CN214244406U - Integrated gas fertilizer co-production device for methane tank - Google Patents

Integrated gas fertilizer co-production device for methane tank Download PDF

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CN214244406U
CN214244406U CN202023137284.9U CN202023137284U CN214244406U CN 214244406 U CN214244406 U CN 214244406U CN 202023137284 U CN202023137284 U CN 202023137284U CN 214244406 U CN214244406 U CN 214244406U
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biogas
fertilizer
gas
tank body
methane
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CN202023137284.9U
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靳文尧
徐晓晨
杨凤林
陈捷
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Dalian Haichuan Bochuang Environmental Protection Technology Co ltd
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Dalian Haichuan Bochuang Environmental Protection Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The utility model discloses a device of integration methane-generating pit gas fertile coproduction, including the marsh gas box, be connected with the level gauge intubate in marsh gas box one side, the opposite side top is equipped with agitator motor, and the stirring rake that links to each other with agitator motor stretches into marsh gas box lower part, the marsh gas export at marsh gas box top links to each other with the drain sump entry, the drain sump export links to each other with the digester entry, the digester exit linkage to marsh gas gasbag is equipped with the user on marsh gas gasbag and gets the gas port. The device can be used in four seasons in the north and the south of China, fully considers the problems of uneven levels of rural operators and the like, realizes 'fool' operation, occupies small area, and has strong applicability and high integration level.

