springs are fixedly arranged in the upper die frame, force transmission columns are fixedly arranged at the tops of the two upper springs, and the two force transmission columns are fixedly arranged at two ends of the blank holder respectively.
The top of the connecting column is provided with a stepped hole, the top of the second stretching male die is provided with a threaded hole, and the connecting column penetrates through the stepped hole through a screw and is in threaded connection with the threaded hole so as to fix the second stretching male die.
The distance between the top surface of the second concave die floating block and the top surface of the stretching concave die is equal to the sum of the thickness of the plate body and the depth of the first step.
The base plate is provided with a guide hole, and the ejector rod is slidably mounted in the guide hole.
The utility model has the advantages of it is following: the utility model discloses compact structure, improvement step machining precision, improvement production efficiency, save manufacturing cost.
Drawings
FIG. 1 is a schematic structural diagram of a multi-step electronic product;
FIG. 2 is a right side view of FIG. 1;
FIG. 3 is a schematic structural view of the present invention in the mold opening state;
FIG. 4 is an enlarged view of a portion I of FIG. 3;
FIG. 5 is a schematic view of a first step being formed;
FIG. 6 is an enlarged partial view of section II of FIG. 5;
FIG. 7 is a schematic view of a blank;
fig. 8 is a schematic structural view of the present invention in a mold closed state;
FIG. 9 is an enlarged partial view of section III of FIG. 8;
FIG. 10 is a diagram of the positional relationship of a first drawing punch, a second drawing punch and a third drawing punch;
in the figure, 1-an upper die frame, 2-a fixed plate, 3-a limiting plate, 4-a discharging plate, 5-a blank holder, 6-an upper spring, 7-a nitrogen spring, 8-a force transmission column, 9-a connecting column, 10-a second drawing punch, 11-a first drawing punch, 12-a third drawing punch, 13-a lower die frame, 14-a backing plate, 15-a female die plate, 16-a drawing female die, 17-a lower spring, 18-a mandril, 19-a movable plate, 20-a first female die floating block, 21-a third female die floating block, 22-a second female die floating block, 23-a threaded hole, 24-a screw, 25-a guide hole, 26-a plate body, 27-a first step, 28-a second step, 29-a third step, 30-a plate, 31-semi-finished product, 32-finished product multi-step electronic product.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 1 to 10, a multi-step product one-time deep drawing forming die comprises an upper die and a lower die arranged below the upper die, wherein the upper die comprises an upper die carrier 1, a fixed plate 2 and a limit plate 3 which are sequentially and fixedly arranged below the upper die carrier 1, a discharge plate 4 is arranged below the limit plate 3, a gap is formed between the discharge plate 4 and the limit plate 3, a blank holder 5 is fixedly arranged in the discharge plate 4, an upper spring 6 and a nitrogen spring 7 are arranged in the upper die carrier 1, a force transmission column 8 is fixedly arranged at the bottom of the upper spring 6, the force transmission column 8 sequentially penetrates through the fixed plate 2 and the limit plate 3 and is fixedly arranged on the blank holder 5, a connecting column 9 is fixedly arranged at the bottom of the nitrogen spring 7, the connecting column 9 penetrates through the fixed plate 2 and is fixedly provided with a second stretching male die 10 at the extending end thereof, the second stretching male die 10 penetrates through the limit plate 3 and extends into the blank holder 5, a first stretching male die 11 and a third stretching male die 12 are fixedly arranged on the bottom surface of the fixed plate 2, the first stretching male die 11 and the third stretching male die 12 penetrate through the limiting plate 3 and stretch into the blank holder 5, and the bottom surfaces of the first stretching male die 11, the second stretching male die 10 and the third stretching male die 12 are flush.
The lower die comprises a lower die frame 13, a base plate 14 and a concave die plate 15 which are sequentially and fixedly arranged above the lower die frame 13, a stretching concave die 16 is fixedly arranged in the concave die plate 15, a lower spring 17 is arranged in the lower die frame 13, a top rod 18 is fixedly arranged at the top of the lower spring 17, the top rod 18 penetrates through the base plate 14 and extends into a cavity of the stretching concave die 16, a movable plate 19 is fixedly arranged at the top of the top rod 18, a first concave die floating block 20 and a third concave die floating block 21 are fixedly arranged at the top of the movable plate 19, the first concave die floating block 20 and the third concave die floating block 21 both extend above the cavity of the stretching concave die 16, the top surfaces of the first concave die floating block 20 and the third concave die floating block 21 are parallel and level, a second concave die floating block 22 is arranged in the cavity of the stretching concave die 16, the distance from the top surface of the second concave die floating block 22 to the top surface of the stretching concave die 16 is equal to the total depth of a plate body 26 and the depth of a first step 27, the lower end of the second die floating block 22 penetrates through the movable plate 19 and is fixedly arranged on the top surface of the backing plate 14, the first die floating block 20 is arranged right below the first stretching male die 11, the second die floating block 22 is arranged right below the second stretching male die 10, and the third die floating block 21 is arranged right below the third stretching male die 12.
