CN214212752U - Guide frame part assembly welding tool - Google Patents
Guide frame part assembly welding tool Download PDFInfo
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- CN214212752U CN214212752U CN202023030526.4U CN202023030526U CN214212752U CN 214212752 U CN214212752 U CN 214212752U CN 202023030526 U CN202023030526 U CN 202023030526U CN 214212752 U CN214212752 U CN 214212752U
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- 238000003466 welding Methods 0.000 title claims abstract description 45
- 238000003825 pressing Methods 0.000 claims abstract description 55
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 6
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model discloses a guide frame part assembly welding tool, which comprises a base, a positioner connecting device, a quick pressing device, a positioning device and a pressing block, wherein the positioner connecting device is arranged at the two ends of the base and is connected with a positioner to realize the turnover of the tool; the rapid pressing device, the positioning device and the pressing block are arranged on the working surface of the base; the base comprises a rectangular pipe, a steel plate and reinforcing ribs, and the rectangular pipe is provided with an R angle. The working surface of the base is provided with a positioning hole of the rapid pressing device and a positioning hole of the pressing block, and the rapid pressing device and the pressing block can be rapidly installed or detached. The utility model discloses work can realize quick, high-efficient, accurate location, control welding deformation and improvement welding efficiency to the product.
Description
Technical Field
The utility model relates to a guide frame part assembly welding frock, the supplementary welding of mainly used APM motorcycle type guide frame product.
Background
The rivet welding piece production of the railway vehicle is generally characterized in that the riveting welding piece production is to mark and position on a platform and perform tack welding assembly; the mode is very difficult to control the welding size and the welding seam quality for products with high requirements, such as a vehicle bottom bearing bogie and the like, which have compact structures and large welding amount, and the welding efficiency is low, and the labor intensity is high.
The guide frame belongs to a key part of a vehicle, the welding and the tolerance requirement on the size are high, and a welding tool is urgently needed for ensuring the welding quality and controlling the deformation of a product, so that the product can be quickly, efficiently and accurately positioned, the welding deformation can be controlled, and the welding efficiency can be improved.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the utility model aims to provide a guide frame component assembly welding tool, which solves the problems of more welding lines and large deformation through the tool and ensures the quality and position size of the welding lines; the weight of the product is heavy, the turnover frequency is more, and the labor intensity is high.
The utility model provides a technical scheme that its technical problem adopted is:
the guide frame component assembling and welding tool comprises a base, a positioner connecting device, a rapid pressing device, a positioning device and a pressing block, wherein the positioner connecting device is arranged at two ends of the base and connected with the positioner to realize the overturning of the tool; the rapid pressing device, the positioning device and the pressing block are arranged on the working surface of the base; the base comprises a rectangular pipe, a steel plate and reinforcing ribs, and the rectangular pipe is provided with an R angle.
Furthermore, the working surface of the base is provided with a positioning hole of the rapid pressing device and a positioning hole of the pressing block, and the rapid pressing device and the pressing block can be rapidly installed or detached.
Furthermore, the rapid pressing device comprises a plug rod, a transverse rod and a pressing block, the plug rod can be inserted into a positioning hole in the working face of the base, the transverse rod is vertically inserted into the top end of the plug rod, the front end of the transverse rod is provided with a spiral pressing block, and the guide frame can be fixed by spirally adjusting the pressing block.
Furthermore, the rectangular pipes are provided with a plurality of pipes which are connected end to end and distributed around the base; the steel plate is arranged above the rectangular pipe.
Furthermore, the rapid pressing device, the positioning device and the pressing block are all provided with a plurality of pressing blocks.
Furthermore, the positioning device is fixedly arranged on the side of the base. The utility model discloses a frock advantage as follows:
(1) the direction of the tool and the product is changed through the positioner, multiple times of manual turning-over is avoided, and the production efficiency can be improved.
(2) Mechanical equipment is used for assisting in displacement, safety and reliability are achieved, labor intensity of operators is reduced, and safety is improved.
(3) The product compresses tightly the location with positioner and closing device in the frock, can effectual control welding deformation during the welding, improves product uniformity and control product quality, reduces product molding work load.
(4) The quick pressing device belongs to easily-damaged and easily-consumed parts, is in a plug-in mode, is convenient to replace and maintain subsequently, and reduces the maintenance cost of the tool.
Drawings
FIG. 1 is an overall structure of the present invention;
FIG. 2 is a schematic view of a base;
FIG. 3 is a positioner connecting device;
FIG. 4 is a partially enlarged view of the tool of the present invention;
FIG. 5 is a schematic view of a guide frame product being placed on a tooling;
FIG. 6 is a schematic view of the tooling being vertically positioned using a positioner;
the device comprises a base 1, a rectangular pipe 11, a steel plate 12, a reinforcing rib 13, a positioner 2 connecting device 21, a positioner interface 22, a base interface 3, a quick pressing device 4, a positioning device 5, a pressing block, a tooling A and a guide frame B.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, the guide frame component assembly welding tooling a of the present embodiment includes a base 1, a positioner connecting device 2, a rapid pressing device 3, a positioning device 4 and a pressing block 5, the positioner connecting device 2 is disposed at two ends of the base 1, and the rapid pressing device 3, the positioning device 4 and the pressing block 5 are disposed on a plane of the base 1.
