CN214269317U - Automatic feeding system for aluminum inflation soaking plate - Google Patents

Automatic feeding system for aluminum inflation soaking plate Download PDF

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Publication number
CN214269317U
CN214269317U CN202022924032.4U CN202022924032U CN214269317U CN 214269317 U CN214269317 U CN 214269317U CN 202022924032 U CN202022924032 U CN 202022924032U CN 214269317 U CN214269317 U CN 214269317U
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China
Prior art keywords
feeding
bottom plate
fixed
plate
cylinder
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CN202022924032.4U
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Chinese (zh)
Inventor
李勇
杨世凡
陈钊书
郭小军
唐新开
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Guangdong Deyimeng New Material Co ltd
South China University of Technology SCUT
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Guangdong Deyimeng New Material Co ltd
South China University of Technology SCUT
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Priority to CN202022924032.4U priority Critical patent/CN214269317U/en
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Abstract

The present application relates to an automatic feed system for aluminum blown vapor panels. The application a autoloading system for aluminium system inflation soaking board include: the device comprises a feeding device, a conveying device, a discharging device and a control system; the feeding device, the conveying device and the discharging device are divided into three parts, and the positioning of every two devices is realized by means of positioning blocks by utilizing the principle of one surface and two pins so as to reduce the influence caused by low welding precision of a large-size rack; in the whole feeding process, the vacuum chuck and the screw rod servo system are utilized to convey four workpieces of the aluminum inflation soaking plate in a vertical state, namely the feeding box, the material waiting position, the processing position and the discharging box, so that the requirement of keeping vertical processing in the production process of the aluminum inflation soaking plate is met.

Description

Automatic feeding system for aluminum inflation soaking plate
Technical Field
The present application relates to an automatic feed system, and more particularly to an automatic feed system for aluminum blown vapor cells.
Background
The aluminum inflation soaking plate is used as a novel efficient heat transfer element of a type, and is used as an upgraded substitute of an aluminum fin in the 5G base station heat dissipation. In the production process of the aluminum blowing soaking plate, the technological processes including vacuum removal, seal welding, power testing and the like need to be performed, in the technological process of the prior art, the aluminum blowing soaking plate generally needs to be kept in a vertical state, the participation of manual operation is excessive, and the problem of low production efficiency is also solved.
SUMMERY OF THE UTILITY MODEL
Based on this, it is an object of the present application to provide an automatic feeding system for aluminium blown soakers, which has the advantage of being automated and efficient.
In one aspect of the application, an automatic feeding system for an aluminum inflation soaking plate is provided, and comprises a feeding device, a conveying device, a discharging device, a positioning block and a control system, wherein the feeding device, the conveying device and the discharging device are positioned through the positioning block;
the feeding device comprises a feeding rack, a touch screen, a feeding box, a material taking device and a material waiting device; the feeding box comprises a feeding box bottom plate, a feeding box rear plate, a linear guide rail, a feeding box limiting plate, an anti-falling brush and a front stop block; the feeding box bottom plate is locked on the frame; the rear plate of the material box is locked at the tail part of the bottom plate of the material box; the linear guide rails are respectively arranged at the front end and the rear end of the bottom plate of the feeding box, the limiting plate of the feeding box is fixed on the slide block of the linear guide rails, and the size of the feeding box is adjusted to adapt to the aluminum inflation soaking plate with the blocked width by moving the limiting plate of the feeding box along the width direction of the bottom plate of the feeding box; the anti-falling brush is fixed on the material feeding box limiting plate; the front stop block is fixed at the head of the bottom plate of the feeding box;
the touch screen is fixed on the feeding rack;
the material taking device comprises a material taking vacuum chuck, a material taking vacuum chuck fixing block, a lifting cylinder, a positioning cylinder, a material taking servo module and a material taking bottom plate; the material taking bottom plate is locked on the material loading rack; the material taking servo module is fixed on the material taking bottom plate, and the position-dividing cylinder is fixed on a moving platform of the material taking servo module; the lifting cylinder is fixed on the moving table of the positioning cylinder; the material taking vacuum chuck fixing block is fixed on the lifting cylinder; the material taking vacuum chuck is fixed on the material taking vacuum chuck fixing block;
the material waiting device comprises a material waiting fixed frame, a material waiting module and a positioning device; one side of the material waiting fixing frame is fixed on the material taking bottom plate, and the other side of the material waiting fixing frame is fixed on the feeding box bottom plate; the material waiting position substrate is fixed on the material waiting fixing frame; the material waiting module comprises a material waiting position substrate, a position avoiding cylinder, a discharging cylinder supporting plate, a discharging cylinder, a material waiting linear bearing, a rigidity guide shaft, a linear bearing seat, a material waiting vacuum chuck mounting plate and a material waiting vacuum chuck, wherein the material waiting position substrate is fixed on the material waiting fixing frame; the positioning device comprises a positioning cylinder, an X-axis positioning block and a positioning block mounting plate; the positioning cylinder is arranged on the material waiting fixing frame, the positioning block mounting plate is fixed on the positioning cylinder, and the X-axis positioning block is arranged on the positioning block mounting plate;
the conveying device comprises a feeding rack, an anti-collision fence, a feeding bottom plate, an XYZ three-axis mechanical arm and a feeding sucker module; the anti-collision fence and the feeding bottom plate are fixed on the feeding rack; the XYZ three-axis mechanical arm is fixed on the feeding bottom plate; the feeding sucker module comprises a feeding vacuum sucker, a feeding sucker mounting plate, a buffering guide shaft, a buffering spring, a buffering guide shaft fixing block, a conveying linear bearing and a feeding sucker module mounting plate, wherein the feeding vacuum sucker is fixed on the feeding sucker mounting plate;
