CN214246240U - Disassembly-free foamed ceramic building template - Google Patents
Disassembly-free foamed ceramic building template Download PDFInfo
- Publication number
- CN214246240U CN214246240U CN202021911150.5U CN202021911150U CN214246240U CN 214246240 U CN214246240 U CN 214246240U CN 202021911150 U CN202021911150 U CN 202021911150U CN 214246240 U CN214246240 U CN 214246240U
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- ceramic plate
- foamed ceramic
- foaming ceramic
- foaming
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- 239000000919 ceramic Substances 0.000 title claims abstract description 59
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 32
- 238000005187 foaming Methods 0.000 claims abstract description 24
- 229920000642 polymer Polymers 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 239000003365 glass fiber Substances 0.000 claims abstract description 8
- 238000010276 construction Methods 0.000 abstract description 16
- 239000000835 fiber Substances 0.000 abstract description 8
- 239000011083 cement mortar Substances 0.000 abstract description 6
- 239000003822 epoxy resin Substances 0.000 abstract description 4
- 229920000647 polyepoxide Polymers 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000002861 polymer material Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 20
- 238000009415 formwork Methods 0.000 description 11
- 239000002023 wood Substances 0.000 description 7
- 238000005336 cracking Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The utility model provides an exempt from to tear open foamed ceramic building templates, its characterized in that: the foamed ceramic plate and the polymer mortar are fixedly connected and combined plate-shaped bodies in a pouring mode. The foaming ceramic plate is the rest foaming ceramic plate after the excess foaming ceramic plate is cut off from the initial foaming ceramic plate, and the sum of the thickness of the rest foaming ceramic plate and the thickness of the excess foaming ceramic plate is equal to the thickness of the initial foaming ceramic plate. The polymer mortar is a mixture of cement mortar and one or more of high polymer materials, epoxy resin, glass fiber short fibers and steel nail fibers. And a glass fiber net or a steel wire mesh is clamped between the foamed ceramic plate and the polymer mortar. The utility model discloses can accelerate construction speed, reduce cost improves the wall body quality.
Description
Technical Field
The utility model relates to a building templates and wall body material field especially relate to cast-in-place wall body template.
Background
Along with the national policy of green buildings, the buildings are more environment-friendly and energy-saving, the quality is better, the construction is safer, the speed is higher, the influence of the construction process on the surrounding environment is small, the comprehensive cost is low, and the method becomes a guiding idea of building design.
Under the background, the building wall body is difficult to meet new requirements by adopting materials and construction methods of traditional manual masonry and prefabricated wall batten assembly wall bodies. The cast-in-place building wall body adopts mechanized pouring construction to replace most of manual operation, and the advantages of high speed and less construction waste can better meet new requirements.
The deficiency of the prior art;
the implementation of cast-in-place walls involves both the use of forms and the material from which the walls are cast.
The cast-in-place wall body adopts the left and right side walls of the formworks, and the cavity in the middle of the formworks on the two sides is cast with wall body materials by mechanical pumping (the non-bearing wall adopts light concrete, and the bearing and anti-seismic wall adopts concrete). The cast-in-place wall is used in a mode that the investment is several times larger than that of the traditional masonry wall template, the investment is high, and the loss is large.
The traditional building templates generally adopt wood templates, steel templates, aluminum templates and plastic templates.
Wood formwork: the wood used for producing the wooden building template is large in wood consumption, and the number of felled trees is large, so that the method is not favorable for the ecological balance environment of green water of the green mountains advocated by the nation. The wood template, the wood chips cut by the wooden dragon and the tailings are inflammable substances, and a fire disaster happens on a construction site, so that potential safety hazards are brought to the construction site, and the management difficulty of safe construction is increased. While generating a lot of construction waste.
The steel mould, the aluminum mould, the plastic formwork are mostly customized to the specification and the dimension of each specific building, the specification and the dimension are formatted, the problems of dimensional deviation and deformation modulus of a building structure, holes reserved in door and window openings of a wall body and the like are difficult to deal with, and the installation is difficult. It is difficult to cut and repair the size of the specification as flexibly as the wood template. The formwork is suitable for being used in the field of shear walls cast together with structural columns and floor slabs. Meanwhile, the types of templates are high in price, large in capital investment, low in cost ratio of usability in a building system of a cast-in-place wall body and low in applicability.
And (4) removing the template after the cast-in-place wall is poured and cured. The two sides of the wall surface need to be roughened, dedusted and painted by mortar, so that the process is multiple and the cost is high.
