CN214290369U

CN214290369U - Steel door production facility

Info

Publication number: CN214290369U
Application number: CN202023288661.9U
Authority: CN
Inventors: 吴海燕; 陆斌
Original assignee: Baophenol Environmental Technology Taizhou Co ltd
Current assignee: Baophenol Environmental Technology Taizhou Co ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-09-28
Anticipated expiration: 2030-12-31

Abstract

The utility model discloses a steel door production device, which comprises a feeding cutting device, a flanging device, a clamp conveying device, a punching device and a rotary blanking device; the feeding cutting device comprises a positioning travelling mechanism, a feeding sucker mechanism and a cutting mechanism; the flanging device comprises a flanging workbench, a flanging X-direction clamp group and a flanging Y-direction clamp group are arranged on the flanging workbench, and a flanging mechanism is arranged on the side surface of the flanging workbench; the clamp conveying device is arranged between the edge folding device and the punching device; the punching device comprises a punching workbench, a feeding mechanism is arranged on the punching workbench, a punching clamp is arranged on the feeding mechanism, and a punching mechanism is arranged on the side surface of the punching workbench; the rotary blanking device comprises a rotary mechanism and a blanking sucker mechanism connected with the rotary mechanism. The utility model discloses a artifical transport is stopped in the circulation of material transfer chain, has improved the precision of production efficiency and product.

Description

Steel door production facility

Technical Field

The utility model relates to a steel door production field, concretely relates to steel door production facility.

Background

The existing steel door is produced by shearing and bending a plate according to conventional metal plate manufacturing equipment and manually operating welding equipment to complete the whole production process, wherein the shearing and bending are manually operated, and the welding is carried out on a workbench. The following defects mainly exist in manual plate shearing, bending and welding: the size error of the manual shearing plate is large, and the product precision is not high; the materials need to be frequently carried before and after the plate shearing, before and after bending and before and after welding, so that the working time is consumed, the efficiency is low, and the product size error is large. Some manufacturers also manufacture the sizing plates by using mechanical arms, but the problem of one process is solved, the size error caused by other processes is not solved, and the problem of repeated manual carrying is also not solved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a steel door production facility adopts the circulation of material transfer chain, stops artifical transport, has improved the precision of production efficiency and product.

In order to achieve the above object, the utility model provides a following technical scheme: a steel door production device comprises a feeding cutting device, a flanging device, a clamp conveying device, a punching device, a rotary blanking device, a material trolley and an operation table, wherein the operation table is electrically connected with the feeding cutting device, the flanging device, the clamp conveying device, the punching device and the rotary blanking device respectively;

the feeding cutting device comprises a positioning travelling mechanism, a feeding sucker mechanism and a cutting mechanism, wherein the positioning travelling mechanism comprises a fixed support and a cross rod arranged on the fixed support, the positioning travelling mechanism can move along the directions of X, Y and Z, the feeding sucker mechanism is positioned below the positioning travelling mechanism and moves along with the positioning travelling mechanism, and the cutting mechanism is arranged on the side surface of the feeding sucker mechanism;

the flanging device comprises a flanging workbench, a flanging X-direction clamp group capable of moving along an X direction and a flanging Y-direction clamp group capable of moving along a Y direction are arranged on the flanging workbench, and a flanging mechanism is arranged on the side surface of the flanging workbench;

the clamp conveying device is arranged between the edge folding device and the punching device and used for conveying materials from the edge folding device to the punching device;

the punching device comprises a punching workbench, and a feeding mechanism is arranged on the punching workbench and used for conveying materials to a punching position; the feeding mechanism is provided with a punching clamp, and the side surface of the punching workbench is provided with a punching mechanism;

the rotary blanking device comprises a rotary mechanism and a blanking sucker mechanism connected with the rotary mechanism.