the blanking device comprises a blanking rack, a blanking box and a blanking module; the blanking box comprises a blanking box bottom plate, side plates and a blanking box rear plate, wherein the blanking box bottom plate is fixed on the blanking rack, the side plates are divided into a left side and a right side and are respectively fixed on two sides of the blanking box bottom plate in the width direction, and the blanking box rear plate is fixed on the upper tail part of the blanking box bottom plate in the length direction; the blanking module comprises a module bottom plate, a blanking servo module, a mobile station connecting plate, height base plates, a rigidity plate, a cylinder mounting plate, an inclined cylinder, a vacuum sucker connecting block, a blanking vacuum sucker fixing block and a blanking vacuum sucker, wherein the module bottom plate is fixed on a blanking frame;
the positioning blocks comprise a feeding-taking positioning block, a feeding-conveying positioning block, a taking-blanking positioning block and a blanking-blanking positioning block; the feeding-taking positioning block is fixed on the feeding box bottom plate and the taking bottom plate through a positioning pin and a screw, so that the positioning between the feeding box bottom plate and the taking bottom plate is realized; the feeding-conveying positioning block is fixed on the feeding box bottom plate and the feeding bottom plate through a positioning pin and a screw, so that the positioning between the feeding device and the conveying device is realized; the material taking-blanking positioning block is fixed on the material taking bottom plate and the blanking box bottom plate through a positioning pin and a screw, so that the positioning between the feeding device and the blanking device is realized; the blanking-blanking positioning block is fixed on the blanking box bottom plate and the module bottom plate through a positioning pin and a screw, so that the positioning between the blanking box bottom plate and the module bottom plate is realized;
the control system comprises a PLC, a sensor, an electromagnetic valve, a vacuum generator, a servo amplifier and a touch screen; the PLC is respectively connected with each sensor, the electromagnetic valve, the servo amplifier and the touch screen; the sensor comprises magnetic switches respectively arranged on the cylinders, photoelectric switches respectively arranged on the servo module, proximity switches respectively arranged on the material taking vacuum sucker fixing block, the material waiting vacuum sucker mounting plate, the material feeding sucker module mounting plate, the blanking vacuum sucker fixing block and the front baffle, and a correlation type photoelectric switch arranged on the feeding box bottom plate; the electromagnetic valve comprises a two-position three-way valve connected with the air source processing element, a two-position three-way valve respectively connected with the vacuum generator, and a two-position five-way valve respectively connected with the position dividing cylinder, the lifting cylinder, the position avoiding cylinder, the discharging cylinder, the positioning cylinder and the inclined cylinder; one vacuum generator for each vacuum chuck.
Furthermore, the magazine backplate contains two backplate strengthening ribs and a backplate, and the backplate is fixed on the backplate strengthening rib, and forms 95 degrees contained angles between the last magazine bottom plate, and between backplate and the last magazine bottom plate about 20mm in direction of height interval, and one of the photoelectric switch of correlation formula is fixed on the magazine bottom plate, is located between two backplate strengthening ribs, under the backplate, another photoelectric switch is fixed in positive stop one side, and photoelectric switch passes through the interval correlation between backplate and the last magazine bottom plate.
Furthermore, the material taking bottom plate is positioned on the side surface of the upper material box bottom plate, the material taking bottom plate and the upper material box bottom plate are parallel to each other, and the height of the material taking bottom plate is lower than that of the upper material box bottom plate; the feeding-material taking positioning block is of an inverted L shape and is positioned with the feeding box bottom plate and the material taking bottom plate through two pins on one surface respectively, so that the feeding box bottom plate and the material taking bottom plate are positioned in the XYZ three directions.
Furthermore, the material taking device also comprises a position-dividing cylinder mounting plate, a cylinder connecting plate, an upward lifting cylinder fixing plate and a drag chain clapboard; the lifting cylinder is fixed on the lifting cylinder fixing plate through a screw, the lifting cylinder fixing plate is locked on a cylinder connecting plate through a screw, the cylinder connecting plate is locked on the positioning cylinder moving table through a screw, the positioning cylinder is locked on a positioning cylinder mounting plate through a screw, and the drag chain partition plate is parallel to the movement direction of the positioning cylinder and fixed on the positioning cylinder mounting plate through a screw; the sub-cylinder mounting plate is fixed on the material taking servo module moving platform through a screw and a positioning pin, the moving direction of the sub-cylinder moving platform is perpendicular to the material taking servo module moving platform, and the sub-cylinder moving platform respectively enables the corresponding vacuum chucks to be located on the material feeding box bottom plate and on the material taking bottom plate when in resetting and action.
Furthermore, the material taking vacuum chuck fixing block is in an inverted T shape, holes are formed in the two transverse sides of the material taking vacuum chuck fixing block, and the material taking vacuum chuck fixing block is fixed on a lifting cylinder push rod through screws; the material taking vacuum chuck is vertically provided with four holes, two material taking vacuum chucks are fixed in the upper hole and the lower hole of the material taking vacuum chuck, two proximity switches with different sensing distances are fixed in the middle of the material taking vacuum chuck, and the material taking vacuum chucks and the proximity switches face the material box rear plate.
The material waiting module further comprises four linear guide rails and a guide rail height adjusting block, the guide rail height adjusting block is fixed on the material waiting substrate through screws, the linear guide rails are installed on the guide rail height adjusting block, a discharging air cylinder supporting plate is fixed on a sliding block of the linear guide rails, and the discharging air cylinder supporting plate is also connected with a position avoiding air cylinder pushing bar through an inverted L-shaped position avoiding air cylinder connecting block; the linear bearing blocks are inverted concave, two linear bearing blocks are fixed on a discharging air cylinder supporting plate in tandem through positioning pins and screws, a discharging air cylinder passes through notches of the linear bearing blocks, three linear bearings to be charged are fixed on the linear bearing blocks in a delta shape, three rigidity guide shafts and the front and rear linear bearings to be charged form a sliding pair, and one end face of each rigidity guide shaft is provided with a threaded hole and is fixed with a vacuum chuck mounting plate to be charged through the threaded hole; the material waiting vacuum chuck mounting plate is cross, and the central through-hole passes through the nut with ejection of compact cylinder push rod and links to each other, and two holes are opened from top to bottom in vertical direction, fixed two material waiting vacuum chucks respectively, and the fixed proximity switch of trompil between central through-hole and the lower material waiting vacuum chuck.
