CN214217508U - Device for automatically loading bagged materials - Google Patents
Device for automatically loading bagged materials Download PDFInfo
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- CN214217508U CN214217508U CN202023181399.8U CN202023181399U CN214217508U CN 214217508 U CN214217508 U CN 214217508U CN 202023181399 U CN202023181399 U CN 202023181399U CN 214217508 U CN214217508 U CN 214217508U
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- material grabbing
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- 239000000463 material Substances 0.000 title claims abstract description 183
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000004568 cement Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 8
- 238000004642 transportation engineering Methods 0.000 description 6
- 230000001808 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 210000000481 Breast Anatomy 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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Abstract
The utility model relates to a device for realizing automatic loading of bagged materials, which comprises a material transmission module, a material loading module and a material unloading module, wherein the material transmission module is used for moving materials to a first appointed position according to a preset path; the material grabbing module and the material conveying module keep a relatively fixed position relation and are used for grabbing and conveying materials to a specified vehicle; the material grabbing module is arranged on the robot module and is changed in position by the robot module with a collar; the rail car module is arranged in a pit on the ground, and the upper surface of the rail car module is flush with the ground; and the control equipment is respectively connected with the modules and used for controlling the positions of the material transmission module, the material grabbing module and the rail car module. Adopted the utility model discloses a realize device of bagged materials automatic loading, very big improvement production automation to reduce the heavy work of manpower, reduced the human cost of enterprise, also avoided the harm that some materials harmful to the human body produced to the health in the production environment.
Description
Technical Field
The utility model relates to a mechanical equipment technical field especially relates to automatic transportation loading technical field, specifically indicates a realize device of bagged materials automatic loading.
Background
In the transportation process of many materials, its transmission process is in prior art, and the transportation process has been realized automatic conveying through the conveyer belt, but at last uninstallation loading step, or the handling process of transporting from a conveyer belt to another bed area, often needs the manual work to carry, can't directly carry out the automatic transportation, for example with the cement that is essential in the building trade:
at present, no automatic loading and unloading equipment for bagged cement robots exists in the market, loading work is usually carried out in the form of conveying belts, manual carrying or special machines, and the following defects exist in manual loading: at present, the loading cost of personnel is increased, so that the operation cost of enterprises is increased. Moreover, as the carloaders are mostly farmer workers, and are also busy in farming seasons in the busy season of cement transportation, the enterprises often have the phenomenon of no availability, and the production of the enterprises is seriously influenced.
With the continuous development of industrial automation, it is also true that robots simulate manual work to complete part of work. Then design a machine and cooperate the robot to realize the automatic loading of bagged cement, can replace the heavy work of people, realize production mechanization and automation, reduced the human cost of enterprise, avoided the harm of people's environment to human health in powder production simultaneously.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the shortcoming of above-mentioned prior art, providing a satisfy automation, convenient to use, comparatively extensive realization bagged materials automatic loading's of application scope device.
In order to achieve the above object, the utility model discloses a realize automatic device of loading of bagged materials as follows:
the device for realizing automatic loading of the bagged materials is mainly characterized by comprising a material transmission module, a material grabbing module, a robot module, a rail car module and control equipment, wherein the material grabbing module is arranged above the material transmission module and keeps a relatively fixed position relation with the material transmission module; the material grabbing module is arranged on the robot module, and the position of the material grabbing module is changed by the robot module with a collar; the rail car module is arranged in a pit on the ground, and the upper surface of the rail car module is flush with the ground; the control equipment is respectively connected with the material transmission module, the material grabbing module, the robot module and the rail car module.
Preferably, the material conveying module comprises a horizontal conveying unit, an inclined conveying unit and a material placing platform unit, two ends of the inclined conveying unit are respectively connected with the horizontal conveying unit and the material placing platform unit, the horizontal position of the material placing platform unit is lower than that of the horizontal conveying unit, the material placing platform unit is located below the material grabbing module, and the position of the material placing platform unit is the first designated position.