Furthermore, the clamp conveying device comprises a clamp workbench, an X-direction baffle arranged on the left side of the clamp workbench, a Y-direction baffle arranged on the rear side edge of the clamp workbench, a Y-direction push plate arranged on the clamp workbench and capable of moving along the Y direction, and an X-direction clamp group arranged between the Y-direction baffle and the Y-direction push plate and capable of moving along the X direction, wherein the X-direction clamp group is used for clamping materials.

Further, material loading sucking disc mechanism includes material loading frame and sets up the sucking disc in material loading frame below.

Further, rotary mechanism includes bracing piece, cantilever and connecting rod, the cantilever rotates the upper end that sets up at the bracing piece, and the front portion of cantilever is provided with scalable connecting rod downwards, the lower extreme of connecting rod with unloading sucking disc mechanism rotates and is connected.

Further, the material trolley adopts a double-layer structure and is divided into an upper layer and a lower layer which are respectively an upper layer material platform and a lower layer material platform.

Has the advantages that:

(1) the utility model discloses a full transfer chain circulation of material, from the material feeding to the unloading is whole to be accomplished on the assembly line, has stopped the efficiency loss that artifical transport brought, has improved the precision of production efficiency and product, and overall efficiency has improved 10 times than original manual operation.

(2) The utility model discloses a whole assembly line Y is only to the location benchmark, and X is to basically all using servo location, has reduced the collision like this, ensures the quality of machining precision and work piece.

(3) The utility model discloses a material loading cutting device adopts and carries out initial positioning with the steel door, then through laser cutting automatic positioning, once only cuts the shaping with hole, angle, the limit that the steel door needs, need not artifical manual cutting.

(4) The utility model adopts a special clamp conveying device to position, and realizes accurate positioning and transmission;

(5) the utility model discloses a sucking disc mechanism goes up unloading, need not personnel and goes up unloading operation, has reduced personnel configuration cost, has improved production efficiency and productivity effect.

Drawings

FIG. 1 is an overall structure diagram of the present invention;

FIG. 2 is a structural diagram of the feeding and cutting device in FIG. 1;

FIG. 3 is a view showing the structure of the hemming device of FIG. 1;

FIG. 4 is a block diagram of the jaw transfer assembly of FIG. 1;

FIG. 5 is a view of the punch apparatus of FIG. 1;

FIG. 6 is a structural diagram of the rotary blanking device in FIG. 1;

FIG. 7 is a view of the material trolley of FIG. 1;

in the figure: 1. a feeding and cutting device; 2. a flanging device; 3. a clamp delivery device; 4. a punching device; 5. rotating the blanking device; 6. a material trolley; 7. an operation table;

11. positioning a travelling mechanism; 111. fixing a bracket; 112. a cross bar; 12. a feeding sucker mechanism; 13. a cutting mechanism; 121. a feeding frame; 122. a suction cup;

21. folding the edge in the X direction; 22. folding the edge in a Y-direction clamp group; 23. a flanging mechanism;

31. an X-direction baffle plate; 32. a Y-direction baffle; 33. a Y-direction push plate; 34. an X-direction clamp group;

41. a feeding mechanism; 42. punching clamp; 43. a punching mechanism;

51. a rotation mechanism; 52. a discharging sucker mechanism; 511. a support bar; 512. a cantilever; 513. a connecting rod;

61. an upper layer material platform; 62. a lower material platform.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

A steel door production device is shown in figure 1 and comprises a feeding cutting device 1, a flanging device 2, a clamp conveying device 3, a punching device 4, a rotary blanking device 5, a material trolley 6 and an operation table 7, wherein the operation table 7 is electrically connected with the feeding cutting device 1, the flanging device 2, the clamp conveying device 3, the punching device 4 and the rotary blanking device 5 respectively, and the feeding cutting device 1, the flanging device 2, the clamp conveying device 3, the punching device 4 and the rotary blanking device 5 are matched in work through an operation system on the operation table 7.