Furthermore, a feeding vacuum chuck is fixed on each of the upper portion and the lower portion of the feeding chuck mounting plate, a proximity switch is fixed in the middle of the feeding chuck mounting plate, and the feeding vacuum chucks and the proximity switches face the feeding device.
Furthermore, when the inclined cylinder stretches out of the push rod, the sucking disc surfaces of the blanking vacuum sucking disc fixing block and the blanking vacuum sucking disc on the vacuum sucking disc connecting block are parallel and level, and when the inclined cylinder resets, the blanking vacuum sucking disc on the vacuum sucking disc connecting block drives the aluminum inflation soaking plate to incline to one side.
Furthermore, an opening is formed in the front stop block, the proximity switch is fixed on the front stop block through the opening, and the sensing direction is upward.
Furthermore, one of the anti-falling brushes is fixed on the material loading box limiting plate, and the other one of the anti-falling brushes is fixed on the material waiting fixing frame.
Furthermore, the feeding box limiting plate is formed by bending and welding a steel pipe and a steel plate and is fixed on the sliding block.
Furthermore, the X-axis positioning block is an upper V-shaped block and a lower V-shaped block, the V-shaped notch faces the upper material box, and the position of the X-axis positioning block on the positioning block mounting plate can be adjusted along the height direction; the motion direction of the X-axis positioning cylinder is the same as that of the positioning cylinder.
Furthermore, the direction of the Z axis of the XYZ-axis mechanical arm is parallel to the material taking servo module, the Y axis is parallel to the height direction, and the X axis is parallel to the moving direction of the split cylinder moving table; the X-axis mechanical arm is an extension-type electric cylinder, and the Y-axis mechanical arm and the Z-axis mechanical arm are lead screw servo modules.
Furthermore, the anti-collision fence is formed by bending and welding steel pipes and is locked on the transmission rack through screws.
Further, the conveying device is positioned in the Z-axis direction of the feeding device; the feeding-conveying positioning block is respectively positioned with the feeding bottom plate and the material box bottom plate in a one-surface two-pin mode and fixed through screws, so that the conveying device and the feeding device are positioned.
Furthermore, a positioning pin hole and a threaded hole are reserved in the feeding bottom plate and used for positioning with processing equipment in a positioning block one-face two-pin mode.
Furthermore, the rear plate of the blanking box is consistent with the rear plate of the blanking box in structure and is fixed at the tail part of the bottom plate of the blanking box; the blanking-blanking positioning block is respectively positioned with the blanking box bottom plate and the module bottom plate in a one-side two-pin mode, and is fastened through screws to realize the positioning between the blanking box bottom plate and the module bottom plate; the material taking-blanking positioning block is respectively positioned with the material taking bottom plate and the blanking box bottom plate in a one-surface two-pin mode, and is fastened through screws, so that the positioning between the feeding device and the blanking device is realized.
Compared with the prior art, the method has the following advantages:
1) the utility model provides a loading attachment, conveyer, unloader, locating piece and control system realize aluminium system inflation soaking pit automatic feeding, location, ejection of compact, pay-off, unloading, and whole in-process aluminium system inflation soaking pit keeps vertical dress form, so can realize that aluminium system inflation soaking pit need keep the automatic unloading of going up in the process of vertical processing.
2) The grabbing of the aluminum inflation soaking plate is performed through the double vacuum suckers, the moving process is stable and reliable, and the aluminum inflation soaking plate cannot be damaged.
3) The distance of the blanking vacuum sucker is controlled by the inclined cylinder, so that a fixed small angle is kept between the blanking of the aluminum inflation soaking plate and the vertical surface, the randomness that the vertical blanking is toppled over is avoided, and the vertical large-angle overturning to the horizontal during the blanking of the aluminum inflation soaking plate is avoided.
4) The feeding device, the conveying device and the discharging device are respectively designed on the three racks, and then the positioning among the devices is realized through the positioning blocks in a mode of one surface and two pins, so that the influence caused by low welding precision of the large-size rack is reduced.
5) By adjusting the position of the feeding box limiting plate, even if the feeding box limiting plate and the to-be-fed fixing frame are fixed on one side of the feeding box bottom plate to form an area slightly larger than the width of the aluminum inflation soaking plate, the processing of the aluminum inflation soaking plate with different widths can be adapted. The machine tool brush fixed on the material loading box limiting plate and the material waiting fixing frame can effectively prevent the aluminum blowing soaking plate in the material loading box from toppling in the other direction due to accidents.
For a better understanding and practice, the present application is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic perspective view of an exemplary automatic feed system for an aluminum blown vapor panel of the present application;
FIG. 2 is a schematic perspective view of an exemplary loading device of the present application;
FIG. 3 is a schematic perspective view from another perspective of an exemplary loading mechanism of the present application;
FIG. 4 is a schematic perspective view of an exemplary standby module of the present application;
FIG. 5 is a perspective view of an exemplary positioning device of the present application;
FIG. 6 is a schematic perspective view of an exemplary conveyor of the present application;
FIG. 7 is a perspective view of an exemplary holding frame for holding materials of the present application;
fig. 8 is a schematic perspective view of an exemplary blanking device of the present application;
fig. 9 is an assembly structure diagram of an exemplary positioning block of the present application.