The first drawing punch 11, the second drawing punch 10 and the third drawing punch 12 are in contact with each other from left to right. Two upper springs 6 are fixedly arranged in the upper die frame 1, force transmission columns 8 are fixedly arranged at the tops of the two upper springs 6, and the two force transmission columns 8 are fixedly arranged at two ends of the blank holder 5 respectively. The top of the connecting column 9 is provided with a stepped hole, the top of the second stretching male die 10 is provided with a threaded hole 23, and the connecting column 9 penetrates through the stepped hole through a screw 24 and is in threaded connection with the threaded hole 23 so as to fix the second stretching male die 10. The backing plate 14 is provided with a guide hole 25, and the ejector rod 18 is slidably mounted in the guide hole 25.
The working process of the utility model is as follows:
s1, connecting the upper die carrier 1 to a punch of a stamping die; the plate 30 is flatly placed on the top surface formed by the first stretching male die 11 and the second stretching male die 10 as shown in figures 3-4;
s2, clamping the sheet, operating the stamping die to enable a punch of the stamping die to move downwards, driving the punch to an upper die carrier 1 to move downwards, driving a fixing plate 2, a limiting plate 3, a discharging plate 4 and a blank holder 5 to move downwards synchronously by the upper die carrier 1, pressing the outer edge of the sheet 30 between the top surface of a drawing female die 16 and the blank holder 5 by the blank holder 5, and keeping the whole discharging plate 4 and the blank holder 5 still at the moment;
s3, forming a first step, wherein an upper die frame 1, a fixed plate 2 and a limit plate 3 synchronously move downwards along with the continuous downward movement of a punch, the fixed plate 2 moves downwards relative to a discharging plate 4 along a force transfer column 8, the fixed plate 2 drives a first stretching male die 11 and a third stretching male die 12 to synchronously move downwards, meanwhile, a nitrogen spring 7 in the upper die frame 1 drives a second stretching male die 10 to synchronously move downwards, after the first stretching male die 11, the second stretching male die 10 and the third stretching male die 12 move for a certain distance, the lower end parts of the first stretching male die 11, the second stretching male die 10 and the third stretching male die 12 simultaneously penetrate out of a blank holder 5, after the first stretching male die 11 and the first female die floating block 20 clamp the plate part between the first stretching male die 11 and the second female die floating block and stretch downwards, meanwhile, the third stretching male die 12 and the third female die floating block 21 clamp the plate part between the first stretching male die 12 and stretch downwards, and simultaneously, the second stretching male die 10 downwards extrudes the plate part under the elasticity of the nitrogen spring 7, when the second stretching male die 10 presses the plate between the second stretching male die 10 and the second female die floating block 22, a semi-finished product 31 with a first step 27 can be stretched out as shown in fig. 5-7;
s4, forming a second step, wherein with the continuous downward movement of the punch, the fixing plate 2 moves downward relative to the discharging plate 4 along the force transfer column 8, the fixing plate 2 drives the first stretching male die 11 and the third stretching male die 12 to move downward synchronously, because the second stretching male die 10 is limited by the second female die floating block 22, the second stretching male die 10 compresses the nitrogen spring 7 upward, the first stretching male die 11 and the second female die floating block 22 clamp the plate part between the first stretching male die 11 and the second female die floating block 22 and stretch downward, after the die is closed, the second step 28 is stretched out on the basis of the first step 27, meanwhile, the third stretching male die 12 and the third female die floating block 21 clamp the plate part between the first stretching male die 11 and the second female die floating block 21 and stretch downward, and after the die is closed, the third step 29 is stretched out on the basis of the first step 27, so that the finished multi-step electronic product 32 is processed as shown in FIGS. 8-9;
s5, after the processing is finished, operating the stamping die to enable the punch to move upwards, the punch drives the upper die carrier 1 to move upwards, the upper die carrier 1 drives the fixed plate 2 and the limiting plate 3 to move upwards synchronously, the fixed plate 2 moves upwards relative to the discharging plate 4 along the force transmission column 8, the first stretching male die 11, the second stretching male die 10 and the third stretching male die 12 are driven to move upwards synchronously, the punch drives the upper die carrier 1 to move upwards along with the continuous upward movement of the punch, the upper die carrier 1 drives the discharging plate 4 to move upwards through the force transmission column 8, after the blank holder 5 on the discharging plate 4 is separated from the edge of the finished multi-step electronic product, the lower spring 17 drives the ejector rod 18 to move upwards under the restoring force of the lower spring 17, the ejector rod 18 drives the movable plate 19 to move upwards relative to the second die floating block 22, the movable plate 19 drives the second die floating block 22 and the third die floating block 21 to move upwards synchronously, the second concave die floating block 22 and the third concave die floating block 21 jack up the finished multi-step electronic product 32 from the concave cavity of the stretching concave die 16, and at the moment, a worker can take away the finished multi-step electronic product 32, so that the finished multi-step electronic product 32 is finally processed.
Therefore, the drawing forming die can form the first step 27, the second step 28 and the third step 29 at one time only by clamping the plate at one time, and compared with the traditional method of clamping three plates by using three pairs of dies respectively, the drawing forming die not only reduces the times of clamping the plate, but also reduces errors caused by multiple times of clamping, greatly improves the processing precision of multi-step products, and simultaneously improves the production efficiency of the multi-step products. In addition, one pair of dies is adopted to replace three pairs of dies, so that the die cost is greatly saved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.