Preferably, the material grabbing module comprises a material grabbing structure and is located at the front end of the robot module, and the robot module controls the material grabbing structure to grab and transport the material located at the first designated position to a designated vehicle.
Preferably, the robot module comprises a robot and a bottom fixing seat, the robot is fixed on the bottom fixing seat through bolts, the bottom fixing seat is fixed on the ground through foundation bolts, and the robot is connected with the control equipment.
Preferably, the railcar module constitute by six action wheels, six follow driving wheels, three parallel frames and two tracks, action wheel and follow driving wheel all install on parallel frame through the bolt, three parallel frames pass through bolted connection each other, the action wheel passes through the servo motor drive, servo motor passes through the bolt fastening on parallel frame, servo motor passes through the shaft coupling and is connected with the action wheel.
Preferably, the designated vehicle is parked on the rail car and moves back and forth along with the rail car module.
Preferably, the control device is formed by a PLC or other control devices.
Adopted the utility model discloses a realize device of bagged materials automatic loading, very big improvement production automation to reduce the heavy work of manpower, reduced the human cost of enterprise, also avoided the harm that some materials harmful to the human body produced to the health in the production environment.
Drawings
Fig. 1 is a schematic view of the overall structure of the device for automatically loading bagged materials of the present invention.
Fig. 2 is a partial enlarged view of the device for automatically loading bagged materials of the present invention.
Fig. 3 is the general structure diagram of the railcar module in the device for realizing automatic loading of bagged materials.
Reference numerals:
1 Material conveying module
11 horizontal conveying unit
12 oblique conveying unit
13 Material placing platform unit
2 Material grabbing module
3 robot module
31 robot
32 bottom fixing seat
4 railcar module
41 parallel frame
42 track
43 driving wheel
44 servo motor
45 shaft coupling
46 driven wheel
Detailed Description
In order to more clearly describe the technical content of the present invention, the following further description is given with reference to specific embodiments.
The utility model discloses a this realize device of bagged materials automatic loading, including material transmission module 1, material snatch module 2, robot module 3, railcar module 4 and controlgear, material snatch module 2 locate material transmission module 1 above, keep the relatively fixed position relation with material transmission module 1; the material grabbing module 2 is arranged on the robot module 3, and the position of the material grabbing module 2 is changed by being carried by the robot module 3; the rail car module 4 is arranged in a pit on the ground, and the upper surface of the rail car module 4 is flush with the ground; the control equipment is respectively connected with the material transmission module 1, the material grabbing module 2, the robot module 3 and the rail car module 4.
As the preferred embodiment of the present invention, the material transfer module 1 includes horizontal conveying unit 11, slant conveying unit 12 and material placing platform unit 13, the both ends of slant conveying unit 12 connect respectively horizontal conveying unit 11 and material placing platform unit 13, the horizontal position of material placing platform unit 13 be less than horizontal conveying unit 11's horizontal position, material placing platform unit 13 be located the below of material snatching module, material placing platform unit 13's position do first assigned position.
As the utility model discloses a preferred embodiment, the material snatch module 2 include that the material snatchs the structure, be located robot module 3 front ends, robot module 3 control the material snatch the structure and will be located first assigned position's material grab and transport to the assigned vehicle on.
As the preferred embodiment of the present invention, the robot module 3 includes a robot 31 and a bottom fixing seat 32, the robot 31 is fixed on the bottom fixing seat 32 by bolts, the bottom fixing seat 32 is fixed on the ground by anchor bolts, and the robot 31 is connected to the control device.
As the preferred embodiment of the present invention, the railcar module 4 comprises six driving wheels 43, six driven wheels 46, three parallel frames 41 and two rails 42, the driving wheels 43 and the driven wheels 46 are all installed on the parallel frames 41 through bolts, the three parallel frames 41 mutually pass through bolted connection, the driving wheels 43 are driven through the servo motor 44, the servo motor 44 is fixed on the parallel frames 41 through bolts, and the servo motor 44 is connected with the driving wheels 43 through the shaft coupling 45.