Names and corresponding reference numbers: the device comprises a touch screen 1, a feeding rack 2, a feeding box bottom plate 3, a feeding box back plate 4, a linear guide rail 5, a feeding box limiting plate 6, a material taking bottom plate 7, a material taking servo module 8, a waiting material fixing frame 9, a front stop block 10, a material discharging cylinder 11, a position separating cylinder 12, a rigidity guide shaft 13, a linear bearing seat 14, a waiting material linear bearing 15, a waiting material vacuum chuck mounting plate 16, a waiting material vacuum chuck 17, a positioning cylinder 18, an X-axis positioning block 19, a positioning block mounting plate 20, a position separating cylinder mounting plate 21, a lifting cylinder 22, a material taking vacuum chuck fixing block 23, a material taking vacuum chuck 24, a feeding-material taking positioning block 25, a lifting cylinder fixing plate 26, a cylinder connecting plate 27, a drag chain partition plate 28, a waiting material position substrate 29, a position avoiding cylinder connecting block 30, a position avoiding cylinder 31, a material discharging cylinder supporting plate 32, a guide rail height adjusting block 33, a linear guide rail 34, a feeding rack 35, The device comprises a feeding bottom plate 36, a conveying linear bearing 37, a feeding sucker module mounting plate 38, a buffering guide shaft spring assembly 39, a buffering guide shaft fixing block 40, a feeding sucker mounting plate 41, a Y-axis mechanical arm 42, a Z-axis mechanical arm 43, an X-axis mechanical arm 44, an anti-collision fence 45, a feeding vacuum sucker 46, a side plate 47, a blanking box rear plate 48, a blanking box bottom plate 49, a blanking-blanking positioning block 50, a module bottom plate 51, a blanking servo module 52, a moving platform connecting plate 53, a height backing plate 54, a rigidity plate 55, an air cylinder mounting plate 56, a vacuum sucker connecting block 57, an inclined air cylinder 58, a blanking vacuum sucker fixing block 59, a blanking vacuum sucker 60, a blanking rack 61, a feeding-conveying positioning block 62, a taking-blanking positioning block 63 and an anti-falling brush 64.
Detailed Description
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting of the present application. In the description of the present application, "a plurality" means two or more unless otherwise specified.
Referring to fig. 1 to 9, an exemplary automatic feeding system for an aluminum inflation soaking plate of the present application includes a feeding device, a conveying device, a discharging device, a positioning block, and a control system, wherein the feeding device, the conveying device, and the discharging device are positioned by the positioning block.
The feeding device comprises a feeding rack 2, a touch screen 1, a feeding box, a material taking device and a material waiting device; the feeding box comprises a feeding box bottom plate 3, a feeding box back plate 4, a linear guide rail 5, a feeding box limiting plate 6, an anti-falling brush 64 and a front stop block 10; the feeding box bottom plate 3 is locked on the feeding rack 2; the material box rear plate 4 comprises two rear plate reinforcing ribs and a back plate, the back plate is fixed on the rear plate reinforcing ribs and forms an included angle of 95 degrees with the upper material box bottom plate 3, the distance between the back plate and the upper material box bottom plate in the height direction is about 20mm, and the material box rear plate 4 is locked at the tail part of the upper material box bottom plate 3 in the Z-axis negative direction through the two rear plate reinforcing ribs by screws; the linear guide rails 5 are respectively arranged at the front end and the rear end of the upper material box bottom plate 3, the upper material box limiting plate 6 is formed by bending and welding a steel pipe and a steel plate and is fixed on a slide block of the linear guide rails 5, and the size of the upper material box is adjusted to adapt to an aluminum inflation soaking plate with an obstructed width by moving the upper material box limiting plate 6 along the X-axis direction of the upper material box bottom plate 3; meanwhile, the feeding box limiting plate 6, one side of the to-be-processed material fixing frame 9 and the feeding box rear plate 4 form a box body which is used for vertically and obliquely placing the to-be-processed aluminum inflation soaking plate; the anti-falling brush 64 is respectively fixed on the limiting plate 6 of the feeding box and the fixing frame 9 for waiting materials on one side of the feeding box and is used for preventing the blowing soaking plate made of aluminum to be processed from inclining forwards; the front stop block 10 is fixed on the Z-axis positive head of the upper material box bottom plate 3 through screws.
The material taking device comprises a material taking vacuum sucker 24, a material taking vacuum sucker fixing block 23, a lifting cylinder 22, a positioning cylinder 12, a material taking servo module 8, a material taking bottom plate 7, a positioning cylinder mounting plate 21, a cylinder connecting plate 27, an upward lifting cylinder fixing plate 26 and a drag chain clapboard 28; the material taking bottom plate 7 is positioned in the X-axis negative direction of the upper material box bottom plate 3, is parallel to the upper material box bottom plate 3, is positioned in the Y-axis negative direction of the upper material box bottom plate 3, and is locked on the material loading rack 2 through screws; the feeding-taking positioning block 25 is in an inverted L shape, and is respectively positioned with the feeding box bottom plate 3 and the taking bottom plate 7 through two pins on one side, so that the feeding box bottom plate 3 and the taking bottom plate 7 are positioned in the three directions of XYZ, and the feeding-taking positioning block is locked on the feeding box bottom plate 3 and the taking bottom plate 7 through screws; the material taking servo module 8 is fixed on the material taking bottom plate 7 through screws along the Z-axis direction, the positioning cylinder mounting plate 21 is fixed on the material taking servo module moving table through screws and positioning pins, and the positioning cylinder 12 is locked on the positioning cylinder mounting plate through screws, so that the positioning cylinder 12 moving table moves along the X-axis direction, and the initial position and the final position are respectively positioned right above the material feeding box bottom plate 3 and the material taking bottom plate 7; the lifting cylinder 22 is fixed on the upper lifting cylinder fixed plate through a screw, the upper lifting cylinder fixed plate 26 is locked on a cylinder connecting plate 27 through a screw, the cylinder connecting plate 27 is locked on a mobile platform of the positioning cylinder 12 through a screw, and a drag chain clapboard 28 is fixed on the positioning cylinder mounting plate 21 along the X-axis direction; the material taking vacuum chuck fixing block 23 is of an inverted T shape, holes are formed in the two transverse sides of the material taking vacuum chuck fixing block, the material taking vacuum chuck fixing block is fixed on a push rod of the lifting cylinder 22 through screws, four holes are vertically formed, two material taking vacuum chucks 24 are fixed in the upper hole and the lower hole, two proximity switches with different sensing distances are fixed in the middle hole, and the material taking vacuum chucks 24 and the proximity switches face the Z-axis negative direction.