Description

Integrated gas fertilizer co-production device for methane tank
Technical Field
The utility model belongs to the field of environmental protection rural solid waste treatment, in particular to a device for gas-fertilizer co-production of an integrated methane tank.
Background
The anaerobic digestion technology is a process for producing biogas and solid/liquid organic fertilizer by decomposing organic substances by using microorganisms under anaerobic conditions. The method can treat the excrement simultaneously, has easily controlled process conditions, convenient equipment operation and maintenance, is environment-friendly, and produces green sustainable energy, thereby being widely concerned. The traditional cognition for methane fermentation is retained in an underground household methane tank or a large and medium methane tank, namely, a brick concrete/concrete structure tank body is adopted to ferment materials to produce methane, so that the problems of low methane production efficiency in winter, easy crusting, unstable operation and the like exist, and the traditional cognition is basically eliminated at present.
In recent years, the country has been vigorously spreading a regional solid organic waste treatment center or a vein industrial park in counties as a unit, and taking planting and breeding combination, farming and pasturing circulation, nearby consumption and comprehensive utilization as main lines, taking livestock and poultry breeding excrement, breeding sewage, toilet septic tank excrement and the like as main treatment objects, wherein the treatment capacity of a single project is about 300-1000 tons/day, and the investment scale is about 0.6 to 1.5 billion yuan RMB. For certain villages and towns with smaller culture scale or laggard economy but urgent organic solid waste treatment requirements, the problem of large investment scale and large land requirement area exists in the centralized waste disposal, and professional construction and operation teams are needed for projects. How to combine the large-scale biogas engineering with the traditional household or large and medium-sized biogas digester to develop an integrated biogas digester suitable for small-scale cultivation plants, villages or greenhouses is worth researching and discussing.
SUMMERY OF THE UTILITY MODEL
The application aims to provide a device for co-producing gas and fertilizer in an integrated methane tank, which solves the problems of low efficiency and high investment and large occupied area of large-scale methane tank engineering in traditional household and large-medium methane tanks and reduces agricultural non-point source pollution.
In order to achieve the purpose, the technical scheme of the application is as follows: the device for the integrated gas-fertilizer co-production of the biogas digester comprises a biogas digester body, wherein one side of the biogas digester body is connected with a liquid level meter insertion pipe, the top of the other side of the biogas digester body is provided with a stirring motor, a stirring paddle connected with the stirring motor extends into the lower part of the biogas digester body, a biogas outlet at the top of the biogas digester body is connected with an inlet of a dewatering tank, an outlet of the dewatering tank is connected with an inlet of a desulfurizing tank, an outlet of the desulfurizing tank is connected to a biogas air bag, and a user air intake is arranged on the biogas air bag.
Furthermore, a liquid outlet pump is arranged on a bottom plate of the methane tank body, the liquid outlet pump is connected to a liquid outlet at the top of the methane tank body through a pipeline, and a water replenishing port is arranged beside the liquid outlet.
Furthermore, the volume range of the biogas tank body is 1-100m3
Furthermore, a heating coil is wound inside or outside the methane tank body, and electricity or hot water is adopted to heat the methane tank body.
Further, a heat insulation layer is arranged outside the methane tank body, and the thickness of the heat insulation layer is 5-20 cm.
Furthermore, an internal access hole and an external access hole are formed in the top of the biogas tank body, and the external access hole is located beside the stirring motor.
Furthermore, a feeding hole is formed in the top of one side of the methane tank body.
As a further step, the lower part of the dewatering tank is provided with an observation window, and the bottom of the dewatering tank is provided with a water outlet.
As a further improvement, the upper part and the lower part of the desulfurizing tank are respectively provided with an observation window, and the bottom is provided with a water outlet.
As a further step, the power of the stirring motor is selected within the range of 45-150W/m3Intermittent stirring or continuous stirring is adopted.
The utility model discloses owing to adopt above technical scheme, can gain following technological effect: the device can be used in four seasons in the north and the south of China, fully considers the problems of uneven levels of rural operators and the like, realizes 'fool' operation, occupies small area, and has strong applicability and high integration level. Can treat various common solid organic wastes in village range, such as biomass straws, kitchen wastes, toilet septic tank wastes, livestock and poultry breeding wastes, waste vegetables and the like, can realize co-production of gas and fertilizer, and reduce agricultural non-point source pollution.
Drawings
FIG. 1 is a schematic structural view of an integrated biogas digester gas fertilizer co-production device;
the sequence numbers in the figures illustrate: 1. the device comprises a liquid level meter insertion pipe, 2 feed inlets, 3 heating coils, 4 internal access holes, 5 water replenishing ports, 6 liquid outlets, 7 biogas outlets, 8 stirring motors, 9 external access holes, 10 liquid outlet pumps, 11 dehydration tanks, 12 desulfurization tanks, 13 water outlets, 14 biogas air bags, 15 user gas taking ports and 16 observation windows.
Detailed Description
The invention will be described in further detail with reference to the following figures and specific embodiments: the present application is further described by taking this as an example.
Example 1
The application provides a device of integration methane-generating pit gas fertile coproduction, including the biogas tank body, be connected with the level gauge intubate in biogas tank body one side, the opposite side top is equipped with agitator motor, and the stirring rake that links to each other with agitator motor stretches into biogas tank body lower part, the marsh gas export at biogas tank body top links to each other with the dehydration jar entry, the dehydration jar export links to each other with the digester entry, the desulfurization jar exit linkage to marsh gas gasbag is equipped with the user and gets the gas mouth on marsh gas gasbag.
The bottom plate of the methane tank body is provided with a liquid outlet pump, the liquid outlet pump is connected to a liquid outlet at the top of the methane tank body through a pipeline, and a water replenishing port is arranged beside the liquid outlet.
The volume range of the biogas tank body is 1-100m3The heating coil is wound inside or outside the biogas tank body, electricity or hot water is adopted to heat the biogas tank body, and a heat insulation layer is arranged outside the biogas tank body and is 5-20cm thick.
The biogas tank is characterized in that an inner access hole and an outer access hole are formed in the top of the biogas tank body, the outer access hole is located beside the stirring motor, the inner access hole is used for maintaining the liquid outlet pump and the stirring paddle, and the outer access hole is used for maintaining the stirring motor.
The process matched with the device comprises the following steps: firstly, 1-20% of anaerobic digestion inoculum is added into a biogas tank body through a feed inlet at the top of the biogas tank body, and then solid organic waste and tempering water are added to control the concentration range of dry matters in the tank body to be 3-15%; starting a heating coil and a stirring motor, and controlling the fermentation process conditions as follows: the temperature is 30-43 ℃, the pH is 6-8.5, the ammonia nitrogen concentration is less than or equal to 5000mg/L, the refueling period is 10-50 days, and the volume fraction of refueling is 10-50%; after the treatment is finished, a liquid outlet pump is used for pumping out the solid-liquid mixture and using the solid-liquid mixture as a liquid fertilizer, and the using method comprises the following steps: the application amount per mu is less than 4 tons/time, and the application period is more than 10 days; the generated biogas enters a dehydration tank and a desulfurization tank in sequence, and the concentration of hydrogen sulfide at the outlet of the desulfurization tank is less than 20mg/m3(ii) a The marsh gas finally enters a marsh gas air bag for storage and use by users, and the volume of the marsh gas air bag is 1.5 to 3 times of that of the marsh gas box body.
The inoculum can select rumen functional bacteria agent or anaerobic digestion sludge according to different degradation objects.
The modified water comprises non-toxic non-industrial drainage such as domestic sewage, breeding wastewater, food processing wastewater and the like.
Can treat various common solid organic wastes in the village range, particularly can add yellow straws with the dry weight of more than 50 percent, has the comprehensive degradation efficiency of more than 75 percent, and is thorough in reduction and harmlessness. The retention time can be shortened from 40-60 days to 15-20 days by adopting the rumen functional microbial inoculum, the solid content in fermentation is 10-12%, and the gas production can reach up to350m3More than t.TS, high efficiency of producing the biogas. Besides containing major elements such as N/P/K and the like, medium elements such as Ca, Mg and the like, and trace elements such as B, Mo, Zn and the like, the fermentation residual liquid also contains a large amount of plant active components such as amino acid, B vitamins, auxin and the like, so that the application amount of the fertilizer can be effectively reduced, and the product quality is improved.
The above, only for the utility model discloses create the concrete implementation way of preferred, nevertheless the utility model discloses the protection scope of creation is not limited to this, and any person skilled in this technical field is in the utility model discloses create the technical scope of disclosure, according to the utility model discloses the technical scheme of creation and utility model design equivalence replacement or change all should be covered in the protection scope of creation of the utility model.

