CN214237681U - Continuous through type automatic deburring equipment - Google Patents

Continuous through type automatic deburring equipment Download PDF

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CN214237681U
CN214237681U CN202023078177.3U CN202023078177U CN214237681U CN 214237681 U CN214237681 U CN 214237681U CN 202023078177 U CN202023078177 U CN 202023078177U CN 214237681 U CN214237681 U CN 214237681U
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feeding
sorting
conveyor
machine
finishing
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王永强
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Shiyan Taixiang Industry Co ltd
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Shiyan Taixiang Industry Co ltd
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Abstract

The utility model relates to a continuous through type automatic deburring device, which comprises a feeding conveyor, a polishing machine, a sorting machine, a grinding material returning conveyor and a central control electric cabinet; the feeding conveyor, the finishing machine and the sorting machine are sequentially connected, and the finishing machine is provided with an automatic cutting fluid feeding and draining device; the sorting machine is respectively connected with the abrasive material returning conveyor and the equipment of the next procedure, and the other end of the abrasive material returning conveyor is connected with a feeding port of the polishing machine; the central control electric cabinet is respectively connected with the feeding conveyor, the finishing machine, the sorting machine and the abrasive material returning conveyor to control the coordination work of all parts. The utility model discloses mainly be applicable to the finishing processing of various small-size parts, be particularly useful for some thin wall, thin slice and the narrow slit part that can not bear great mechanical stress and the continuous batch finishing processing of the complicated formed part of abnormal shape, work piece after the finishing does not destroy and changes original size precision, does not produce the bruise, can improve part roughness precision level 1-2 level moreover, replaces traditional artifical burring, greatly reduced intensity of labour and manufacturing cost.