The material waiting device comprises a material waiting fixing frame 9, a material waiting module and a positioning device; the material waiting fixing frame 9 is formed by splicing European standard 2040 aluminum profiles, is fixed on the material taking bottom plate 7 at one side and is fixed on the feeding box bottom plate 3 at the other side; the material waiting position substrate is fixed on the material waiting fixing frame; the material waiting module comprises a material waiting position substrate, a position avoiding cylinder, a material discharging cylinder supporting plate, a material discharging cylinder, a material waiting linear bearing, a rigidity guide shaft, a linear bearing seat, a material waiting vacuum chuck mounting plate and a material waiting vacuum chuck, wherein the material waiting position substrate 29 is fixed on the material waiting fixing frame 9, the position avoiding cylinder 31 is arranged on the material waiting position substrate, four guide rail height adjusting blocks 33 along the Z-axis direction are fixed at four corners of the material waiting position substrate 29, the linear guide rail 34 is arranged on the guide rail height adjusting blocks 33, the material discharging cylinder supporting plate 32 is fixed on a sliding block of the linear guide rail 34, an inverted L-shaped position avoiding cylinder connecting block 30 is fixed on a push rod of the position avoiding cylinder 31, and the material discharging cylinder supporting plate 32 is driven to move on the linear guide rail 34 through the position avoiding cylinder connecting block 30; the discharging air cylinder 11 is fixed on the discharging air cylinder supporting plate 32, the two inverted concave linear bearings 15 to be charged are fixed on the discharging air cylinder supporting plate 32 along the Z-axis direction, and the discharging air cylinder 11 penetrates through holes formed by the linear bearings 15 to be charged and the discharging air cylinder supporting plate 32; three linear bearings 15 to be charged are respectively arranged on the linear bearing seats 14 in a delta-shaped mode, three rigidity guide shafts 13 respectively form sliding pairs with the front and the rear linear bearing seats 14, threaded holes are formed in the end faces of the three rigidity guide shafts 13, a cross-shaped vacuum chuck mounting plate 16 to be charged is fixed together with a push rod of the discharging cylinder 11, and two vacuum chucks 17 to be charged are arranged on the vacuum chuck mounting plate 16 to be charged and face the positive direction of the Z axis; the positioning device comprises a positioning cylinder 18, an X-axis positioning block 19 and a positioning block mounting plate 20; the positioning cylinder 18 is installed on the material waiting fixing frame 9, the moving direction is the X-axis direction, the positioning block mounting plate 20 is made of European standard 2040 aluminum profiles, the length direction and the Y-axis direction are fixed on the positioning cylinder 18 in parallel, the two X-axis positioning blocks 19 are installed on the positioning block mounting plate 20 along the Y-axis direction, V-shaped grooves are formed in the X-axis positioning blocks, and the V-shaped grooves face the positive direction of the X-axis.
The conveying device is positioned in the Z-axis positive direction of the feeding device and comprises a feeding rack 35, an anti-collision fence 45, a feeding bottom plate 36, an XYZ three-axis mechanical arm and a feeding sucker module; the anti-collision fence 45 and the feeding bottom plate 36 are fixed on the feeding rack; the feeding-conveying positioning block 62 is respectively positioned with the feeding bottom plate 36 and the feeding box bottom plate 3 in a one-side two-pin mode, and the feeding-conveying positioning block 62 is respectively locked with the feeding bottom plate 36 and the feeding box bottom plate 3 through screws, so that the conveying device and the feeding device are positioned in the XYZ direction; the anti-collision fence 45 is formed by bending and welding steel pipes and is locked on the feeding rack 35 by screws; in the XYZ three-axis mechanical arm, a Z-axis mechanical arm 43 is a screw rod servo module and is fixed on the feeding bottom plate 36, a Y-axis mechanical arm 42 is a screw rod servo module and is fixed on a moving table of the Z-axis mechanical arm 43, and an X-axis mechanical arm 44 is an extension type electric cylinder and is fixed on a moving table of the Y-axis mechanical arm 42; the feeding sucker module comprises feeding vacuum suckers 46, feeding sucker mounting plates 41, buffer guide shaft spring assemblies 39, buffer guide shaft fixing blocks 40, conveying linear bearings 37 and feeding sucker module mounting plates 38, wherein the two feeding vacuum suckers 46 are fixed on the feeding sucker mounting plates 41, the feeding sucker mounting plates 41 are fixed on the buffer guide shaft fixing blocks 40, threaded holes are drilled at two ends of each buffer guide shaft, one end of each buffer guide shaft is fixed on the buffer guide shaft fixing block, the other end of each buffer guide shaft penetrates through the conveying linear bearing 37 and then is prevented from falling off from the conveying linear bearing 37 through mounting screws and gaskets, each buffer guide shaft spring assembly 39 comprises a buffer guide shaft and a buffer spring, each buffer spring is mounted on each buffer guide shaft and is positioned between the buffer guide shaft fixing block 40 and the end face of the conveying linear bearing 37, each conveying linear bearing 37 is mounted on the feeding sucker module mounting plate 38, the whole feeding sucker module is fixed on an X-axis mechanical arm 44 of the three-axis mechanical arm through the feeding sucker module mounting plates 38, the feeding vacuum chuck 46 is made to face in the negative Z-axis direction; the feeding bottom plate 36 is reserved with a positioning pin hole and a threaded hole for positioning with a processing device by using a one-side two-pin mode of a positioning block.