As a preferred embodiment of the present invention, the designated vehicle stops on the railcar and follows the front-rear movement of the railcar module 4.
As a preferred embodiment of the present invention, the control device is formed by a PLC or other control device.
The utility model discloses an among the concrete embodiment, relate to an automatic loading device of material in bags, wherein the device include that material transmission module 1, material snatch module 2, robot module 3, railcar module 4 and controlgear, realize the transportation of material through material transmission module 1, accomplish the loading of material through material snatching the module, and material snatching the module and adorn on robot module 3, the vehicle stops on railcar module 4, the railcar can be under controlgear's dispatch back-and-forth movement, make material snatching the module realize moving the material to different positions on the different vehicles.
The material snatchs module 2 and locates robot module 3 on, material transmission module 1 locate the material snatch module 2 below, just the material snatch module 2 with material transmission module 1 accessible railcar module 4's removal, keep relatively fixed position relation, controlgear respectively with material transmission module 1, material snatch module 2, railcar module 4 and robot module 3 and be connected.
The designated vehicle is stopped on the rail car module 4 and can move back and forth along with the rail car module 4.
The material conveying module 1 is a belt conveyor, the belt conveyor comprises a horizontal conveying unit 11, an inclined conveying unit 12 and a material placing platform unit 13, two ends of the inclined conveying unit 12 are respectively connected with the horizontal conveying unit 11 and the material placing platform unit 13, the horizontal position of the material placing platform unit 13 is lower than that of the horizontal conveying unit 11, and the material placing platform unit 13 is located below the material grabbing and conveying module.
The material grabbing module 2 is a material grabbing structure at the front end of the robot, the material grabbing module 2 is arranged on the robot module 3, and the material grabbing module 2 is connected with the control equipment.
The material grabbing module 2 comprises a robot 31 and a material grabbing structure arranged at the front end of the robot 31, the robot 31 is arranged on the fixed base, and the robot 31 is connected with the control equipment.
Fig. 1 and fig. 2 can be referred to this bagged material automatic loading device's structure, and fig. 1 is an embodiment the utility model discloses a bagged material automatic loading device's overall structure schematic diagram, and fig. 2 is an embodiment the utility model discloses a bagged material automatic loading device's local enlarged view.
The structure of the device for automatically loading the bagged materials in one embodiment is as follows:
this bagged materials automatic loading device, wherein, the device include:
the material conveying module 1 is used for moving the material to a first designated position according to a preset path;
the material grabbing module 2 is kept in a relatively fixed position relation with the material conveying module 1 and is used for grabbing and conveying the material conveyed to the first specified position by the material conveying module 1 to a specified vehicle;
the robot module 3 is provided with the material grabbing module 2, and the material grabbing module 2 can be carried by the robot module 3 to change the position;
the rail car module 4 is installed, a pit needs to be dug on the ground, the rail car module 4 is arranged in the pit, the upper surface of the rail car module 4 is flush with the ground, and a loaded vehicle stops above the rail car module 4 and can move back and forth along with the rail car module 4;
and the control equipment is respectively connected with the material transmission module 1, the material grabbing module 2, the robot module 3 and the rail car module 4, is used for controlling the positions of the material transmission module 1, the material grabbing module 2 and the rail car module 4, and can be formed by a PLC (programmable logic controller) or other control equipment in the prior art.
In the above embodiment, the material conveying module 1 includes a horizontal conveying unit 11, an inclined conveying unit 12 and a material placing platform unit 13, two ends of the inclined conveying unit 12 are respectively connected to the horizontal conveying unit 11 and the material placing platform unit 13, the horizontal position of the material placing platform unit 13 is lower than the horizontal position of the horizontal conveying unit 11, the position of the material placing platform unit 13 is the first designated position, the horizontal conveying unit 11 may be a horizontal conveyor, the inclined conveying unit 12 is an inclined belt conveyor, and the material placing platform unit 13 is a material placing platform.