Description

Continuous through type automatic deburring equipment
Technical Field
The utility model belongs to the technical field of the machine-building, a full-automatic burring equipment of continuous through type that relates to the small-size spare part surface burr of machining, acute angle abate, the finishing such as the outward appearance deburring of the various small-size parts that mainly is applicable to metal, non ferrous metal and nonmetal and make, especially be applicable to some thin wall, thin slice and the narrow slit part that can not bear great mechanical stress and the continuous batch finishing processing of the complicated formed part of abnormal shape.
Background
At present, in the field of machining, the traditional process for removing burrs on the surfaces of parts is manual deburring, the efficiency is low, the labor intensity is high, the cost is high, and the quality is difficult to ensure. At present, the advanced process of automatic deburring by using a mechanical arm is adopted, but the investment cost is high, and the comprehensive performance such as the beat of mechanical arm deburring is not ideal for the small-sized complex parts with burrs distributed on a plurality of surfaces in batch production.
Therefore, in order to perform a finishing process such as acute-angle blunting of small and complicated parts having burrs distributed over a plurality of surfaces, and various small parts, which are mass-produced, particularly a continuous batch finishing of thin-walled, narrow-slit parts and irregularly shaped complicated molded parts, which cannot withstand large mechanical stress, it is necessary to develop a facility to reduce production costs and improve production line rate.
Disclosure of Invention
The utility model discloses to the problem that exists among the above-mentioned background art, provided a be applied to automobile parts's part after can the finishing not destroy and change original size precision, do not produce the automatic burring equipment of continuous through type that collides with the wound and can improve part roughness precision grade.
The utility model discloses a realize through following technical scheme:
the continuous through type automatic deburring equipment comprises a feeding conveyor, a finishing machine, a sorting machine, an abrasive material returning conveyor and a central control electric cabinet; the feeding conveyor, the finisher and the sorting machine are sequentially connected, and the finisher is provided with an automatic cutting fluid feeding and draining device; the sorting machine is respectively connected with the grinding material returning conveyor and equipment of the next working procedure, and the other end of the grinding material returning conveyor is connected with a feeding port of the polishing machine; the central control electric cabinet is respectively connected with the feeding conveyor, the finishing machine, the sorting machine and the abrasive material return conveyor to control the coordination work of all parts.
The continuous through type automatic deburring equipment comprises: the feeding conveyor comprises a feeding conveying belt, a feeding speed reducing motor and a feeding support; the feeding conveyer belt is arranged on the feeding conveyer belt frame through a driving wheel and a driven wheel; the feeding speed reducing motor is connected with the driving wheel through a belt and fixed on the feeding conveyor belt frame; the feeding support is connected with the feeding conveying belt frame through screws, and supports and adjusts the position of the feeding conveying belt.
The continuous through type automatic deburring equipment comprises: the finishing machine comprises a base, a working groove container, a finishing motor and a junction box, wherein the working groove container, the finishing motor and the junction box are fixed on the base; the base is positioned below the base, and a shock pad is arranged at the bottom of the base; the working groove container is an annular container with a spiral groove, and a feeding hole is formed in the upper end of the working groove container; the feeding hole is connected with a feeding conveyer belt of the feeding conveyer; the inner wall of the working groove container is provided with a pouring PU rubber layer, and ceramic abrasive materials are contained in the container; the polishing motor is a vibration motor, the bottom of the polishing motor is fixedly arranged on the base, is convexly arranged in the center of the bottom of the working groove container, and is connected with the working groove container through a spring; the junction box is fixed on the outer side of the base so as to connect the motor and the central control electric cabinet. An upper cover and a spray header are arranged above the working tank container, and a discharge hole and a water discharge outlet are arranged at the lower part of the working tank container.
The continuous through type automatic deburring equipment comprises: the front end of the sorting machine is connected with a workpiece outlet of the finishing machine, and the rear end of the sorting machine is respectively connected with the grinding material return conveyor and equipment of the next procedure, and the equipment comprises a sorting box body, a sorting motor and a sorting screen; the sorting box body is fixedly installed through a bottom corner provided with a spring; the spring is arranged between the box body and the bottom corner; the two ends of the box body are respectively provided with a feed inlet and a discharge outlet, the top of the box body is provided with a compactor, the lower part of the box body is provided with a grinding block outlet, and the bottom of the box body is lined with wear-resistant rubber; the feeding hole is connected with a workpiece outlet of the finishing machine, and the discharging hole is connected with equipment of the next process; the sorting motor is a vibrating motor and is arranged below the box body, and the exciting force generated by the high-speed rotation of the motor enables the workpiece entering from the feeding hole and the grinding materials to move forwards; the sorting screen is made of a wear-resistant nylon plate, is positioned in the middle of the box body and is fixed by the compactor; during operation, the grinding blocks pass through the separation screen mesh and leak into the lower part of the separation screen mesh to enter the grinding block outlet, and workpieces enter the discharge hole forwards on the separation screen mesh and are transferred to the next procedure.
