CN214212439U - a cutting system - Google Patents
a cutting system Download PDFInfo
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- CN214212439U CN214212439U CN202023341164.0U CN202023341164U CN214212439U CN 214212439 U CN214212439 U CN 214212439U CN 202023341164 U CN202023341164 U CN 202023341164U CN 214212439 U CN214212439 U CN 214212439U
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- cutting
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Abstract
本实用新型涉及机械加工技术领域，公开了一种切割系统，包括第一总承、第二总承以及调节所述第一总承与所述第二总承间距的位移调节机构；所述第一总承包括第一切割装置；所述第二总承包括第二切割装置以及第三切割装置；所述第三切割装置的切割面与所述位移调节机构的位移方向相垂直，所述第二切割装置的切割面与所述第三切割装置的切割面呈锐角角度设置，所述第一切割装置的切割面与所述第二切割装置的切割面镜像设置。与现有技术相对比，本实用新型的目的是为了一次定位、连续切割出两条长度相同、角度对应的门框竖料，避免频繁转换角度和调节定位长度，从而提高工效，具有极强的实用性，加工效率有着质的改变。
The utility model relates to the technical field of mechanical processing, and discloses a cutting system, comprising a first general bearing, a second general bearing and a displacement adjusting mechanism for adjusting the distance between the first general bearing and the second general bearing; A general bearing includes a first cutting device; the second general bearing includes a second cutting device and a third cutting device; the cutting surface of the third cutting device is perpendicular to the displacement direction of the displacement adjusting mechanism, and the first The cutting surface of the second cutting device and the cutting surface of the third cutting device are arranged at an acute angle, and the cutting surface of the first cutting device and the cutting surface of the second cutting device are arranged in mirror images. Compared with the prior art, the purpose of the utility model is to locate and continuously cut two door frame vertical materials with the same length and corresponding angles at one time, avoid frequent angle switching and adjust the positioning length, thereby improving work efficiency and having extremely strong practicality. There is a qualitative change in processing efficiency.
Description
Technical Field
The utility model relates to the technical field of machining, especially, relate to a cutting system.
Background
The aluminum alloy door frame is usually formed by splicing three same materials, two ends of the material at the middle horizontal position need to be cut into 45 degrees correspondingly, one end of the material at the two vertical positions, which falls to the ground, is a right angle, the other end of the material at the two vertical positions is 45 degrees, and the three materials are spliced to form the door frame. Therefore, when the above three materials are cut, the cutting angle needs to be adjusted and changed continuously.
In order to solve the above problems, the existing cutting equipment mainly has the following two modes:
1. the material is cut off at 90 degrees by using a single-head cutting machine with an adjustable angle, then the material is transferred to a proper position to be fixed, a cutting head is adjusted to 45 degrees to cut off the material, the operation is repeated, two pieces of material in vertical positions can be processed, then the cutting head is arranged at 45 degrees and is respectively operated twice, and the material in horizontal position can be processed;
2. the double-head cutting machine with the adjustable angle is used, one cutting head is set to be 45 degrees, the other cutting head is set to be 90 degrees, a vertical material is cut and processed simultaneously, then the angles of the two cutting heads are converted respectively, the material at the other vertical position can be processed, and finally the two cutting heads are both set to be 45 degrees, and the horizontal material is processed. Therefore, the processing mode has the disadvantages of complex steps, complex operation and low efficiency.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a cutting system can effectively solve the section bar processing in, the lower problem of machining efficiency.
In order to achieve the above object, an embodiment of the present invention provides a cutting system, which includes a first assembly, a second assembly, and a displacement adjusting mechanism for adjusting a distance between the first assembly and the second assembly;
the first general contract comprises a first cutting device;
the second assembly comprises a second cutting device and a third cutting device;
the cutting surface of the third cutting device is perpendicular to the displacement direction of the displacement adjusting mechanism, the cutting surface of the second cutting device and the cutting surface of the third cutting device are arranged at an acute angle, and the cutting surface of the first cutting device and the cutting surface of the second cutting device are arranged in a mirror image mode.
Compared with the prior art, the utility model aims at once fixing a position, cut out the door frame that two length are the same, the angle corresponds in succession and erect the material, avoid frequent conversion angle and adjust location length to improve the work efficiency, have extremely strong practicality, machining efficiency has qualitative change.
As a modification of the above, the first general contract includes a first working table, the first cutting device is disposed in the first general contract, and the first working table is provided with a first escape groove through which the first cutting device protrudes upward to be fed; the second assembly comprises a second workbench, and the second cutting device and the third cutting device are arranged in the second assembly; and a second avoidance groove for allowing the second cutting device to upwards protrude for feeding and a third avoidance groove for allowing the third cutting device to upwards protrude for feeding are formed in the second workbench.
