CN214235128U

CN214235128U - Triaxial sensor production equipment with counting and subpackaging functions

Info

Publication number: CN214235128U
Application number: CN202022288445.8U
Authority: CN
Inventors: 赵昌文; 黎泽钦; 黄红梅
Original assignee: Liaoning Yingchuang Huanyu General Equipment Co ltd
Current assignee: Liaoning Yingchuang Huanyu General Equipment Co ltd
Priority date: 2020-10-15
Filing date: 2020-10-15
Publication date: 2021-09-21
Anticipated expiration: 2030-10-15

Abstract

The invention discloses a triaxial sensor production device with counting and subpackaging functions, which relates to the technical field of electronic part production, in particular to a welding seat, an XYZ-direction movable conveying mechanism, a double-row parallel synchronous belt conveyor, a turntable test carrier mechanism and a jacking and stretching conversion clamp, wherein the XYZ-direction movable conveying mechanism is fixed at the bottom end of the welding seat, the triaxial sensor production device with the counting and subpackaging functions saves space by arranging the XYZ-direction movable conveying mechanism and using a driver with a structure of a single-side handle, saves a driving part with a short space stroke, cancels a cable protection chain by using the suspension amount of wiring and tubing by adopting the triaxial mechanism with a single-side fixed structure, performs positioning by interval feeding in the XY direction, performs positioning and placing by quantitative stroke in the Z direction, and completes positioning, conveying and placing of finished sensor materials by matching with the synchronous belt conveying mechanism, the use accuracy is high, the stroke is shorter, and the production efficiency is higher.

Description

Triaxial sensor production equipment with counting and subpackaging functions

Technical Field

The invention relates to the technical field of electronic part production, in particular to a three-axis sensor production device with a counting and subpackaging function.

Background

The sensor usually leaves the factory and examines, the quality inspection of the recovery product, conditions such as performance detection need to detect, under the normal condition, need the manual work to detect one by one, then pick out the defective products, encapsulate the yields, the sensor through detecting often encapsulates with the braid form, commonly used braid encapsulation is equipped with the melting seal lid area on the sensor storage check with a carrier band that has the sensor storage check and constitutes, the sensor usually needs to detect once more before carrying out the braid to ensure that the good sensor of encapsulation is qualified, because the sensor volume is less, consequently if can carry out sensor detection and automatic rejection defective products with automatic equipment, will effectively promote efficiency.

The common problems of the existing three-axis sensor production equipment are as follows: the detection to the finished product is usually not comprehensive enough, and the detection link is mostly completed by manual visual or auxiliary machinery, the efficiency is low while the detection precision can not be ensured, the finished sensor product is packaged and transported in a carrier tape mode, qualified products and defective products can not be accurately counted, the production rate and the qualification rate can not be calculated, excellent entrepreneurs usually define the processing precision of the sensor production line at high qualification rate and production rate, and the improvement and adjustment are pertinently carried out, so that the qualification rate of the finished product is improved.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a three-axis sensor production device with a counting and subpackaging function, and solves the problems in the background technology.

In order to achieve the above purpose, the invention realizes a three-axis sensor production device with counting and split charging functions by the following technical scheme, comprising a welding seat, an XYZ-direction movable conveying mechanism, a double-row parallel synchronous belt conveyor, a turntable test carrier mechanism and a top extension conversion clamp, wherein the XYZ-direction movable conveying mechanism is fixed at the bottom end of the welding seat, a positioning and sucking mechanism is arranged at one side of the top end of the XYZ-direction movable conveying mechanism, a frame is arranged on the surface of the positioning and sucking mechanism, a vacuum generator is arranged at the top end of the frame, a lead screw is arranged at one side of the top end of the frame, a driving disc is arranged on the surface of the lead screw, a sleeve is arranged at the bottom end of the lead screw, a connecting end is arranged at the bottom end of the sleeve, an inserting and pulling pin is arranged at two ends of the connecting end, a vacuum chuck is arranged at the middle end of the inserting and pulling pin, guide pillars are arranged at two sides of the vacuum chuck, a double-row parallel synchronous belt conveyor is arranged on one side of the welding seat, end plates are arranged on two sides of the double-row parallel synchronous belt conveyor, synchronous wheels are arranged on two sides of each end plate, synchronous belts are arranged on the surfaces of the synchronous wheels, a laser counting mechanism is arranged at the middle end of each end plate, a finished product frame is arranged on one side of the middle end of each end plate, a workpiece groove is formed in the surface of each finished product frame, a positioning groove is formed in the surface of each finished product frame, a baffle is arranged at one end of each finished product frame, a waste material frame is arranged on one side of the bottom end of each finished product frame, a turntable testing carrier mechanism is arranged on one side of the double-row parallel synchronous belt conveyor, a turntable seat is arranged at the bottom end of the turntable testing carrier mechanism, a turntable is arranged at the top end of the turntable seat, a CCTV camera is arranged at the middle end of the turntable, a guide rail is arranged on the surface of the turntable, fixing pins are arranged on two sides of the guide rail, and a top-extension conversion clamp is arranged on one side of the turntable seat, and carousel seat one side is provided with the cylinder, the cylinder top is provided with the kicking block, and the cylinder top is provided with the cover plate, the kicking block both sides are provided with driven component, and are provided with the lever arm on the driven component top, reset spring has been seted up to lever arm bottom both sides, and is provided with the locating pin on lever arm top both sides, the frame fulcrum has been seted up to the lever arm middle-end, and is provided with the joint on the lever arm top, joint one side is provided with the backing plate, carousel seat one side is provided with circular telegram detection mechanism, and carousel seat one side is provided with outward appearance detection mechanism, carousel seat one side is provided with the arm.