The continuous through type automatic deburring equipment comprises: the separator also comprises a waste collection box; the waste collecting box is arranged at the lower part of the sorting box body and is provided with a sliding drawer which is fully distributed with small holes to form narrow slits, and waste grinding blocks and fragments are collected during operation.
The continuous through type automatic deburring equipment comprises: the front end of the abrasive material returning conveyor is connected with the sorting machine, the rear end of the abrasive material returning conveyor is connected with the finishing machine, and the abrasive material returning conveyor comprises a rack, and a blanking hopper, a conveying belt and a speed regulating motor reducer which are arranged on the rack; one end of the conveying belt is positioned below a discharge hole of the sorting machine and used for receiving the sorted grinding materials; the other end is connected with the blanking hopper; the blanking hopper is arranged at the top end of the finishing machine and is positioned above the tail end of the innermost spiral ring of the working groove container.
The continuous through type automatic deburring equipment comprises: the base and the sorting box body are formed by welding steel plates; the working tank container is formed by welding steel plates for vibration.
Has the advantages that:
the utility model discloses a be applied to automobile parts's automatic burring technology of continuous through-type, through the regular vibration that equipment container produced, the ceramic abrasive material in the ring type container and the continuous upset motion of part, mutual extrusion grinding, then make abrasive material and part autosegregation through the sorter, the abrasive material recycles, the part that has gone the burr is automatic to be shifted into next process to realize the purpose of automatic burring in batches continuously; the automatic deburring machine is mainly suitable for the finishing processing of deburring, acute-angle blunting and the like on the appearance of various small parts made of metal, nonferrous metal and nonmetal, and is particularly suitable for the continuous batch finishing processing of thin walls, thin slices, narrow-slit parts and irregularly-shaped complex formed parts which cannot bear large mechanical stress, the finished parts cannot damage and change the original dimensional precision, and can not generate collision damage, the grade of the surface roughness precision of the parts can be improved by 1-2, the traditional manual deburring can be replaced, the high investment of mechanical arm deburring can be replaced to a certain extent, the problems of limitation and the like in the application field are solved, the labor intensity and the production cost are greatly reduced, the production efficiency is greatly improved, and the automatic degree of machining of automobile parts plays an important role in propulsion.
Drawings
Fig. 1 and 2 are schematic structural views of the continuous through type automatic deburring device of the present invention;
FIG. 3 is a schematic structural view of a feeding conveyor of the continuous through type automatic deburring device of the present invention;
FIG. 4 is a schematic structural view of a finishing machine of the continuous through type automatic deburring device of the present invention;
fig. 5 is the structure schematic diagram of the sorting machine of the continuous through type automatic deburring device of the utility model.
Detailed Description
As shown in fig. 1 to 5, the continuous through type automatic deburring device of the present invention comprises a feeding conveyor 1, a polishing machine 2, a sorting machine 3, a grinding material returning conveyor 4 and a central control electric cabinet 5.
The feeding conveyor 1 is used as an independent working unit and connected with the vibration polishing machine 2 and consists of a feeding conveyer belt 11, a feeding speed reducing motor 12 and a feeding support 13; wherein, the feeding conveyer belt 11 is installed on the feeding conveyer belt frame 14 through a driving wheel 111 and a driven wheel 112; the feeding speed reducing motor 12 is connected with the driving wheel through a belt and fixed on the feeding conveyor belt frame 14; the feeding support 13 is connected to the feeding belt frame 14 by screws, and supports and adjusts the position of the feeding belt 11.
The finishing machine 2 is connected with the vibration sorting machine 3 as an independent working unit, is provided with an automatic cutting fluid feeding and draining device and comprises a base 21, a working groove container 22 fixed on the base 21, a finishing motor 23, a junction box 24 and the like; wherein,
the base 21 is positioned below and plays a supporting role, and in order to bear better rigidity, the base 21 is formed by welding steel plates; in order to reduce vibration and shake during startup and shutdown, a shock pad 25 is arranged at the bottom of the base 21;
the working groove container 22 is an annular container with a spiral groove 221, is fixed on the base 21, is welded by a vibration steel plate, has better rigidity, is provided with a feeding hole 222 at the upper end, and is internally provided with ceramic grinding materials; the feeding port 222 is connected with the feeding conveyer belt 11 of the feeding conveyer 1; in order to avoid the workpiece from being scratched and reduce noise in the finishing process, the inner wall of the grooving container is provided with a poured PU rubber layer which has the performances of acid resistance, alkali resistance, oil resistance and wear resistance; in order to facilitate the replacement of the abrasive, an upper cover 223 and a spray water pipe 224 are arranged above the working groove container 22, a feed port 222 is arranged at the starting end of the working groove container in the center of the upper cover 223, a workpiece outlet is arranged at the tail end of the outermost ring of the working groove container, and a discharge port 225 and a discharge port 226 are arranged at the lower part of the working groove container;