In consideration of comprehensive performances of reducing structural load, insulating heat, insulating sound and the like of a wall body cast on site, a low-density lightweight concrete material is generally adopted, and is difficult to combine with plastering mortar, so that hollowing, cracking and other problems of the wall surface are easy to generate, and hidden dangers are brought to the building quality.
SUMMERY OF THE UTILITY MODEL
The utility model provides an exempt from to tear open foamed ceramic building templates, the shortcoming of prior art is solved to its purpose for construction speed, reduce cost improves the wall body quality.
The utility model provides a technical scheme that its technical problem adopted is:
the utility model provides a exempt from to tear open foamed ceramic building templates which characterized in that:
the foamed ceramic plate and the polymer mortar are fixedly connected and combined plate-shaped bodies in a pouring mode.
The foaming ceramic plate is the rest foaming ceramic plate after the excess foaming ceramic plate is cut off from the initial foaming ceramic plate, and the sum of the thickness of the rest foaming ceramic plate and the thickness of the excess foaming ceramic plate is equal to the thickness of the initial foaming ceramic plate.
The polymer mortar is a mixture of common mortar and one or more of high polymer materials, epoxy resin, glass fiber short fibers and steel nail fibers, and the common mortar is common cement mortar or fine aggregate concrete.
And a glass fiber net or a steel wire mesh is clamped between the foamed ceramic plate and the polymer mortar.
The utility model discloses an useful part lies in:
a: the cost is reduced:
1: when the foamed ceramic is used as a wall material, the foamed ceramic has excellent physical properties such as fire resistance, flame retardance, low water absorption, small drying shrinkage, strong durability and the like, but has high price and low market acceptance, so that the foamed ceramic is difficult to be widely used for many years. The utility model discloses the mould plate is exempted from to tear open by foamed ceramic only needs to remain at wall body panel surface (minimum only need remain 5MM) a small amount of foamed ceramic, has both played the superior performance of foamed ceramic material and has solved the problem that foamed ceramic is expensive again.
2: the utility model discloses only need the die assembly when cast-in-place wall body at the non-removable template, need not the die disassembly, with few labour cost low.
3: the wall filling material can be poured after the water and electricity pipelines are pre-buried when the disassembly-free formwork is installed, and the wall surface does not need to be grooved and is constructed in a cross fit mode. The construction period is shortened, the construction speed is accelerated, and the slotting labor cost is also saved.
4: the utility model discloses exempt from to tear open the use of template, wall body filler material adopts the mechanical pumping to send, and is efficient, reduces the recruitment cost.
5: the utility model discloses exempt from to tear open template rigidity big, the bending resistance is strong, reducible template supporting material, if when using with the cooperation of light gauge steel building system, exempt from to tear open the template anchor on light gauge steel, need not the template and support, reduce investment and material loss.
6: adopt the utility model discloses exempt from to tear open the template as the wall body panel, the wall body need not mortar whitewash, has left out mortar cost and labour cost.
7: the construction investment of supporting temporary living facilities such as accommodation is reduced while the construction workers are reduced, and a lot of comprehensive cost and waste are saved.
B: the construction is safer:
the utility model discloses exempt from to tear open the template and be inorganic incombustible material, reduce the timber quantity, the job site combustible material is few, reduces the potential safety hazard of conflagration.
C: the wall quality is improved:
1: the non-dismantling formwork serves as a wall panel, has the advantages of foamed ceramics and the high strength of the polymer mortar board, avoids the cracking and hollowing phenomenon of a cast-in-place wall body, and improves the quality of the wall body.
2: the non-dismantling formwork is anchored and positioned by using through-wall split bolts during installation, does not need to be dismantled after the wall is poured with filling materials, and is kept on the wall to serve as a permanent anchoring part.
3: the wall filling material, the non-dismantling formwork and the wall-through bolt are simultaneously and tightly bonded into a whole, so that the integrity and the stability of the wall are enhanced.
4: the three measures ensure the quality of the wall body, and avoid the hidden quality troubles of hollowing, cracking, delaminating and the like of the wall body. The wall body can be nailed and hung, and expansion screws can be driven, so that the impact resistance is enhanced.