In the above embodiment, the robot module 3 includes a six-axis/four-axis robot 31 and a bottom fixing base 32;
the six-axis/four-axis robot 31 is fixed on the bottom fixed seat 32 through bolts;
the bottom fixed seat 32 is fixed on the ground through foundation bolts;
in the above embodiment, the material grabbing module 2 is a material grabbing structure 2 at the front end of the robot, the robot 31 controls the material grabbing structure 2 to grab and transport the material located at the first designated position to a designated vehicle, the robot 31 is arranged on the robot module 3, and the robot is connected with the control device.
In the above embodiment, the railcar module 4 is composed of six driving wheels 43, six driven wheels 46, three parallel frames 41, and two rails 42.
The rail car module 4, the driving wheel 43 and the driven wheel 46 are all mounted on the parallel frame 41 through bolts. The three parallel frames 41 are connected with each other through bolts.
The driving wheel 43 is driven by a servo motor 44, the servo motor 44 is fixed on the parallel frame 41 through bolts, and the servo motor 44 is connected with the driving wheel 43 through a coupler 45.
In the above embodiment, the designated vehicle is parked on the rail car module 4, and the material grasping module 2 can reach the designated vehicle.
The automatic bagged material loading device in the above embodiment can be used in the process of transporting bagged cement, in the working process, the robot 31 for transporting bagged cement is installed on the bottom fixing seat 32, the robot 31 picks the bagged cement through the material grabbing module 2 installed at the front end of the robot, the material transmission module 1 is installed below the material grabbing module 2, the material placing platform in the material transmission module 1 is located right below the material grabbing module 2, when a vehicle needing to ship cement runs to the rail car module 4, the automatic bagged material loading device of the embodiment is started to start the line production, the bagged cement is transmitted to the inclined belt conveyor from the horizontal conveyor through the material transmission module 1 and then conveyed to the material placing platform, and the robot drives the material grabbing module 2 to grab the bagged cement, placing cement bags at a vehicle designated position according to stacking requirements of sizes of various vehicle types, then repeatedly grabbing and stacking, when cement bags in front of the robot are fully stacked in the vehicle, controlling the rail vehicle module 4 to move forwards for a designated distance, moving the distance by the loading vehicle along with the rail vehicle, repeatedly grabbing and stacking by the robot until materials in front of the robot are stacked again, controlling the rail vehicle module 4 to move for a distance by the system again, repeating the above steps until automatic loading is completed, returning the equipment to a standby position, and waiting for next loading operation. The technical defect of automatic loading of the existing bagged cement can be overcome through the application of the device, the production automation is greatly improved, and the harm of the cement loading environment to the human health is avoided.
Specifically, bagged cement bags are conveyed to a material placing platform at the tail end through a material conveying module 1, the material conveying module 1 can also move back and forth, so that a relatively fixed position is formed between a material placing module 13 and a material grabbing module 2 on a robot module 3, meanwhile, a rail car module 4 can also move back and forth with a vehicle to lead the vehicle to move, the defect that the arm of the robot module 3 cannot reach each position of a carriage is overcome, the material grabbing module 2 grabs the cement bags from the material placing platform, the robot module 3 moves the cement bags to a specified position, the material grabbing module 2 is loosened, so that the cement bags can be orderly arranged on the vehicle according to requirements, then the grabbing and stacking actions are repeated, and the whole automatic loading process is completed. Greatly improves the production automation and avoids the harm of the cement loading environment to the human health.
In the above embodiment, the vehicle stops on the railcar module 4, the number of cement bags loaded is input into the control device, the control device automatically calculates the number to form the position of the virtual bagged cement, the position is fed back to the execution module through data, the execution module is four parts, namely the material transmission module 1, the material grabbing module 2, the robot module 3 and the railcar module 4, and the execution module automatically realizes a specific loading process.
The control equipment can be arranged in the control room, the loading positions are automatically calculated according to the loading number, the material transmission module 1, the material grabbing module 2, the robot module 3 and the rail car module 4 are controlled to move correspondingly, and the materials can reach the designated positions calculated by the system.