the polishing motor 23 is a vibration motor, the bottom of which is fixedly arranged on the base 21, is convexly arranged at the center of the bottom of the working groove container 22 and is connected with the working groove container 22 through a polishing spring 26;
the junction box 24 is fixed outside the base 21 to realize the electric connection of the motor and the central control electric cabinet 5.
The sorting machine 3 is an independent working unit, the front end of the sorting machine is connected with a workpiece outlet of the finishing machine 2, and the rear end of the sorting machine is respectively connected with the abrasive material returning conveyor 4 and equipment of a next procedure, and the sorting machine comprises a sorting box body 31, a sorting motor 32, a sorting screen 33 and a waste collecting box (not shown);
the sorting box body 31 is formed by welding steel plates and is fixedly installed through a bottom corner 36 provided with a sorting spring 35; the sorting spring 35 is arranged between the box body 31 and the bottom corner 36; a feed inlet 311 and a discharge outlet 312 are respectively arranged at two ends of the box body 31, a compactor 313 is arranged at the top, a grinding block outlet is arranged at the lower part, and wear-resistant rubber is lined at the bottom to protect a steel plate and reduce noise; the feed inlet 311 is connected with a workpiece outlet of the finishing machine 2; the discharge port 312 is connected to the next process.
The sorting motor 32 is a vibrating motor and is arranged below the sorting box body 31, and the exciting force generated by the high-speed rotation of the motor enables the workpiece and the grinding materials entering from the feeding hole to move forwards;
the sorting screen 33 is made of a wear-resistant nylon plate, is positioned in the middle of the box body 31 and is fixed by a compactor 313; the sorting screen 33 is fully provided with proper holes, the grinding blocks which pass through the sorting screen 33 leak into the lower part and enter the grinding block outlet during operation, and workpieces enter the discharge hole 312 on the screen forwards and are transferred to the next procedure;
the waste collection box (not shown) is provided at the lower portion of the sorting box 31, and is provided with a sliding drawer which is formed with narrow slits and is filled with small holes, and waste abrasive blocks and chips are collected therein during operation.
The abrasive material returning conveyor 4 is an independent working unit, the front end of the abrasive material returning conveyor is connected with the sorting machine 3, the rear end of the abrasive material returning conveyor is connected with the finishing machine 2, and the abrasive material returning conveyor comprises a rack 41, a blanking hopper 42 and a conveying belt 43, wherein the blanking hopper 42 and the conveying belt 43 are arranged on the rack 41; the conveyer belt 43 is driven by a speed-regulating motor reducer, one end of the conveyer belt is positioned below the discharge port 312 of the sorting machine 3 to receive the sorted abrasive, and the other end of the conveyer belt is connected with the blanking hopper 42; the blanking hopper 42 is arranged at the top end of the finishing machine 2 and is positioned above the tail end of the innermost spiral ring of the working groove container 22; the sorted abrasive falls onto a conveying belt 43, is conveyed into a blanking hopper 42 at the top end, and then enters the working groove container 22 for recycling;
the central control electric cabinet 5 is connected with the feeding conveyor 1, the finishing machine 2, the sorting machine 3 and the abrasive material returning conveyor 4 through power lines and signal lines to control the coordination work of the mechanisms.
The utility model discloses an automatic burring equipment of continuous through-type's theory of operation does:
parts with burrs on the surface to be processed are automatically and orderly conveyed to the inside of a spiral working groove container 22 of a finishing machine 2 from a feeding conveyor 1, a finishing motor 23 in the center of a groove body rotates at a high speed to generate strong exciting force, the spiral working groove container 22 generates regular vibration under the action of a spring 26 below the spiral working groove container 22, ceramic grinding materials and parts in a spiral groove 221 move in a rolling manner and are extruded and ground mutually, the parts and the parts move forwards to an outer ring from the inner ring along the spiral groove 221 of the container in a vibrating manner, the amplitude and the forwarding speed of the vibration can be adjusted, the parts and the grinding materials after the burrs are removed enter a sorting machine 3 from an outlet of the working groove container 22, a sorting screen 33 fixed on a sorting box body 31 is fully provided with holes with proper sizes, when the ceramic grinding materials and the parts pass through the screen, the grinding materials and the parts automatically fall into the holes by utilizing the difference of the appearance sizes of the grinding materials and the parts, the grinding materials are returned to the conveyor 4 and conveyed to the working groove container 22 of the finishing machine 2 for recycling, the parts are automatically separated by the screen and then transferred to the next procedure, so that the functions of automatically removing burrs on the surfaces of the parts, blunting acute angles and the like are realized, and the automatic finishing processing of continuous feeding and continuous discharging is realized.
The utility model is suitable for a metal, the outward appearance deburring of various small-size parts that non ferrous metal and nonmetal were made, finishing such as acute angle abate, be particularly useful for some thin wall that can not bear great mechanical stress, the continuous batch finishing processing of thin slice and slot part and the formed part of abnormal shape complicacy, part after the finishing does not destroy and changes original size precision, do not produce the bruise, and can improve part surface roughness precision level 1-2 level, the traditional artifical burring of fungible, the high input of fungible manipulator burring to a certain extent, the limitation scheduling problem in application, greatly reduced intensity of labour and manufacturing cost, very big improvement production efficiency, important propulsive effect has been played to automobile parts machine tooling degree of automation.