The blanking device comprises a blanking frame 61, a blanking box and a blanking module; the blanking box comprises a blanking box bottom plate 49, side plates 47 and a blanking box rear plate 48, wherein the blanking box bottom plate 49 is fixed on the blanking frame 61, the side plates 47 are divided into a left side and a right side, and are respectively fixed on two sides of the blanking box bottom plate 49 in the width direction, and the blanking box rear plate 48 and the blanking box rear plate 4 have the same structure and are fixed at the tail part of the blanking box bottom plate 49 in the Z-axis negative direction; the blanking module comprises a module bottom plate 51, a blanking servo module 52, a mobile station connecting plate 53, a height base plate 54, a rigidity plate 55, a cylinder mounting plate 56, an inclined cylinder 58, a vacuum sucker connecting block 57, a blanking vacuum sucker fixing block 59 and a blanking vacuum sucker 60, wherein the module bottom plate 51 is fixed on a blanking frame 61 and is parallel to the blanking box bottom plate 49 in the X-axis negative direction and the Y-axis negative direction of the blanking box bottom plate 49, a blanking-blanking positioning block 50 is respectively positioned with the blanking box bottom plate 49 and the module bottom plate 51 in a one-surface two-pin mode, and the positioning between the blanking box bottom plate and the module bottom plate is realized through screw fastening; the blanking servo module 52 is fixed on the module bottom plate 51 along the Z-axis direction, the moving platform connecting plate 53 is fixed on the moving platform of the blanking servo module 52, the two height base plates 54 and the rigidity plate 55 are fixed on the moving platform connecting plate 53 in an I shape, the cylinder mounting plate 56 is fixed above the height base plates 54 and the rigidity plate 55, the inclined cylinder 58 and the blanking vacuum chuck fixing block 59 are fixed on the cylinder mounting plate 56, the vacuum chuck connecting block 57 is installed on the push rod of the inclined cylinder 58, the blanking vacuum chucks 60 are respectively installed on the blanking vacuum chuck fixing block 59 and the vacuum chuck connecting block 57, when the inclined cylinder 58 extends out of the push rod, the two blanking vacuum chucks 60 are level and level, and when the inclined cylinder 58 is reset, the blanking vacuum chucks 60 on the vacuum chuck connecting block 57 drive the aluminum inflation soaking plate to incline towards the front side; the blanking device is positioned in the X-axis negative direction of the feeding device, and the material taking-blanking positioning block 63 is respectively positioned with the material taking bottom plate 7 and the blanking box bottom plate 49 in a one-surface two-pin mode and is fastened by screws, so that the positioning between the feeding device and the blanking device is realized.
The control system comprises a PLC, a sensor, an electromagnetic valve, a vacuum generator, a servo amplifier and a touch screen 1; the PLC is respectively connected with each sensor, the electromagnetic valve, the servo amplifier and the touch screen 1; the touch screen 1 is fixed on the feeding rack, and an operator can adjust and control parameters through the touch screen 1; the sensor comprises a magnetic switch, a photoelectric switch, a proximity switch and a mechanical limit switch, wherein two magnetic switches are arranged on each air cylinder and used for judging whether the air cylinder is in an action state or a reset state, two limit switches used for mechanical limit are arranged on each screw rod servo module, a photoelectric switch used for determining the tail end of a stroke and a photoelectric switch used for determining the original point, two proximity switches with different sensing distances are arranged on a material taking vacuum sucker fixing block 23 and used for controlling quick feeding and working feeding during material taking, a proximity switch is arranged on a material waiting vacuum sucker mounting plate 16 and used for judging whether a material waiting position exists, a proximity switch is respectively arranged on a feeding sucker module mounting plate 38 and a discharging vacuum sucker fixing block 59 and used for judging whether a corresponding vacuum sucker absorbs the material, a hole is formed in a front baffle 10, and the proximity switch is fixed on the front baffle 10 through the hole, the induction direction is upward and is used for judging whether the materials of the feeding box topple over or not; the material loading box and the material unloading box are both provided with a correlation type photoelectric switch for judging whether the material loading box and the material unloading box have materials or not; the electromagnetic valve comprises a two-position three-way valve connected with the air source processing element, two-position three-way valves respectively connected with the vacuum generator, and two-position five-way valves respectively connected with the air cylinder; one vacuum generator for each vacuum chuck.
During actual production operation, the position of the upper material box limiting plate 6 is adjusted according to the width of the aluminum blowing soaking plate and is locked, the aluminum blowing soaking plate is vertically placed into the upper material box, the material box rear plate 4 is backed against the material box, the starting operation is carried out, the material taking servo module 8 rapidly drives the positioning cylinder 12 to move towards the aluminum blowing soaking plate, when a remote proximity switch on the material taking vacuum suction cup fixing block 23 senses materials, the material taking servo module 8 decelerates, the material taking vacuum suction cup 24 is opened corresponding to a vacuum generator, when the material taking vacuum suction cup 24 sucks the materials, the close proximity switch on the material taking vacuum suction cup fixing block 24 receives a signal, the material taking servo module 8 stops, the lifting cylinder 22 lifts up, the material taking servo module 8 returns to the original position, the positioning cylinder 12 acts to bring the materials to a material waiting device, the positioning cylinder 18 acts to drive the X-axis 19 to position the materials, the avoiding cylinder 31 acts to enable the material waiting vacuum chuck 17 to be close to the material, the material waiting vacuum chuck 17 is opened corresponding to the vacuum generator to adsorb the material, the material taking vacuum chuck 24 is closed corresponding to the vacuum generator, and the positioning cylinder 18, the lifting cylinder 22 and the positioning cylinder 12 are reset to finish the material waiting action; when the XYZ mechanical arm is positioned at the discharging position, the discharging cylinder 11 acts to drive the material to be close to the feeding vacuum sucker 46, the feeding vacuum sucker 46 adsorbs the material, the material waiting vacuum sucker 17 releases the material, the discharging cylinder 11 resets to complete the discharging action, and the material waiting action is restarted; the YZ-axis mechanical arm moves to reach the designated position of the processing position, the X-axis mechanical arm moves to send the material to the processing position, the feeding vacuum sucker 46 releases the material, and the X-axis mechanical arm resets to finish the feeding action; the YZ-axis mechanical arm acts to reach the finished processing station, the X-axis mechanical arm acts to adsorb the processed materials, the X-axis mechanical arm resets, the YZ-axis mechanical arm acts to reach the blanking position, the X-axis mechanical arm acts to convey the materials to the blanking vacuum suction cup 60, the blanking vacuum suction cup 60 adsorbs the materials, the feeding vacuum suction cup 46 releases the materials, the X-axis mechanical arm resets, and the discharging action is repeated; the inclined cylinder 58 acts to incline the materials, the blanking servo module 52 acts to reach the appointed position of the blanking box, the blanking vacuum chuck 60 releases the materials, the blanking servo module 52 and the inclined cylinder 58 reset to complete the blanking action, and automatic vertical blanking and charging of the aluminum inflation soaking plate are realized.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application.