As a modification of the above, the first cutting device, the second cutting device, and the third cutting device include a linear movement feed device or a swing feed device.
As an improvement of the above scheme, the linear motion feed device comprises a guide part, a motion seat, a feed part, a saw blade and a power part for driving the saw blade to rotate;
the guide part is a linear guide rail;
the moving seat is connected with the guide part in a sliding manner;
the feeding part comprises a feeding cylinder, and the output end of the feeding cylinder is connected with the movable seat;
the power part is arranged on the movable seat and is in transmission connection with the saw blade.
As an improvement of the above aspect, the oscillation feed apparatus includes: the connecting seat, the swing arm and the saw blade;
the connecting seat is connected with the first assembly or the second assembly;
the swing arm is rotationally connected with the connecting seat, the saw blade is rotationally connected with the end part of the swing arm, and the swing arm is provided with a power part for driving the saw blade to rotate for cutting;
the saw blade feeding device is characterized by further comprising a feeding driving piece for driving the swing arm to rotate so that the saw blade can feed, wherein the feeding driving piece comprises a first air cylinder, and a telescopic shaft of the first air cylinder is rotatably connected with the swing arm.
As an improvement of the scheme, the power component comprises a motor, and the saw blade is in transmission connection with an output shaft of the motor through a belt.
As an improvement of the scheme, the first bearing and the second bearing are internally provided with scrap collecting boxes, and the first workbench and the second workbench are provided with through holes for processing scraps to fall into the scrap collecting boxes.
As an improvement of the scheme, the first bearing assembly is provided with a positioning piece for positioning the end part of the workpiece.
As an improvement of the above scheme, a distance between the positioning member and a cutting surface of the first cutting device is a first distance, a distance between a cutting surface of the second cutting device and a cutting surface of the third cutting device is a second distance, and the first distance is equal to the second distance.
As an improvement of the above scheme, the first workbench and the second workbench are located on the same plane, the first total bearing and the second total bearing are both provided with a backup seat for mounting and positioning a workpiece, the backup seat comprises a positioning surface for mounting and positioning the workpiece, and the positioning surface on the first total bearing and the positioning surface on the second total bearing are located on the same plane.
The method has the following specific beneficial effects:
1. the built-in arrangement of the first cutting device, the second cutting device and the third cutting device can achieve the effects of compact structure and reasonable space utilization, and meanwhile, the built-in arrangement can also fundamentally and directly improve the operation safety of the cutting system;
2. for the convenience of operating personnel uses this cutting system to process, can dismantle through the screw at first always and be connected with the setting element that supplies machined part tip location, the setting element all is in same horizontal plane with first cutting device's cutting plane, second cutting device's cutting plane and third cutting device's cutting plane, and the linear equipartition of four, through the setting of setting element, this cutting system can realize once fixing a position and continuous operation's effect, has further improved this cutting system's whole machining efficiency.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a detailed structural schematic diagram of a first assembly in the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a second assembly in the embodiment of the present invention;
fig. 4 is a schematic structural diagram of an embodiment of the present invention;
figure 5 is a partial cross-sectional view of a third cutting device in a second assembly according to an embodiment of the present invention;
fig. 6 is a specific structure diagram of the linear motion feed mechanism according to the embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Referring to fig. 1, fig. 2 and fig. 3, fig. 1 is a specific schematic structural diagram of an embodiment of the present invention, fig. 2 is a specific schematic structural diagram of a first assembly 1 in an embodiment of the present invention, and fig. 3 is a specific schematic structural diagram of a second assembly 2 in an embodiment of the present invention.
A cutting system comprises a first assembly 1, a second assembly 2 and a displacement adjusting mechanism 3 for adjusting the distance between the first assembly 1 and the second assembly 2. The first assembly 1 comprises a first cutting device and the second assembly 2 comprises a second cutting device and a third cutting device.
It should be noted that, in this embodiment, the cutting surface of the third cutting device is perpendicular to the displacement direction of the displacement adjusting mechanism 3, the cutting surface of the second cutting device and the cutting surface of the third cutting device are arranged at an acute angle, and the cutting surface of the first cutting device and the cutting surface of the second cutting device are arranged in a mirror image manner. Meanwhile, the first cutting device, the second cutting device and the third cutting device are all positioned on the same horizontal plane and are linearly and uniformly distributed, and the formed straight line is parallel to the displacement direction of the displacement adjusting mechanism 3.