Optionally, the portable conveying mechanism bottom of XYZ orientation is provided with the fixing base, and fixing base one side is provided with the power supply, power supply one side is provided with the X orientation slide rail, and is provided with the stop pin in the X orientation slide rail, X orientation slide rail top is provided with the slip table, and is provided with the Z orientation slide rail on the slip table top, Z orientation slide rail top is provided with light-operated scram induction system, and is connected with the nylon tow chain on one side of the Z orientation slide rail, Z orientation slide rail top one side is provided with the Y orientation slide rail, and is provided with the backplate on one side of the Y orientation slide rail, the backplate top is provided with pneumatic putter.

Optionally, formula structure as an organic whole between fixing base and the welded seat, the Z direction slide rail is connected with the X direction slide rail through the slip table, constitutes swing joint structure, and X direction slide rail one side is provided with two stop pins, be swing joint structure between stop pin and the X direction slide rail, and X direction slide rail, Y direction slide rail and Z direction slide rail respectively with constitute electric connection between the power supply, the Y direction slide rail is connected with the Z direction slide rail through the backplate, constitutes swing joint structure, and is connected through the bolt between pneumatic putter and the backplate, constitutes detachable construction.

Optionally, the positioning and sucking mechanism is connected with the pneumatic push rod through a driving disc to form a transmission structure, the driving disc is connected with the bottom connecting end through a lead screw to form the transmission structure, the vacuum generator is connected with the sleeve bottom vacuum chuck through a cavity formed in the lead screw, the vacuum chuck is connected with the connecting end through a plug pin to form a detachable structure, and guide pillars are arranged on two sides of the bottom end of the vacuum chuck.

Optionally, finished product frame and waste material frame are all arranged on the hold-in range that the end plate inboard set up in, and the synchronizing wheel is connected with finished product frame and waste material frame respectively through the hold-in range, constitute transmission structure, the end plate both ends inboard all is provided with laser counting mechanism, finished product frame and waste material frame both ends all are provided with the baffle, and the stroke of finished product frame and waste material frame is driven by the power supply of difference respectively, workpiece groove and constant head tank have all been seted up to finished product frame and waste material frame surface, and workpiece groove size and finished product triaxial sensor material size are identical, the constant head tank size is identical with the two guide pillar sizes that vacuum chuck bottom set up.

Optionally, be connected through the bearing between carousel and the carousel seat, constitute rotatable structure, and the CCTV camera is connected with the carousel seat through the bolt, constitutes detachable construction, the fixed chamber that agrees with mutually with the work piece size is seted up on the carousel surface, and the guide rail has all been seted up at both ends about the fixed chamber, as an organic whole structure of welding between fixed pin and the carousel.

Optionally, be connected through the bolt between cylinder and the cover plate, and the cylinder contacts with driven component through the kicking block and drives the lever arm around a pivot rotation, constitutes transmission structure, formula structure as an organic whole between driven component and the lever arm, and the driven component surface adopts flexible rubber material, two places lever arm are connected through a frame pivot, constitute connection structure that floats, and lever arm bottom both sides have seted up reset spring, reset spring keeps away from lever arm one side and is connected with the cover plate through the bolt, and the cover plate is connected with the locating pin through the bolt.

Optionally, the top end of the appearance detection mechanism is provided with a spool, the bottom end of the spool is provided with a driving pin, the bottom end of the driving pin is fixed with a bottom plate, the bottom end of the bottom plate is provided with a sliding groove, two ends of the sliding groove are provided with sliding seats, and one side of each sliding seat is provided with a positioning member.

Optionally, an electric connection is formed between the spool and the motor at the lower end of the base plate, the rotating directions of the spools at the two ends are the same, the driving pin is connected with the sliding groove through the base plate to form a movable connection structure, the orientation of the driving pin is opposite to that of the CCTV camera, the positioning member is fixed to one side of the sliding seat through a bolt, and the mechanical arm can rotate, stretch, lift and grab around the mechanical arm.