Specifically, referring to fig. 2, the base 1 comprises rectangular tubes 11, steel plates 12 and reinforcing ribs 13, wherein the rectangular tubes 11 are provided with 4 pieces, the rectangular tubes 11 are connected end to end and distributed around the base 1, and the rectangular tubes 11 have R angles, so that when the rectangular tubes are connected with the steel plates 12, the rectangular tubes have the advantages of high weld strength, excellent stress state and good fatigue performance; the reinforcing ribs 13 can effectively improve the overall strength of the base 1. The steel plate 12 is disposed above the rectangular tube 11. And packaging the integral flatness of the working surface of the base 1 in an integral processing mode after the base 1 is welded. And a quick pressing device and a pressing block positioning hole are processed on the working surface of the base 1, so that the quick pressing device 3 and the pressing block 5 can be quickly assembled and disassembled.
Referring to fig. 3, the positioner connecting device 2 comprises a positioner interface 21 and a base interface 22, the positioner connecting device 2 is welded by steel, one end (the base interface 22) of the positioner connecting device is welded with the base 1, and the other end is provided with an interface (the positioner interface 21), and the interfaces are consistent with a positioner mounting interface, so that interchangeability of the positioner can be realized.
Referring to fig. 4, regarding the rapid pressing device 3, for the guide frame product B to be rapidly assembled in the upper and lower tools a, the rapid pressing device 3 can be rapidly inserted and pulled out, can rotate 360 degrees around the inserting position, and the screw thread is rapidly pressed and firmly clamped. The rapid pressing device 3 comprises a plug rod, a transverse rod and a pressing block, the plug rod can be inserted into a positioning hole of the working face of the base 1, the transverse rod is vertically inserted into a top round hole of the plug rod, the front end of the transverse rod is provided with a spiral pressing block, and a guide frame product B can be fixed through the spiral adjusting pressing block.
And the positioning device 4 is used for positioning points of a guide frame product B in the tool A, so that manual measurement is reduced, and the consistency of products is ensured.
And the pressing block 5 is used for enhancing the compression strength of the guide frame product B and avoiding the welding deformation of the guide frame product B.
The flow of welding the product B by using the guide frame component assembly welding tool a of the embodiment is as follows:
(1) adjusting the tool A to be in a horizontal state, loading a product B into the tool A according to the figure 5, and quickly compressing to start welding; and welding the front welding seam according to the welding process requirement.
(2) And rotating the angle of the tool A by using a positioner, and at the moment, vertically placing a product B, and welding the inner side welding line according to the welding process requirement. As shown in fig. 6.
(3) Through changing frock A direction (start the machine of shifting rotary equipment, drive frock A and rotate together, change the product B direction of fixing on frock A simultaneously), can all weld the completion with welded welding seam after 1 st clamping, stand up product B to install again and clamp on frock A, weld the welding seam of one side in addition.
(4) And after the whole welding is finished, taking down the product B from the tool A.
The above description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (6)
1. The guide frame component assembling and welding tool is characterized by comprising a base, a positioner connecting device, a rapid pressing device, a positioning device and a pressing block, wherein the positioner connecting device is arranged at two ends of the base and connected with the positioner to realize the overturning of the tool; the rapid pressing device, the positioning device and the pressing block are arranged on the working surface of the base; the base comprises a rectangular pipe, a steel plate and reinforcing ribs, and the rectangular pipe is provided with an R angle.
2. The assembly welding tool for the guide frame component as claimed in claim 1, wherein a positioning hole of the rapid pressing device and a positioning hole of the pressing block are arranged on the working surface of the base, and the rapid pressing device and the pressing block can be rapidly installed or detached.
3. The assembly welding tool for the guide frame component as claimed in claim 2, wherein the rapid pressing device comprises a plugging rod, a transverse rod and a pressing block, the plugging rod can be inserted into a positioning hole of the working surface of the base, the transverse rod is vertically inserted into the top end of the plugging rod, a spiral pressing block is arranged at the front end of the transverse rod, and the guide frame can be fixed by spirally adjusting the pressing block.
4. The assembly welding tool for the guide frame component according to claim 1 or 2, wherein a plurality of rectangular pipes are arranged and distributed around the base in an end-to-end connection manner; the steel plate is arranged above the rectangular pipe.
5. The guide frame component assembling and welding tool according to claim 1 or 2, wherein a plurality of rapid pressing devices, positioning devices and pressing blocks are arranged.
6. The guide frame component assembling and welding tool according to claim 1 or 2, wherein the positioning device is fixedly arranged on the side of the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023030526.4U CN214212752U (en) | 2020-12-16 | 2020-12-16 | Guide frame part assembly welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023030526.4U CN214212752U (en) | 2020-12-16 | 2020-12-16 | Guide frame part assembly welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214212752U true CN214212752U (en) | 2021-09-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023030526.4U Active CN214212752U (en) | 2020-12-16 | 2020-12-16 | Guide frame part assembly welding tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214212752U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119635109A (en) * | 2025-01-10 | 2025-03-18 | 中车青岛四方机车车辆股份有限公司 | Installation device and method for anti-snaking vibration damper pad |
-
2020
- 2020-12-16 CN CN202023030526.4U patent/CN214212752U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119635109A (en) * | 2025-01-10 | 2025-03-18 | 中车青岛四方机车车辆股份有限公司 | Installation device and method for anti-snaking vibration damper pad |
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