As shown in fig. 2, the feeding and cutting device 1 includes a positioning and traveling mechanism 11, a feeding suction cup mechanism 12 and a cutting mechanism 13, the positioning and traveling mechanism 11 includes a fixed bracket 111 and a cross bar 112 disposed on the fixed bracket 111, the positioning and traveling mechanism 11 can move along X, Y and Z direction, the feeding suction cup mechanism 12 is located below the positioning and traveling mechanism 11 and moves along with the positioning and traveling mechanism 11 for feeding and positioning the material 7; the cutting mechanism 13 is arranged on the side surface of the feeding sucker mechanism 12 and used for cutting the material 7. The movement of the positioning travelling mechanism 11 adopts servo control, precise gear and rack transmission and ball guide rail guiding. The feeding sucker mechanism 12 comprises a feeding frame 121 and a sucker 122 arranged on the lower surface of the feeding frame 121, wherein the sucker 122 is a vacuum sucker 122.

As shown in fig. 3, the folding device 2 includes a folding work table, on which a folding X-direction clamp group 21 capable of moving along an X-direction and a folding Y-direction clamp group 22 capable of moving along a Y-direction are disposed, the folding X-direction clamp group 21 is used for X-direction positioning of the material, and the folding Y-direction clamp group 22 is used for Y-direction positioning of the material; a folding mechanism 23 is arranged on the side surface of the folding worktable and is used for folding the materials;

as shown in fig. 4, the jaw conveyor 3 is arranged between the flanging device 2 and the punching device 4 for conveying material from the flanging device 2 to the punching device 4. The clamp conveying device 3 comprises a clamp workbench, an X-direction baffle 31 arranged on the left side of the clamp workbench, a Y-direction baffle 32 arranged on the rear side edge of the clamp workbench, a Y-direction push plate 33 arranged on the clamp workbench and capable of moving along the Y direction, and an X-direction clamp group 34 arranged between the Y-direction baffle 32 and the Y-direction push plate 33 and capable of moving along the X direction, wherein the X-direction clamp group 34 is used for clamping a workpiece.

As shown in fig. 5, the punching device 4 includes a punching workbench, and a feeding mechanism 41 is disposed on the punching workbench and used for conveying the material to a punching position; the feeding mechanism 41 is provided with a punching clamp 42 for clamping and fixing materials; and a punching mechanism 43 is arranged on the side surface of the punching workbench and used for punching the material.

As shown in fig. 6, the rotary blanking device 5 includes a rotary mechanism 51 and a blanking suction cup mechanism 52 connected to the rotary mechanism 51. The rotating mechanism 51 comprises a support rod 511, a cantilever 512 and a connecting rod 513, wherein the cantilever 512 is rotatably arranged at the upper end of the support rod 511, the front part of the cantilever 512 is downwards provided with a telescopic connecting rod 513, and the lower end of the connecting rod 513 is rotatably connected with the blanking sucker mechanism 52. The structure of the blanking sucker mechanism 52 is the same as that of the feeding sucker mechanism 12.

As shown in fig. 7, the material trolley 6 has a double-layer structure, and is divided into an upper layer 61 and a lower layer 62, which are an upper layer material platform and a lower layer material platform, so as to ensure that the processing is not affected during the loading.

The utility model discloses a working process: the material trolley 6 conveys materials to the position below the material feeding sucker mechanism 12, the material feeding sucker mechanism 12 moves downwards along the Z direction to adsorb the materials, then moves to a cutting position along with the positioning walking mechanism 11, the cutting mechanism 13 is started to cut the materials, and holes, corners and edges required by the steel door are cut and formed at one time; after cutting, the positioning travelling mechanism 11 transmits the material to the edge folding device 2;

the flanging X-direction clamp group 21 and the flanging Y-direction clamp group 22 of the flanging device 2 are used for carrying out X-direction positioning and Y-direction positioning on the material, and after the positioning is finished, the flanging mechanism 23 is used for carrying out flanging operation on the material; after the edge folding is finished, the edge is transmitted to a clamp conveying device 3;