The invention provides a triaxial sensor production device with counting and subpackaging functions, which has the following beneficial effects:

1. this triaxial sensor production facility that possesses count partial shipment function, through being provided with portable conveying mechanism of XYZ orientation, the saving in space is realized to the driver of the structure of using unilateral handle, adopt the fixed triaxial mechanism of structure of unilateral, the cable protection chain has been cancelled through the amount of dangling that utilizes distribution and piping to the drive division that has saved the space stroke is shorter, thereby the cost is reduced, on XY orientation, to a plurality of work pieces, advance through the interval and fix a position, on Z orientation, fix a position through the ration stroke and put, the location of cooperation hold-in range conveying mechanism completion sensor finished product material is carried and is put, high and the stroke of use precision is shorter, production efficiency is higher.

2. This triaxial sensor production facility that possesses count partial shipment function, through being provided with double row parallel hold-in range conveyer, the stroke of finished product frame and waste material frame is driven by different power supplies respectively, adopt different transmission speed ratios to make the finished product put and the waste material is put and is not received sheltering from of processing position, convenient count when saving space, synchronous pulley transmission in using, can not produce any pollution, can satisfy some transmission applications that require higher equipment to the cleanliness like meticulous electronic parts such as sensor, and synchronous pulley transport distance is far away and the transmission is steady, more be applicable to the transport of meticulous electronic parts such as sensor material.

3. This triaxial sensor production facility that possesses count partial shipment function, test carrier mechanism through being provided with the carousel, the shared space of process has been saved in setting up of circular detection assembly line, adaptability is stronger, but CCTV camera is located carousel seat middle-end elevation structure setting has ensured the make full use of space promptly, also be favorable to the protection of process to the camera, seting up of the fixed chamber in carousel top has ensured that anchor clamps can not shelter from the detection station in visual detection, the setting up of guide rail collocation fixed pin makes the centre gripping and the centre gripping stroke that the mechanism can more smoothly accomplish the material easily controlled, protect the material not receive the harm of too big clamping-force.

4. This triaxial sensor production facility that possesses count partial shipment function, stretch conversion anchor clamps through being provided with the top, the top is stretched conversion anchor clamps and is special for being similar to meticulous electronic component manufacturing and designing such as sensor material, the drawback that traditional pneumatic finger can not install on the revolving stage has been solved in this fixture's application on the revolving stage, otherwise can twine the trachea, this fixture's core lies in that the frame fulcrum of the nodical institute of lever arm is unsteady, supplementary kicking block is through the driven component to the drive of lever arm and reset spring's fast-assembling quick-release of completion material, the flexible material design of the inboard backing plate of lever arm top joint is favorable to treating the protection that detects the material, the suitability is stronger.

5. This triaxial sensor production facility that possesses count partial shipment function, through being provided with circular telegram detection mechanism and outward appearance detection mechanism, the content of detection is not enough and the drawback of accomplishing by artifical visual or auxiliary machinery more in having solved traditional sensor production inspection, the visual detection flow to sensor finished product material has been increased on traditional circular telegram detection mechanism basis, the I-shaped wheel centre gripping material that is set up by driving round pin both ends is rotatory, multi-angle carries out comprehensive detection to finished product outward appearance, whether compound requirement of outward appearance under the prerequisite of detection product electrical characteristic complex requirement, whether have unfilled corner or the scraping that influences the finished product pleasing to the eye or have subsequent installation, it is greatly helpful to promote the holistic quality level of product.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic top view of a three-axis sensor assembly of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic view of the front view of the positioning and sucking mechanism of the present invention;

FIG. 5 is a schematic top view of the double-row parallel synchronous belt conveyor of the present invention;

FIG. 6 is a schematic view of a front view of the turntable test carrier mechanism of the present invention;

FIG. 7 is a schematic top view of the turntable test carrier mechanism of the present invention;

FIG. 8 is a schematic view of a front view of the jacking conversion fixture of the present invention;

fig. 9 is a schematic top view of the appearance inspection mechanism of the present invention.

In the figure: 1. welding a base; 2. an XYZ-direction movable conveying mechanism; 201. a fixed seat; 202. a power source; 203. an X-direction slide rail; 204. a retaining pin; 205. a sliding table; 206. a Z-direction slide rail; 207. a light-operated scram sensing device; 208. a nylon drag chain; 209. a Y-direction slide rail; 210. a back plate; 211. a pneumatic push rod; 3. a positioning suction mechanism; 4. a frame; 5. a vacuum generator; 6. a screw rod; 7. a drive disk; 8. a sleeve; 9. a connecting end; 10. inserting and pulling pins; 11. a vacuum chuck; 12. a guide post; 13. a double-row parallel synchronous belt conveyor; 14. an end plate; 15. a synchronizing wheel; 16. a synchronous belt; 17. a laser counting mechanism; 18. a finished product frame; 19. a workpiece groove; 20. positioning a groove; 21. a baffle plate; 22. a scrap frame; 23. a turntable test carrier mechanism; 24. a turntable base; 25. a turntable; 26. a CCTV camera; 27. a guide rail; 28. a fixing pin; 29. a jacking conversion clamp; 30. a cylinder; 31. a top block; 32. a cover plate; 33. a driven member; 34. a lever arm; 35. a return spring; 36. positioning pins; 37. a frame fulcrum; 38. a joint; 39. a base plate; 40. an energization detecting mechanism; 41. an appearance detection mechanism; 4101. a spool; 4102. a drive pin; 4103. a base plate; 4104. a chute; 4105. a sliding seat; 4106. a positioning member; 42. a robotic arm.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.