Claims (8)

1. The utility model provides an automatic burring equipment of continuous through type which characterized in that: the equipment comprises a feeding conveyor, a finishing machine, a sorting machine, an abrasive material returning conveyor and a central control electric cabinet; the feeding conveyor, the finisher and the sorting machine are sequentially connected, and the finisher is provided with an automatic cutting fluid feeding and draining device; the sorting machine is respectively connected with the grinding material returning conveyor and equipment of the next working procedure, and the other end of the grinding material returning conveyor is connected with a feeding port of the polishing machine; the central control electric cabinet is respectively connected with the feeding conveyor, the finishing machine, the sorting machine and the abrasive material return conveyor to control the coordination work of all parts.
2. The continuous-pass type automatic deburring apparatus as claimed in claim 1, wherein: the feeding conveyor comprises a feeding conveying belt, a feeding speed reducing motor and a feeding support; the feeding conveyer belt is arranged on the feeding conveyer belt frame through a driving wheel and a driven wheel; the feeding speed reducing motor is connected with the driving wheel through a belt and fixed on the feeding conveyor belt frame; the feeding support is connected with the feeding conveying belt frame through screws, and supports and adjusts the position of the feeding conveying belt.
3. The continuous-pass type automatic deburring apparatus as claimed in claim 2, wherein: the finishing machine comprises a base, a working groove container, a finishing motor and a junction box, wherein the working groove container, the finishing motor and the junction box are fixed on the base;
the base is positioned below the base, and a shock pad is arranged at the bottom of the base;
the working groove container is an annular container with a spiral groove, and a feeding hole is formed in the upper end of the working groove container; the feeding hole is connected with a feeding conveyer belt of the feeding conveyer; the inner wall of the working groove container is provided with a pouring PU rubber layer, and ceramic abrasive materials are contained in the container;
the polishing motor is a vibration motor, the bottom of the polishing motor is fixedly arranged on the base, is convexly arranged in the center of the bottom of the working groove container, and is connected with the working groove container through a spring;
the junction box is fixed on the outer side of the base so as to connect the motor and the central control electric cabinet.
4. A continuous-pass automatic deburring apparatus as claimed in claim 3, wherein: an upper cover and a spray header are arranged above the working tank container, and a discharge hole and a water discharge outlet are arranged at the lower part of the working tank container.
5. A continuous-pass automatic deburring apparatus as claimed in claim 3, wherein: the front end of the sorting machine is connected with a workpiece outlet of the finishing machine, and the rear end of the sorting machine is respectively connected with the grinding material return conveyor and equipment of the next procedure, and the equipment comprises a sorting box body, a sorting motor and a sorting screen;
the sorting box body is fixedly installed through a bottom corner provided with a spring; the spring is arranged between the box body and the bottom corner; the two ends of the box body are respectively provided with a feed inlet and a discharge outlet, the top of the box body is provided with a compactor, the lower part of the box body is provided with a grinding block outlet, and the bottom of the box body is lined with wear-resistant rubber; the feeding hole is connected with a workpiece outlet of the finishing machine, and the discharging hole is connected with equipment of the next process;
the sorting motor is a vibrating motor and is arranged below the box body, and the exciting force generated by the high-speed rotation of the motor enables the workpiece entering from the feeding hole and the grinding materials to move forwards;
the sorting screen is made of a wear-resistant nylon plate, is positioned in the middle of the box body and is fixed by the compactor; during operation, the grinding blocks pass through the separation screen mesh and leak into the lower part of the separation screen mesh to enter the grinding block outlet, and workpieces enter the discharge hole forwards on the separation screen mesh and are transferred to the next procedure.
6. The continuous-pass type automatic deburring apparatus as claimed in claim 5, wherein: the separator also comprises a waste collection box;
the waste collecting box is arranged at the lower part of the sorting box body and is provided with a sliding drawer which is fully distributed with small holes to form narrow slits, and waste grinding blocks and fragments are collected during operation.
7. The continuous-pass type automatic deburring apparatus as claimed in claim 5, wherein: the front end of the abrasive material returning conveyor is connected with the sorting machine, the rear end of the abrasive material returning conveyor is connected with the finishing machine, and the abrasive material returning conveyor comprises a rack, and a blanking hopper, a conveying belt and a speed regulating motor reducer which are arranged on the rack;
one end of the conveying belt is positioned below a discharge hole of the sorting machine and used for receiving the sorted grinding materials; the other end is connected with the blanking hopper;
the blanking hopper is arranged at the top end of the finishing machine and is positioned above the tail end of the innermost spiral ring of the working groove container.
8. The continuous-pass type automatic deburring apparatus as claimed in claim 7, wherein: the base and the sorting box body are formed by welding steel plates; the working tank container is formed by welding steel plates for vibration.
CN202023078177.3U 2020-12-20 2020-12-20 Continuous through type automatic deburring equipment Active CN214237681U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023078177.3U CN214237681U (en) 2020-12-20 2020-12-20 Continuous through type automatic deburring equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023078177.3U CN214237681U (en) 2020-12-20 2020-12-20 Continuous through type automatic deburring equipment

Publications (1)

Publication Number Publication Date
CN214237681U true CN214237681U (en) 2021-09-21

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Application Number Title Priority Date Filing Date
CN202023078177.3U Active CN214237681U (en) 2020-12-20 2020-12-20 Continuous through type automatic deburring equipment

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CN (1) CN214237681U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117020922A (en) * 2023-10-10 2023-11-10 广东鸿凯智能科技有限公司 Grind machine with cooling screen cloth

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117020922A (en) * 2023-10-10 2023-11-10 广东鸿凯智能科技有限公司 Grind machine with cooling screen cloth
CN117020922B (en) * 2023-10-10 2023-12-08 广东鸿凯智能科技有限公司 Grind machine with cooling screen cloth

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