D: the application range is wide:
after the templates are installed, the heat-insulating wall is formed by filling light materials in the middle, the shear wall is formed by pouring concrete, and the shear wall is combined with the light steel keel without pouring and filling to form the hollow wall.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic view of the foamed ceramic mounting template frame of the present invention;
FIG. 2 is a schematic view of the present invention in casting polymer mortar in a formwork frame;
FIG. 3 is a schematic view of the present invention for cutting the excess foamed ceramics;
FIG. 4 is a diagram of the present invention;
fig. 5 is a schematic view of the present invention, which is a glass fiber net or a steel wire net disposed between the polymer mortar and the foamed ceramic.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other embodiments can be obtained according to the drawings without inventive labor. In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. As used in this specification, the terms "upper," "lower," "inner," "outer," "bottom," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1:
the foaming ceramic plate 1 is horizontally placed on a horizontal plane, a height-fixing mold frame 3 is arranged on the periphery of the foaming ceramic plate 1, the mold frame 3 is higher than the foaming ceramic plate 1, and the higher part is the casting thickness of the polymer mortar.
As shown in fig. 2:
and pouring polymer mortar 2 on the surface of the foamed ceramic plate 1 with the mold frame 3, leveling, and removing the mold frame 3 after solidification.
Thus, the disassembly-free foamed ceramic building template which is formed by pouring, fixedly connecting and combining the plate-shaped foamed ceramic plate 1 and the polymer mortar 2 can be used as a template and a wall panel,
as shown in fig. 3:
the utility model discloses a further improvement: after the initial foamed ceramic plate 1 is combined with the polymer mortar 2 and cured, the extra thickness of the foamed ceramic plate 12 is cut off by the bisecting machine 4, and the foamed ceramic plate 11 of the extra thickness required for the design is left on the polymer mortar 2, resulting in a finished product as shown in fig. 4, which reduces the amount of the foamed ceramic plate (120 MM at the maximum, and only 5MM is left at the minimum).
The utility model discloses a further improvement: the polymer mortar 2 can be added with epoxy resin to improve the physical property of the mortar besides the conventional cement mortar added with high molecular materials.
In order to make the polymer mortar 2 have stronger bending resistance, short fibers or steel nail fibers are added when the polymer mortar 2 is mixed. The materials can be added singly or in a compound way.
As shown in fig. 5:
when the polymer mortar 2 is poured, a glass fiber net or a steel wire mesh 5 is paved on the surface of the foamed ceramic plate 1. The materials can be added singly or in a compound way.
Thus, the disassembly-free foamed ceramic building template with the foamed ceramic plate 1 and the polymer mortar 2 fixedly connected in a pouring mode is formed, and the glass fiber net or the steel wire mesh 5 is clamped between the foamed ceramic plate 1 and the polymer mortar 2.
The utility model discloses exempt from to tear open foamed ceramic building formwork closes outward appearance specification of synthetic product:
length: 300mm-3600 mm; width: 200mm-2400 mm; thickness: 10mm-150 mm.
The polymer mortar of the utility model can be common cement mortar or fine aggregate concrete; furthermore, high molecular materials or epoxy resin can be added into common cement mortar, so that the bonding strength with the foamed ceramic is increased, and other physical properties of the mortar are improved; the anti-cracking and anti-breaking performance can be enhanced by adding anti-cracking short fibers and steel nail fibers into common cement mortar or polymer mortar, and the materials can be added or not added, can be added independently or can be added in a compound manner
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (1)
1. The utility model provides a exempt from to tear open foamed ceramic building templates which characterized in that: the foamed ceramic plate and the polymer mortar are fixedly connected in a pouring mode to form a plate-shaped body; the foaming ceramic plate is the rest foaming ceramic plate after the excess foaming ceramic plate is cut off from the initial foaming ceramic plate, and the sum of the thickness of the rest foaming ceramic plate and the thickness of the excess foaming ceramic plate is equal to the thickness of the initial foaming ceramic plate; and a glass fiber net or a steel wire mesh is clamped between the foamed ceramic plate and the polymer mortar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021911150.5U CN214246240U (en) | 2020-08-28 | 2020-08-28 | Disassembly-free foamed ceramic building template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021911150.5U CN214246240U (en) | 2020-08-28 | 2020-08-28 | Disassembly-free foamed ceramic building template |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214246240U true CN214246240U (en) | 2021-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021911150.5U Active CN214246240U (en) | 2020-08-28 | 2020-08-28 | Disassembly-free foamed ceramic building template |
Country Status (1)
| Country | Link |
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| CN (1) | CN214246240U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114351895A (en) * | 2022-02-25 | 2022-04-15 | 江西中材新材料有限公司 | An assembled composite formwork cast-in-place foam concrete self-insulation exterior wall system |
-
2020
- 2020-08-28 CN CN202021911150.5U patent/CN214246240U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114351895A (en) * | 2022-02-25 | 2022-04-15 | 江西中材新材料有限公司 | An assembled composite formwork cast-in-place foam concrete self-insulation exterior wall system |
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