Referring to fig. 1 to 9, the present invention provides a technical solution: a three-axis sensor production device with counting and split charging functions comprises a welding seat 1, an XYZ-direction movable conveying mechanism 2, a double-row parallel synchronous belt conveyor 13, a rotary table test carrier mechanism 23 and a top extension conversion clamp 29, wherein the XYZ-direction movable conveying mechanism 2 is fixed at the bottom end of the welding seat 1, a fixed seat 201 is arranged at the bottom end of the XYZ-direction movable conveying mechanism 2, a power source 202 is arranged on one side of the fixed seat 201, an X-direction slide rail 203 is arranged on one side of the power source 202, a stop pin 204 is arranged at the middle end of the X-direction slide rail 203, a sliding table 205 is arranged at the top end of the X-direction slide rail 203, a Z-direction slide rail 206 is arranged at the top end of the Z-direction slide rail 206, a light-controlled emergency stop sensing device 207 is arranged at the top end of the Z-direction slide rail 206, a nylon drag chain 208 is connected on one side of the Z-direction slide rail 206, the fixed seat 201 and the welding seat 1 are of an integrated structure, and the Z-direction slide rail 206 is connected with the X-direction slide rail 203 through the sliding table 205, the movable connection structure is formed, two stop pins 204 are arranged on one side of the X-direction slide rail 203, the movable connection structure is formed between the stop pins 204 and the X-direction slide rail 203, the Y-direction slide rail 209 and the Z-direction slide rail 206 are respectively electrically connected with the power source 202, the Y-direction slide rail 209 is connected with the Z-direction slide rail 206 through the back plate 210 to form the movable connection structure, the pneumatic push rod 211 is connected with the back plate 210 through bolts to form the detachable structure, the driver with the structure of the unilateral handle is used for realizing the space saving, the three-axis mechanism with the single-side fixed structure is adopted, the cable protection chain is cancelled by the driving part with shorter space stroke through the suspension amount of the wiring and the piping, so the cost is reduced, the capability of three-phase displacement of the XYZ-direction movable conveying mechanism 2 is given, and the mechanism has higher moving precision by matching with the arrangement of the stop pins 204, the stroke is shortened while the working efficiency is improved, the applicability is stronger, a Y-direction slide rail 209 is arranged on one side of the top end of a Z-direction slide rail 206, a back plate 210 is arranged on one side of the Y-direction slide rail 209, a pneumatic push rod 211 is arranged on the top end of the back plate 210, positioning is carried out on a plurality of workpieces through interval feeding in the XY direction, positioning and placing are carried out through quantitative stroke in the Z direction, positioning conveying and placing of finished sensor materials are completed through matching with a synchronous belt conveying mechanism, the use precision is high, the stroke is shorter, the production efficiency is higher, a positioning suction mechanism 3 is arranged on one side of the top end of an XYZ-direction movable conveying mechanism 2, a frame 4 is arranged on the surface of the positioning suction mechanism 3, a vacuum generator 5 is arranged on the top end of the frame 4, a lead screw 6 is arranged on one side of the top end of the frame 4, a driving disc 7 is arranged on the surface of the lead screw 6, and a sleeve 8 is arranged at the bottom end of the lead screw 6, the bottom end of the sleeve 8 is provided with a connecting end 9, the two ends of the connecting end 9 are provided with plug pins 10, the middle end of the plug pin 10 is provided with a vacuum chuck 11, the positioning and sucking mechanism 3 is connected with a pneumatic push rod 211 through a driving disc 7 to form a transmission structure, the driving disc 7 is connected with the bottom end connecting end 9 through a screw rod 6 to form the transmission structure, the vacuum generator 5 is connected with the vacuum chuck 11 at the bottom end of the sleeve 8 through a cavity formed in the screw rod 6, the vacuum chuck 11 is connected with the connecting end 9 through the plug pin 10 to form a detachable structure, the two sides of the bottom end of the vacuum chuck 11 are provided with guide posts 12, the pneumatic push rod 211 drives the driving disc 7 to be positioned on the surface of the screw rod 6 to displace so that the longitudinal descending stroke of the vacuum chuck 11 is accurately controlled, the vacuum generator 5 is connected with the vacuum chuck 11 through the sleeve 8 to provide constant suction force for the positioning and sucking mechanism 3 to cooperate to complete the flexible grabbing and placing of the sensor materials, guide posts 12 are arranged on two sides of a vacuum chuck 11, a double-row parallel synchronous belt conveyor 13 is arranged on one side of a welding seat 1, end plates 14 are arranged on two sides of the double-row parallel synchronous belt conveyor 13, synchronous wheels 15 are arranged on two sides of the end plates 14, synchronous belts 16 are arranged on the surfaces of the synchronous wheels 15, a laser counting mechanism 17 is arranged at the middle ends of the end plates 14, a finished product frame 18 is arranged on one side of the middle ends of the end plates 14, a workpiece groove 19 is formed in the surface of the finished product frame 18, positioning grooves 20 are formed in the surface of the finished product frame 18, a baffle plate 21 is arranged at one end of the finished product frame 18, a waste material frame 22 is arranged at one side of the bottom end of the finished product frame 18, the finished product frame 18 and the waste material frame 22 are both arranged on the synchronous belts 16 arranged on the inner sides of the end plates 14, the synchronous wheels 15 are respectively connected with the finished product frame 18 and the waste material frame 22 through the synchronous belts 16 to form a transmission structure, the laser counting mechanism 17 is arranged on the inner sides of two ends of the end plates 14, the finished product frame 18 and the waste material frame 22 are both provided with the baffle plates 21, the strokes of the finished product frame 18 and the waste material frame 22 are respectively driven by different power sources, the surfaces of the finished product frame 18 and the waste material frame 22 are both provided with a workpiece groove 19 and a positioning groove 20, the size of the workpiece groove 19 is matched with the material size of a finished product triaxial