Claims (10)

1. The utility model provides an autoloading system for aluminium system inflation soaking board which characterized in that: the automatic feeding device comprises a feeding device, a conveying device, a discharging device, a positioning block and a control system, wherein the feeding device, the conveying device and the discharging device are positioned through the positioning block;
the feeding device comprises a feeding rack, a touch screen, a feeding box, a material taking device and a material waiting device; the feeding box comprises a feeding box bottom plate, a feeding box rear plate, a linear guide rail, a feeding box limiting plate, an anti-falling brush and a front stop block; the feeding box bottom plate is locked on the frame; the rear plate of the material box is locked at the tail part of the bottom plate of the material box; the linear guide rails are respectively arranged at the front end and the rear end of the bottom plate of the feeding box, the limiting plate of the feeding box is fixed on the slide block of the linear guide rails, and the size of the feeding box is adjusted to adapt to the aluminum inflation soaking plate with the blocked width by moving the limiting plate of the feeding box along the width direction of the bottom plate of the feeding box; the anti-falling brush is fixed on the material feeding box limiting plate; the front stop block is fixed at the head of the bottom plate of the feeding box;
the touch screen is fixed on the feeding rack;
the material taking device comprises a material taking vacuum chuck, a material taking vacuum chuck fixing block, a lifting cylinder, a positioning cylinder, a material taking servo module and a material taking bottom plate; the material taking bottom plate is locked on the material loading rack; the material taking servo module is fixed on the material taking bottom plate, and the position-dividing cylinder is fixed on a moving platform of the material taking servo module; the lifting cylinder is fixed on the moving table of the positioning cylinder; the material taking vacuum chuck fixing block is fixed on the lifting cylinder; the material taking vacuum chuck is fixed on the material taking vacuum chuck fixing block;
the material waiting device comprises a material waiting fixed frame, a material waiting module and a positioning device; one side of the material waiting fixing frame is fixed on the material taking bottom plate, and the other side of the material waiting fixing frame is fixed on the feeding box bottom plate; the material waiting position substrate is fixed on the material waiting fixing frame; the material waiting module comprises a material waiting position substrate, a position avoiding cylinder, a discharging cylinder supporting plate, a discharging cylinder, a material waiting linear bearing, a rigidity guide shaft, a linear bearing seat, a material waiting vacuum chuck mounting plate and a material waiting vacuum chuck, wherein the material waiting position substrate is fixed on the material waiting fixing frame; the positioning device comprises a positioning cylinder, an X-axis positioning block and a positioning block mounting plate; the positioning cylinder is arranged on the material waiting fixing frame, the positioning block mounting plate is fixed on the positioning cylinder, and the X-axis positioning block is arranged on the positioning block mounting plate;
the conveying device comprises a feeding rack, an anti-collision fence, a feeding bottom plate, an XYZ three-axis mechanical arm and a feeding sucker module; the anti-collision fence and the feeding bottom plate are fixed on the feeding rack; the XYZ three-axis mechanical arm is fixed on the feeding bottom plate; the feeding sucker module comprises a feeding vacuum sucker, a feeding sucker mounting plate, a buffering guide shaft, a buffering spring, a buffering guide shaft fixing block, a conveying linear bearing and a feeding sucker module mounting plate, wherein the feeding vacuum sucker is fixed on the feeding sucker mounting plate;
the blanking device comprises a blanking rack, a blanking box and a blanking module; the blanking box comprises a blanking box bottom plate, side plates and a blanking box rear plate, wherein the blanking box bottom plate is fixed on the blanking rack, the side plates are divided into a left side and a right side and are respectively fixed on two sides of the blanking box bottom plate in the width direction, and the blanking box rear plate is fixed on the upper tail part of the blanking box bottom plate in the length direction; the blanking module comprises a module bottom plate, a blanking servo module, a mobile station connecting plate, height base plates, a rigidity plate, a cylinder mounting plate, an inclined cylinder, a vacuum sucker connecting block, a blanking vacuum sucker fixing block and a blanking vacuum sucker, wherein the module bottom plate is fixed on a blanking frame;
the positioning blocks comprise a feeding-taking positioning block, a feeding-conveying positioning block, a taking-blanking positioning block and a blanking-blanking positioning block; the feeding-taking positioning block is fixed on the feeding box bottom plate and the taking bottom plate through a positioning pin and a screw, so that the positioning between the feeding box bottom plate and the taking bottom plate is realized; the feeding-conveying positioning block is fixed on the feeding box bottom plate and the feeding bottom plate through a positioning pin and a screw, so that the positioning between the feeding device and the conveying device is realized; the material taking-blanking positioning block is fixed on the material taking bottom plate and the blanking box bottom plate through a positioning pin and a screw, so that the positioning between the feeding device and the blanking device is realized; the blanking-blanking positioning block is fixed on the blanking box bottom plate and the module bottom plate through a positioning pin and a screw, so that the positioning between the blanking box bottom plate and the module bottom plate is realized;
the control system comprises a PLC, a sensor, an electromagnetic valve, a vacuum generator, a servo amplifier and a touch screen; the PLC is respectively connected with each sensor, the electromagnetic valve, the servo amplifier and the touch screen; the sensor comprises magnetic switches respectively arranged on the cylinders, photoelectric switches respectively arranged on the servo module, proximity switches respectively arranged on the material taking vacuum sucker fixing block, the material waiting vacuum sucker mounting plate, the material feeding sucker module mounting plate, the blanking vacuum sucker fixing block and the front baffle, and a correlation type photoelectric switch arranged on the feeding box bottom plate; the electromagnetic valve comprises a two-position three-way valve connected with the air source processing element, a two-position three-way valve respectively connected with the vacuum generator, and a two-position five-way valve respectively connected with the position dividing cylinder, the lifting cylinder, the position avoiding cylinder, the discharging cylinder, the positioning cylinder and the inclined cylinder; one vacuum generator for each vacuum chuck.
2. The auto-feed system for aluminum blown vapor chamber of claim 1 wherein: the magazine backplate contains two backplate strengthening ribs and a backplate, and the backplate is fixed on the backplate strengthening rib, and forms 95 degrees contained angles between the last magazine bottom plate, and between backplate and the last magazine bottom plate at about 20mm of direction of height interval, and one of them fixed on the magazine bottom plate of correlation formula photoelectric switch is located between two backplate strengthening ribs, under the backplate, another photoelectric switch is fixed in positive stop one side, and photoelectric switch passes through the interval correlation between backplate and the last magazine bottom plate.