In the embodiment, the robot stack is applied to the cement loading industry, so that the environmental hazard of the traditional manual operation is avoided; and for the robot stack, can satisfy the motorcycle type of equidimension not in using, the application of current traditional stack mostly is snatched the rigidity, and in the device combination, snatch some material place the platform unit 13 and can do the front and back, reciprocate along with the belt feeder according to loading stack altitude variation, accomplished the integration operation in the device control the utility model discloses in, only protect this controlgear's hardware part, do not protect software part wherein.
Adopted the utility model discloses a realize device of bagged materials automatic loading, very big improvement production automation to reduce the heavy work of manpower, reduced the human cost of enterprise, also avoided the harm that some materials harmful to the human body produced to the health in the production environment.
In this specification, the invention has been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
Claims (7)
1. The device for realizing automatic loading of the bagged materials is characterized by comprising a material transmission module (1), a material grabbing module (2), a robot module (3), a rail car module (4) and control equipment, wherein the material grabbing module (2) is arranged above the material transmission module (1) and keeps a relatively fixed position relation with the material transmission module (1); the material grabbing module (2) is arranged on the robot module (3), and the position of the material grabbing module (2) is changed by the robot module (3) with the help of the robot module; the rail car module (4) is arranged in a pit on the ground, and the upper surface of the rail car module (4) is flush with the ground; the control equipment is respectively connected with the material transmission module (1), the material grabbing module (2), the robot module (3) and the rail car module (4).
2. The device for realizing the automatic loading of the bagged materials according to claim 1, wherein the material conveying module (1) comprises a horizontal conveying unit (11), an inclined conveying unit (12) and a material placing platform unit (13), two ends of the inclined conveying unit (12) are respectively connected with the horizontal conveying unit (11) and the material placing platform unit (13), the horizontal position of the material placing platform unit (13) is lower than that of the horizontal conveying unit (11), the material placing platform unit (13) is positioned below the material grabbing module, and the position of the material placing platform unit (13) is a first designated position.
3. The device for realizing automatic loading of bagged materials according to claim 2, wherein the material grabbing module (2) comprises a material grabbing structure which is arranged at the front end of the robot module (3), and the robot module (3) controls the material grabbing structure to grab and transport the materials at the first designated position to a designated vehicle.
4. The device for automatically loading bagged materials according to claim 1, wherein the robot module (3) comprises a robot (31) and a bottom fixing seat (32), the robot (31) is fixed on the bottom fixing seat (32) through bolts, the bottom fixing seat (32) is fixed on the ground through anchor bolts, and the robot (31) is connected with the control equipment.
5. The device for realizing automatic loading of bagged materials according to claim 1, wherein the railcar module (4) is composed of six driving wheels (43), six driven wheels (46), three parallel vehicle frames (41) and two rails (42), the driving wheels (43) and the driven wheels (46) are mounted on the parallel vehicle frames (41) through bolts, the three parallel vehicle frames (41) are connected with each other through bolts, the driving wheels (43) are driven through a servo motor (44), the servo motor (44) is fixed on the parallel vehicle frames (41) through bolts, and the servo motor (44) is connected with the driving wheels (43) through a coupler (45).
6. The device for automatically loading bagged materials according to claim 3, wherein the designated vehicle is stopped on a rail car and moves back and forth along with the rail car module (4).
7. The device for realizing automatic loading of bagged materials according to claim 1, wherein the control equipment is composed of a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023181399.8U CN214217508U (en) | 2020-12-25 | 2020-12-25 | Device for automatically loading bagged materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023181399.8U CN214217508U (en) | 2020-12-25 | 2020-12-25 | Device for automatically loading bagged materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214217508U true CN214217508U (en) | 2021-09-17 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023181399.8U Active CN214217508U (en) | 2020-12-25 | 2020-12-25 | Device for automatically loading bagged materials |
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| Country | Link |
|---|---|
| CN (1) | CN214217508U (en) |
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2020
- 2020-12-25 CN CN202023181399.8U patent/CN214217508U/en active Active
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