sensor, the size of the positioning groove 20 is matched with the size of a double guide post 12 arranged at the bottom end of the vacuum chuck 11, the strokes of the finished product frame 18 and the waste material frame 22 are respectively driven by different power sources, different transmission speed ratios are adopted to ensure that the finished product placement and the waste material placement are not shielded by a processing position, the counting is convenient while the space is saved, the arrangement of the workpiece groove 19 and the positioning groove 20 on the surfaces of the finished product frame 18 and the waste material frame 22 is beneficial to guiding the guide posts 12 arranged at the two sides of the vacuum chuck 11 while the sensor materials are stably clamped, one side, the bottom end of the turntable test carrier mechanism 23 is provided with a turntable seat 24, the top end of the turntable seat 24 is provided with a turntable 25, the middle end of the turntable seat 24 is provided with a CCTV camera 26, the surface of the turntable 25 is provided with a guide rail 27, two sides of the guide rail 27 are provided with fixing pins 28, the turntable 25 is connected with the turntable seat 24 through a bearing to form a rotatable structure, the CCTV camera 26 is connected with the turntable seat 24 through bolts to form a detachable structure, the surface of the turntable 25 is provided with a fixing cavity matched with the size of a workpiece, the left end and the right end of the fixing cavity are both provided with the guide rails 27, the fixing pins 28 and the turntable 25 are in a welding integrated structure, the arrangement of the turntable structure is favorable for reducing the positions occupied by working procedures, the space utilization rate is larger for production enterprises, the applicability is stronger, the arrangement of the guide rails 27 and the fixing pins 28 is limited by the fixing pins 28 while ensuring that the clamping mechanism runs smoothly, and cannot cause damage to materials to be detected due to clamping of excessive strokes, the top extension conversion fixture 29 is arranged on one side of the turntable seat 24, the air cylinder 30 is arranged on one side of the turntable seat 24, the top end of the air cylinder 30 is provided with a top block 31, the top end of the air cylinder 30 is provided with a cover plate 32, the two sides of the top block 31 are provided with driven members 33, the top end of the driven members 33 is provided with lever arms 34, the two sides of the bottom end of each lever arm 34 are provided with return springs 35, the two sides of the top end of each lever arm 34 are provided with positioning pins 36, the air cylinder 30 is connected with the cover plate 32 through bolts, the air cylinder 30 is in contact with the driven members 33 through the top block 31 to drive the lever arms 34 to rotate around frame supporting points 37 to form a transmission structure, the driven members 33 and the lever arms 34 are in an integrated structure, the surfaces of the driven members 33 are made of flexible rubber materials, the two lever arms 34 are connected through the frame supporting points 37 to form a floating connection structure, the return springs 35 are arranged on the two sides of the bottom ends of the lever arms 34, and the return springs 35 are connected with the cover plate 32 through bolts, the cover plate 32 is connected with the positioning pin 36 through a bolt, the core of the clamping mechanism lies in that a frame fulcrum 37 at the intersection point of the lever arm 34 is floating, the auxiliary top block 31 drives the lever arm 34 through the driven member 33 and quickly rebounds the return spring 35 to complete quick loading and unloading of materials, the flexible material design of a backing plate 39 on the inner side of a joint 38 at the top end of the lever arm 34 is beneficial to protecting the materials to be detected, the applicability is stronger, the frame fulcrum 37 is arranged at the middle end of the lever arm 34, the joint 38 is arranged at the top end of the lever arm 34, the backing plate 39 is arranged on one side of the joint 38, an electrifying detection mechanism 40 is arranged on one side of the turntable seat 24, an appearance detection mechanism 41 is arranged on one side of the turntable seat 24, a spool 4101 is arranged at the top end of the appearance detection mechanism 41, a driving pin 4102 is arranged at the bottom end of the spool 1, a bottom plate 4103 is fixed at the bottom end of the driving pin 4102, and a sliding groove 4104 is arranged at the bottom end of the bottom plate 4103, the two ends of the sliding groove 4104 are provided with sliding seats 4105, and one side of the sliding seat 4105 is provided with a positioning component 4106, so that the defects that the detection content is insufficient and is mostly finished by manual visual observation or auxiliary machinery in the production inspection of the traditional sensor are solved, the flow of the appearance detection mechanism 41 for the finished product material of the sensor is increased on the basis of the traditional electrification detection mechanism 41, whether the appearance requirement of the product is compounded or not under the premise of compounding the electrical characteristics requirement is detected, whether unfilled corners or scraping which influence the appearance of the finished product or obstruct subsequent installation exist or not is greatly beneficial to improving the quality level of the whole product, one side of the turntable seat 24 is provided with a mechanical arm 42, the spool 4101 and a motor at the lower end of the bottom plate 4103 form electrical connection, the rotating directions of the spools 4101 at the two ends are the same, the driving pin 4102 is connected with the sliding groove 4103 through the bottom plate 4104103 to form a movable connection structure, and the driving pin 4102 faces opposite to the CCTV camera 26, the positioning member 4106 is fixed on one side of the sliding seat 4105 through bolts, the mechanical arm 42 can rotate, stretch, lift and grab around the mechanical arm, the I-shaped wheels 4101 at the two ends of the driving pin 4012 clamp the material to be detected to rotate so as to perform all-dimensional multi-angle appearance visual detection, the top end fixing cavity of the rotary disc 25 is provided with a top extension conversion clamp 29 for preventing the visual detection position from being blocked, the positioning member 4106 ensures the opposite positions of the driving pin 4102 and the CCTV camera and simultaneously ensures the accuracy of the clamping position of the I-shaped wheel 4101 under the driving of the driving pin 4102, the process design is realized, and the applicability is stronger.