the X-direction baffle 31 of the clamp conveying device 3 realizes the X-direction positioning of the material; the Y-direction push plate 33 of the clamp conveying device 3 pushes the material to the Y-direction baffle 32, so that Y-direction positioning of the material is realized; the rear X-direction clamp group 34 clamps the material, so that the material moves to the punching device 4 along the X direction;

a punching clamp 42 of the punching device 4 clamps a workpiece, a feeding mechanism 41 sends a material to a punching position, and a punching mechanism 43 punches the material; after the punching is finished, the blank is transmitted to a rotary blanking device 5 through a conveying line;

the blanking sucker mechanism 52 of the rotary blanking device 5 adsorbs the material and rotates to the blanking table through the rotating mechanism 51, so as to complete the blanking work of the material.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A steel door production facility which characterized in that: the automatic feeding and cutting device comprises a feeding cutting device (1), a flanging device (2), a clamp conveying device (3), a punching device (4), a rotary blanking device (5), a material trolley (6) and an operation table (7), wherein the operation table (7) is respectively and electrically connected with the feeding cutting device (1), the flanging device (2), the clamp conveying device (3), the punching device (4) and the rotary blanking device (5);

the feeding and cutting device (1) comprises a positioning travelling mechanism (11), a feeding sucker mechanism (12) and a cutting mechanism (13), wherein the positioning travelling mechanism (11) comprises a fixed support (111) and a cross rod (112) arranged on the fixed support (111), the positioning travelling mechanism (11) can move along directions X, Y and Z, the feeding sucker mechanism (12) is positioned below the positioning travelling mechanism (11) and moves along with the positioning travelling mechanism (11), and the cutting mechanism (13) is arranged on the side surface of the feeding sucker mechanism (12);

the flanging device (2) comprises a flanging workbench, a flanging X-direction clamp group (21) capable of moving along an X direction and a flanging Y-direction clamp group (22) capable of moving along a Y direction are arranged on the flanging workbench, and a flanging mechanism (23) is arranged on the side surface of the flanging workbench;

the clamp conveying device (3) is arranged between the flanging device (2) and the punching device (4), and the clamp conveying device (3) conveys materials from the flanging device (2) to the punching device (4);

the punching device (4) comprises a punching workbench, and a feeding mechanism (41) is arranged on the punching workbench and used for conveying materials to a punching position; a punching clamp (42) is arranged on the feeding mechanism (41), and a punching mechanism (43) is arranged on the side surface of the punching workbench;

the rotary blanking device (5) comprises a rotating mechanism (51) and a blanking sucker mechanism (52) connected with the rotating mechanism (51).

2. The steel door manufacturing apparatus as set forth in claim 1, wherein: the clamp conveying device (3) comprises a clamp workbench, an X-direction baffle (31) arranged on the left side of the clamp workbench, a Y-direction baffle (32) arranged on the rear side edge of the clamp workbench, a Y-direction push plate (33) arranged on the clamp workbench and capable of moving along the Y direction, and an X-direction clamp group (34) arranged between the Y-direction baffle (32) and the Y-direction push plate (33) and capable of moving along the X direction.

3. The steel door manufacturing apparatus as set forth in claim 1, wherein: the feeding sucker mechanism (12) comprises a feeding frame (121) and a sucker (122) arranged below the feeding frame (121).

4. The steel door manufacturing apparatus as set forth in claim 1, wherein: rotary mechanism (51) include bracing piece (511), cantilever (512) and connecting rod (513), cantilever (512) rotate to set up in the upper end of bracing piece (511), and the front portion of cantilever (512) is provided with telescopic link (513) downwards, the lower extreme of connecting rod (513) with unloading sucking disc mechanism (52) rotate and are connected.

5. The steel door manufacturing apparatus as set forth in claim 1, wherein: the material trolley (6) adopts a double-layer structure and is divided into an upper layer and a lower layer which are respectively an upper layer material platform (61) and a lower layer material platform (62).