The displacement adjusting mechanism 3 comprises a guide rail 7, the second assembly bearing 2 comprises a pulley block and a driving piece for driving the pulley block to rotate, and the pulley block is in rolling connection with the guide rail 7 in a matching mode.
In this embodiment, this cutting system is applicable to processing door frame accessory, and the cutting plane of second cutting device is 45 degrees angular setups with third cutting device's cutting plane.
Illustratively, when the cutting system is used for processing door frame accessories, the distance between the first assembly 1 and the second assembly 2 needs to be adjusted by utilizing the displacement adjusting mechanism 3 adaptively according to the processing length required by the accessories, it needs to be noted that the door frame is generally formed by splicing three same materials, two ends of the material at the middle horizontal position need to be cut into 45 degrees correspondingly, one end of the material at the vertical positions at two sides of the door frame, which falls to the ground, is a right angle, the other end of the material at the horizontal position is 45 degrees, and the three materials are spliced to form the door frame. The distance between the first cutting device and the third cutting device is the length of the accessories at the vertical positions at the two sides, and the distance between the first cutting device and the second cutting device is the length of the accessories at the middle horizontal position. After the distance between the first bearing 1 and the second bearing 2 is adjusted adaptively, the section bar is positioned on the first bearing 1 and the second bearing 2, the first cutting device and the third cutting device are operated to cut the section bar, a 45-degree cutting surface is formed at the moment, and the other end of the plane cutting surface is a 90-degree cutting surface. And then, continuously pushing the section bar towards the direction of the first bearing assembly 1, adjusting the end part of the section bar to a distance value from the second cutting device to be a length value of the vertical accessory, operating the second cutting device to cut the section bar, wherein the length of the section bar which is processed at the moment is the same as that of the section bar which is processed at the previous time, and the cutting surface at one end is in reverse correspondence. And finally, continuously pushing the section bar, positioning the section bar, then operating the first cutting device and the second cutting device to cut the section bar, wherein the processed material is in a shape with two ends in 45-degree reverse correspondence, and splicing and combining the three materials to form the door frame.
Compared with the prior art, the utility model aims at once fixing a position, cut out the door frame that two length are the same, the angle corresponds in succession and erect the material, avoid frequent conversion angle and adjust location length to improve the work efficiency, have extremely strong practicality, machining efficiency has qualitative change.
Referring to fig. 4 and 5, fig. 4 is a schematic diagram of a specific structure of a swing feeder according to an embodiment of the present invention, and fig. 5 is a partial sectional view of a third cutting device in a second assembly according to an embodiment of the present invention.
More preferably, in the present embodiment, the first bearing assembly 1 comprises a first working table 17, the first cutting device is arranged in the first bearing assembly 1, and the first working table 17 is provided with a first avoiding groove 18 for the first cutting device to protrude upwards for cutting. The second assembly 2 comprises a second workbench 21, and the second cutting device and the third cutting device are arranged in the second assembly 2; the second working table 21 is provided with a second escape groove 22 for the second cutting device to protrude upward and feed, and a third escape groove 23 for the third cutting device to protrude upward and feed.
It should be noted that the built-in arrangement of the first cutting device, the second cutting device and the third cutting device can achieve the effects of compact structure and reasonable space utilization, and meanwhile, the built-in arrangement can also fundamentally and directly improve the operation safety of the cutting system.
In this embodiment, the first cutting device, the second cutting device and the third cutting device may be a linear moving feeding device or a swinging feeding device, wherein the linear moving feeding device may be a vertical lifting feeding device or a horizontal longitudinal feeding device, and even the first cutting device, the second cutting device and the third cutting device may be any combination of the swinging feeding device and the linear moving feeding device, which is not limited in this embodiment.
In this embodiment, the first cutting device, the second cutting device and the third cutting device are all swing feed devices, and the swing feed devices include: a connecting seat 8, a swing arm 9, and a saw blade 10. Wherein, the connecting seat 8 is connected with the first assembly 1 or the second assembly 2 by screws; the swing arm 9 is rotatably connected with the connecting seat 8, the saw blade 10 is rotatably connected with the end part of the swing arm 9, and the swing arm 9 is provided with a power part for driving the saw blade 10 to rotate for cutting; in addition, a feed driving part for driving the swing arm 9 to rotate so that the saw blade 10 protrudes out of the first avoidance groove 18 or the second avoidance groove 22 for feeding is further included. The power part comprises a motor, and the saw blade 10 is in transmission connection with an output shaft of the motor through a belt 11.