3. The auto-feed system for aluminum blown vapor chamber of claim 2 wherein: the material taking bottom plate is positioned on the side surface of the upper material box bottom plate, the material taking bottom plate and the upper material box bottom plate are parallel to each other, and the height of the material taking bottom plate is lower than that of the upper material box bottom plate; the feeding-material taking positioning block is of an inverted L shape and is positioned with the feeding box bottom plate and the material taking bottom plate through two pins on one surface respectively, so that the feeding box bottom plate and the material taking bottom plate are positioned in the XYZ three directions.
4. The auto-feed system for aluminum blown vapor chamber of claim 3 wherein: the material taking device also comprises a position-dividing cylinder mounting plate, a cylinder connecting plate, an upward lifting cylinder fixing plate and a drag chain clapboard; the lifting cylinder is fixed on the lifting cylinder fixing plate through a screw, the lifting cylinder fixing plate is locked on a cylinder connecting plate through a screw, the cylinder connecting plate is locked on the positioning cylinder moving table through a screw, the positioning cylinder is locked on a positioning cylinder mounting plate through a screw, and the drag chain partition plate is parallel to the movement direction of the positioning cylinder and fixed on the positioning cylinder mounting plate through a screw; the sub-cylinder mounting plate is fixed on the material taking servo module moving platform through a screw and a positioning pin, the moving direction of the sub-cylinder moving platform is perpendicular to the material taking servo module moving platform, and the sub-cylinder moving platform respectively enables the corresponding vacuum chucks to be located on the material feeding box bottom plate and on the material taking bottom plate when in resetting and action.
5. The auto-feed system for aluminum blown vapor chamber of claim 4 wherein: the material taking vacuum chuck fixing block is in an inverted T shape, holes are formed in two transverse sides of the material taking vacuum chuck fixing block, and the material taking vacuum chuck fixing block is fixed on a lifting cylinder push rod through screws; the material taking vacuum chuck is vertically provided with four holes, two material taking vacuum chucks are fixed in the upper hole and the lower hole of the material taking vacuum chuck, two proximity switches with different sensing distances are fixed in the middle of the material taking vacuum chuck, and the material taking vacuum chucks and the proximity switches face the material box rear plate.
6. The auto-feed system for aluminum blown vapor chamber of claim 5 wherein: the material waiting module further comprises four linear guide rails and a guide rail height adjusting block, the guide rail height adjusting block is fixed on the material waiting material level substrate through screws, the linear guide rails are installed on the guide rail height adjusting block, a discharging air cylinder supporting plate is fixed on a sliding block of the linear guide rails, and the discharging air cylinder supporting plate is further connected with a position avoiding air cylinder pushing bar through an inverted L-shaped position avoiding air cylinder connecting block; the linear bearing blocks are inverted concave, two linear bearing blocks are fixed on a discharging air cylinder supporting plate in tandem through positioning pins and screws, a discharging air cylinder passes through notches of the linear bearing blocks, three linear bearings to be charged are fixed on the linear bearing blocks in a delta shape, three rigidity guide shafts and the front and rear linear bearings to be charged form a sliding pair, and one end face of each rigidity guide shaft is provided with a threaded hole and is fixed with a vacuum chuck mounting plate to be charged through the threaded hole; the material waiting vacuum chuck mounting plate is cross, and the central through-hole passes through the nut with ejection of compact cylinder push rod and links to each other, and two holes are opened from top to bottom in vertical direction, fixed two material waiting vacuum chucks respectively, and the fixed proximity switch of trompil between central through-hole and the lower material waiting vacuum chuck.
7. The auto-feed system for aluminum blown vapor chamber of claim 6 wherein: and the feeding vacuum sucker is fixed on the feeding sucker mounting plate from top to bottom, the proximity switch is fixed in the middle of the feeding sucker mounting plate, and the feeding vacuum sucker and the proximity switch face the direction of the feeding device.
8. The auto-feed system for aluminum blown vapor chamber of claim 6 wherein: when the inclined cylinder stretches out the push rod, the sucking disc surfaces of the blanking vacuum sucking disc fixing block and the blanking vacuum sucking disc on the vacuum sucking disc connecting block are parallel and level, and when the inclined cylinder resets, the blanking vacuum sucking disc on the vacuum sucking disc connecting block drives the aluminum inflation soaking plate to incline to one side.
9. The auto-feed system for aluminum blown vapor chamber of claim 6 wherein: the opening is formed in the front stop block, the proximity switch is fixed to the front stop block through the opening, and the sensing direction faces upwards.
10. The auto-feed system for aluminum blown vapor chamber of claim 6 wherein: one of the anti-falling hairbrushes is fixed on the material feeding box limiting plate, and the other one of the anti-falling hairbrushes is fixed on the material waiting fixing frame.
CN202022924032.4U 2020-12-08 2020-12-08 Automatic feeding system for aluminum inflation soaking plate Withdrawn - After Issue CN214269317U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022924032.4U CN214269317U (en) 2020-12-08 2020-12-08 Automatic feeding system for aluminum inflation soaking plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022924032.4U CN214269317U (en) 2020-12-08 2020-12-08 Automatic feeding system for aluminum inflation soaking plate

Publications (1)

Publication Number Publication Date
CN214269317U true CN214269317U (en) 2021-09-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022924032.4U Withdrawn - After Issue CN214269317U (en) 2020-12-08 2020-12-08 Automatic feeding system for aluminum inflation soaking plate

Country Status (1)

Country Link
CN (1) CN214269317U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112456140A (en) * 2020-12-08 2021-03-09 华南理工大学 Automatic feeding system for aluminum inflation soaking plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112456140A (en) * 2020-12-08 2021-03-09 华南理工大学 Automatic feeding system for aluminum inflation soaking plate
CN112456140B (en) * 2020-12-08 2024-04-05 华南理工大学 Automatic feeding system for aluminum inflation vapor chamber

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