Claims (10)

1. The device for the integrated gas-fertilizer co-production of the methane tank is characterized by comprising a methane tank body, wherein one side of the methane tank body is connected with a liquid level meter insertion pipe, the top of the other side of the methane tank body is provided with a stirring motor, a stirring paddle connected with the stirring motor extends into the lower part of the methane tank body, a methane outlet at the top of the methane tank body is connected with an inlet of a dewatering tank, an outlet of the dewatering tank is connected with an inlet of a desulfurization tank, an outlet of the desulfurization tank is connected to a methane air bag, and a user gas taking port is arranged on the methane air bag.
2. The integrated device for co-production of gas and fertilizer in a biogas digester as claimed in claim 1, wherein a liquid outlet pump is arranged on the bottom plate of the biogas digester, the liquid outlet pump is connected to a liquid outlet at the top of the biogas digester through a pipeline, and a water replenishing port is arranged beside the liquid outlet.
3. The integrated biogas digester gas-fertilizer co-production device according to claim 1, wherein the volume range of the biogas tank body is 1-100m3
4. The integrated biogas digester gas fertilizer co-production device according to claim 1, wherein a heating coil is wound inside or outside the biogas tank body.
5. The integrated biogas digester gas-fertilizer co-production device according to claim 1, wherein the biogas tank body is externally provided with a heat insulation layer, and the thickness of the heat insulation layer is 5-20 cm.
6. The integrated biogas digester gas-fertilizer co-production device according to claim 1, wherein the top of the biogas tank body is provided with an internal access hole and an external access hole, and the external access hole is positioned beside the stirring motor.
7. The integrated biogas digester gas-fertilizer co-production device according to claim 1, wherein a feed inlet is arranged at the top of one side of the biogas tank body.
8. The integrated device for co-producing gas and fertilizer in a biogas digester as claimed in claim 1, wherein the lower part of the dehydration tank is provided with an observation window, and the bottom is provided with a water outlet.
9. The integrated device for co-producing gas and fertilizer in a biogas digester as claimed in claim 1, wherein the upper and lower parts of the digester are respectively provided with observation windows, and the bottom is provided with a drain outlet.
10. The integrated biogas digester gas-fertilizer co-production device according to claim 1, wherein the power selection range of the stirring motor is 45-150W/m3Intermittent stirring or continuous stirring is adopted.
CN202023137284.9U 2020-12-23 2020-12-23 Integrated gas fertilizer co-production device for methane tank Active CN214244406U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112553053A (en) * 2020-12-23 2021-03-26 大连海川博创环保科技有限公司 Device and method for co-producing gas fertilizer in integrated methane tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112553053A (en) * 2020-12-23 2021-03-26 大连海川博创环保科技有限公司 Device and method for co-producing gas fertilizer in integrated methane tank

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