In summary, when the device is used, a power supply is turned on, a sensor material to be detected is placed in a fixed cavity formed at the top end of the turntable test carrier mechanism 23 through the mechanical arm 42, the cylinder 30 at the bottom end of the jacking conversion clamp 29 touches the driven member 33 at the bottom end of the lever arm 34 through the jacking block 31, the lever arm 34 rotates in a floating manner around the support pivot 37 to drive the top end joint 38 to displace at the top end of the guide rail 27, the sensor material is clamped by the backing plate 39 made of flexible material inside the joint 38, the stroke of the joint 38 on the surface of the guide rail 27 is limited by the fixed pin 28, so as to avoid the damage of the material to be detected due to excessive stroke, the turntable 25 drives the top end material to rotate to the lower end of the power-on detection mechanism 41 under the driving of power, the probe group conducts power on to the sensor material to check the electrical characteristics of the sensor material, and the turntable 25 drives the top end material to rotate to the lower end of the appearance detection mechanism 41 after the power-on detection is completed, the bottom plate 4103 drives the driving pin 4102 to slide on the surface of the sliding groove 4104, under the action of the positioning component 4106, the driving pin 4102 and the CCTV camera 26 are ensured to be in the same direction, meanwhile, the spool 4101 on two sides of the driving pin 4102 can be ensured to accurately clamp and rotate the material to be detected in the fixed cavity, whether the appearance meets the requirement on the electrical characteristics under the premise of meeting the requirement on the electrical characteristics is detected, whether the missing corner or scraping which affects the finished product appearance or hinders the subsequent installation exists, the sensor finished product material which is subjected to the electrification detection and the appearance detection rotates to the position to be conveyed through the disc 25, the cylinder 30 at the bottom end of the top extension replacement clamp 29 collects the top block 31, the reset spring 35 completes the quick rebound of the joint 38 on the surface of the guide rail 27, meanwhile, the power source 202 on one side of the top end of the fixed seat 201 is started, the slide rail 206 in the Z direction is driven to move on the surface of the slide rail 203 in the X direction under the clamping of the slide table 205, the travel of the Z-direction slide rail is limited by a stop pin 204 to ensure the accuracy of a clamping position, a light-operated emergency stop sensing device 207 is arranged in a mechanism running clearance to monitor whether foreign matters causing hidden dangers exist on the surface of the guide rail in real time, so as to play a role in ensuring the safe operation of a user and ensuring the accuracy of a working procedure, after the Z-direction slide rail 206 is limited and stopped by the stop pin 204, a back plate 210 is positioned on the surface of a Y-direction slide rail 209 to move to drive a positioning and sucking mechanism 3 at the bottom end of the back plate 210 to reach a proper processing position, the longitudinal travel of the positioning and sucking mechanism 3 is controlled by a pneumatic push rod 211 through the surface displacement of a driving disc 7 positioned on a screw rod 6, a vacuum sucker 11 generates suction through a sleeve 8 by a vacuum generator 5, then the vacuum sucker 11 clamps and detects materials and sends the materials to a double-row parallel synchronous belt conveyor 13, the travels of a finished product frame 18 and a waste frame 22 are respectively driven by different power sources, adopt different transmission speed ratios to make the finished product put and the waste material is put not receive the sheltering from of processing position, make things convenient for the laser counting mechanism 17 that the end plate 14 both sides set up to count when saving space, calculate the qualification rate of product and the production rate of assembly line, detect that accomplish the material according to the requirement classification of setting for in advance put with finished product frame 18 and waste material frame 22, accomplish by the parallel hold-in range conveyer 13 of biserial and carry the unloading, to sum up, this is exactly this kind of theory of operation that possesses the triaxial sensor production facility of count partial shipment function.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a triaxial sensor production facility that possesses count partial shipment function, includes that welded seat (1), XYZ direction portable conveying mechanism (2), double row parallel synchronous belt conveyer (13), carousel test carrier mechanism (23) and top stretch conversion anchor clamps (29), its characterized in that: the automatic welding device is characterized in that an XYZ-direction movable conveying mechanism (2) is fixed at the bottom end of the welding seat (1), a positioning suction mechanism (3) is arranged on one side of the top end of the XYZ-direction movable conveying mechanism (2), a frame (4) is arranged on the surface of the positioning suction mechanism (3), a vacuum generator (5) is arranged on the top end of the frame (4), a lead screw (6) is arranged on one side of the top end of the frame (4), a driving disc (7) is arranged on the surface of the lead screw (6), a sleeve (8) is arranged at the bottom end of the lead screw (6), a connecting end (9) is arranged at the bottom end of the sleeve (8), plug pins (10) are arranged at two ends of the connecting end (9), a vacuum chuck (11) is arranged at the middle end of the plug pin (10), guide pillars (12) are arranged on two sides of the vacuum chuck (11), a double-row parallel synchronous belt conveyor (13) is arranged on one side of the welding seat (1), and the two sides of the double-row parallel synchronous belt conveyor (13) are provided with end plates (14), the two sides of the end plates (14) are provided with synchronous wheels (15), the surface of each synchronous wheel (15) is provided with a synchronous belt (16), the middle end of each end plate (14) is provided with a laser counting mechanism (17), one side of the middle end of each end plate (14) is provided with a finished product frame (18), the surface of each finished product frame (18) is provided with a workpiece groove (19), the surface of each finished product frame (18) is provided with a positioning groove (20), one end of each finished product frame (18) is provided with a baffle (21), one side of the bottom end of each finished product frame (18) is provided with a waste material frame (22), one side of the double-row parallel synchronous belt conveyor (13) is provided with a turntable testing carrier mechanism (23), the bottom of the turntable testing carrier mechanism (23) is provided with a turntable seat (24), and the top end of the turntable seat (24) is provided with a turntable (25), and the middle end of the turntable seat (24) is provided with a CCTV camera (26), the surface of the turntable (25) is provided with a guide rail (27), the two sides of the guide rail (27) are provided with fixing pins (28), one side of the turntable seat (24) is provided with a jacking conversion clamp (29), one side of the turntable seat (24) is provided with a cylinder (30), the top end of the cylinder (30) is provided with a top block (31), the top end of the cylinder (30) is provided with a cover plate (32), the two sides of the top block (31) are provided with driven members (33), the top end of the driven members (33) is provided with a lever arm (34), the two sides of the bottom end of the lever arm (34) are provided with a reset spring (35), the two sides of the top end of the lever arm (34) are provided with positioning pins (36), the middle end of the lever arm (34) is provided with a frame fulcrum (37), the top end of the lever arm (34) is provided with a joint (38), one side of the joint (38) is provided with a backing plate (39), an electrifying detection mechanism (40) is arranged on one side of the turntable seat (24), an appearance detection mechanism (41) is arranged on one side of the turntable seat (24), and a mechanical arm (42) is arranged on one side of the turntable seat (24).

2. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 1, wherein: the portable conveying mechanism of XYZ orientation (2) bottom is provided with fixing base (201), and fixing base (201) one side is provided with power supply (202), power supply (202) one side is provided with X direction slide rail (203), and X direction slide rail (203) middle-end is provided with stop pin (204), X direction slide rail (203) top is provided with slip table (205), and slip table (205) top is provided with Z direction slide rail (206), Z direction slide rail (206) top is provided with light-operated scram induction system (207), and Z direction slide rail (206) one side is connected with nylon tow chain (208), Z direction slide rail (206) top one side is provided with Y direction slide rail (209), and Y direction slide rail (209) one side is provided with backplate (210), backplate (210) top is provided with pneumatic putter (211).

3. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 2, wherein: as an organic whole structure between fixing base (201) and welding seat (1), Z direction slide rail (206) are connected with X direction slide rail (203) through slip table (205), constitute swing joint structure, and X direction slide rail (203) one side is provided with two stop pins (204), be swing joint structure between stop pin (204) and X direction slide rail (203), Y direction slide rail (209) and Z direction slide rail (206) respectively with power supply (202) between constitute electric connection, Y direction slide rail (209) are connected with Z direction slide rail (206) through backplate (210), constitute swing joint structure, and are connected through the bolt between pneumatic putter (211) and backplate (210), constitute detachable construction.

4. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 1, wherein: the positioning and sucking mechanism (3) is connected with a pneumatic push rod (211) through a driving disc (7) to form a transmission structure, the driving disc (7) is connected with a bottom connecting end (9) through a screw rod (6) to form the transmission structure, a vacuum generator (5) is connected with a sleeve (8) bottom vacuum sucker (11) through a cavity formed in the screw rod (6), the vacuum sucker (11) is connected with the connecting end (9) through a plug pin (10), a detachable structure is formed, and guide pillars (12) are arranged on two sides of the bottom end of the vacuum sucker (11).

5. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 1, wherein: the finished product frame (18) and the waste frame (22) are both arranged on a synchronous belt (16) arranged on the inner side of the end plate (14), and the synchronizing wheel (15) is respectively connected with the finished product frame (18) and the waste material frame (22) through a synchronizing belt (16) to form a transmission structure, the inner sides of two ends of the end plate (14) are respectively provided with a laser counting mechanism (17), two ends of the finished product frame (18) and the waste material frame (22) are respectively provided with a baffle plate (21), the strokes of the finished product frame (18) and the waste material frame (22) are respectively driven by different power sources, the surfaces of the finished product frame (18) and the waste material frame (22) are both provided with a workpiece groove (19) and a positioning groove (20), the size of the workpiece groove (19) is matched with the material size of a finished three-axis sensor, and the size of the positioning groove (20) is matched with the size of a double guide post (12) arranged at the bottom end of the vacuum sucker (11).

6. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 1, wherein: be connected through the bearing between carousel (25) and carousel seat (24), constitute rotatable structure, and CCTV camera (26) are connected with carousel seat (24) through the bolt, constitute detachable construction, fixed chamber that agrees with mutually with the work piece size is seted up on carousel (25) surface, and both ends have all seted up guide rail (27) about the fixed chamber, as far as welds integral type structure between fixed pin (28) and carousel (25).

7. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 1, wherein: be connected through the bolt between cylinder (30) and cover plate (32), and cylinder (30) contact through kicking block (31) and driven component (33) and drive lever arm (34) rotatory around putting up fulcrum (37), constitute transmission structure, formula structure as an organic whole between driven component (33) and lever arm (34), and driven component (33) surface adopts flexible rubber material, two department lever arm (34) are connected through putting up fulcrum (37), constitute connection structure that floats, and reset spring (35) have been seted up to lever arm (34) bottom both sides, reset spring (35) are kept away from lever arm (34) one side and are connected with cover plate (32) through the bolt, and cover plate (32) are connected with locating pin (36) through the bolt.

8. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 1, wherein: the appearance detection mechanism (41) is provided with a spool (4101) at the top end, a driving pin (4102) is arranged at the bottom end of the spool (4101), a bottom plate (4103) is fixed at the bottom end of the driving pin (4102), a sliding groove (4104) is formed in the bottom end of the bottom plate (4103), sliding seats (4105) are arranged at two ends of the sliding groove (4104), and a positioning component (4106) is arranged at one side of the sliding seat (4105).

9. The three-axis sensor production equipment with counting and subpackaging functions as claimed in claim 8, wherein: the spool (4101) and the motor at the lower end of the bottom plate (4103) are electrically connected, the rotating directions of the spools (4101) at two ends are the same, the driving pin (4102) is connected with the sliding groove (4104) through the bottom plate (4103) to form a movable connecting structure, the driving pin (4102) faces to the direction opposite to the direction of the CCTV camera (26), the positioning member (4106) is fixed on one side of the sliding seat (4105) through bolts, and the mechanical arm (42) can rotate, stretch, lift and grab around the mechanical arm.