Exemplarily, when starting the swing feed device to process, only starting the motor is needed, the motor will drive the saw blade 10 to rotate through the output shaft, in addition, in this embodiment, the feed driving member includes the first cylinder 12, the first cylinder 12 is rotationally connected with the connecting seat 8, and the telescopic shaft of the first cylinder 12 is rotationally connected with the swing arm 9. The first cylinder 12 is operated to drive the telescopic shaft to reciprocate, so that the swing arm 9 can be driven to rotate on the connecting seat 8, and the action of protruding and avoiding the groove to feed is completed.
As the improvement of the scheme, in order to facilitate the operation of an operator to process by using the cutting system, the first assembly 1 is detachably connected with the positioning part 13 for positioning the end part of the workpiece through a screw, and the positioning part 13, the cutting surface of the first cutting device, the cutting surface of the second cutting device and the cutting surface of the third cutting device are all positioned on the same horizontal plane and are linearly and uniformly distributed. Meanwhile, the distance between the positioning piece 13 and the cutting surface of the first cutting device is a first distance, the distance between the cutting surface of the second cutting device and the cutting surface of the third cutting device is a second distance, and the first distance is equal to the second distance.
It should be noted that, in the present embodiment, the cutting surface is an actual cutting area of the cutting member for performing the cutting process on the component, and in the present embodiment, the cutting member is a saw blade 10.
Illustratively, when the cutting system is used for machining the door frame accessory, firstly, the displacement adjusting mechanism 3 is used for adaptively adjusting the distance between the first assembly bearing 1 and the second assembly bearing 2 according to the machining length required by the accessory, then, the section bar is positioned on the first assembly bearing 1 and the second assembly bearing 2, the first cutting device and the third cutting device are operated to cut the section bar, a cutting surface with an angle of 45 degrees is formed at the moment, and a plane cutting surface with an angle of 90 degrees is formed at the other end of the section bar. And then, continuously pushing the section bar towards the first bearing assembly 1 to enable the end part of the section bar to be propped against the positioning piece 13, operating the second cutting device to cut the section bar, wherein the length of the section bar which is processed at the moment is the same as that of the section bar which is processed at the previous time, and the cutting surface at one end is in reverse correspondence. And finally, continuously pushing the section bar, positioning the section bar, then operating the first cutting device and the second cutting device to cut the section bar, wherein the processed material is in a shape with two ends in 45-degree reverse correspondence, and splicing and combining the three materials to form the door frame.
Through setting up of setting element 13, this cutting system can realize once fixing a position and continuous operation's effect, has further improved this cutting system's whole machining efficiency.
Preferably, the first assembly 1 and the second assembly 2 are each provided with a clamping device comprising a rest 14 and a second cylinder 15 for pressing the profile against the rest 14;
the leaning seat 14 is fixed with the first assembly 1 or the second assembly 2;
the second cylinder 15 is fixed to the first assembly 1 or the second assembly 2.
With this arrangement, when positioning the profile, it is only necessary to place the profile on the first table 17 and on the second table 21, and subsequently to activate the second cylinder 15, pressing the profile against the abutment 14.
It should be noted that, the first assembly 1 and the second assembly 2 can be separately configured as an upper fixed box and a lower fixed base, wherein the swing feeding device can be mounted on the fixed box or the fixed base, and in this embodiment, the first assembly 1 and the second assembly 2 are both configured as an integral type.
As a further improvement of the above scheme, in this embodiment, the first and second assemblies 1 and 2 are each provided with a scrap collecting box therein, and at the same time, the first and second work tables 17 and 21 are each provided with a through hole 16 for the processing scrap to fall into the scrap collecting box. The arrangement of the through holes 16 can facilitate the collection of the scraps and also highlight the effect of facilitating the routine maintenance.
In addition, in this embodiment, in order to facilitate the installation and positioning of the workpiece, the first workbench and the second workbench are located on the same plane, and the positioning surface on the first assembly bearing and the positioning surface on the second assembly bearing are located on the same plane.
Example 2:
referring to fig. 6, fig. 6 is a specific structural diagram of the linear motion feed mechanism according to the embodiment of the present invention.
In the present embodiment, the first cutting device 4, the second cutting device 5, and the third cutting device 6 are all linear motion feed devices, and each of the linear motion feed devices includes a guide portion 41, a motion base 42, a feed portion 43, a saw blade 10, and a power portion 44 for driving the saw blade 10 to rotate;
the guide portion 41 is a linear guide;
the movable seat 42 is connected with the guide part 41 in a sliding way;
the feeding part 43 comprises a feeding cylinder, and the output end of the feeding cylinder is connected with the movable seat 42;
the power part 44 is disposed on the movable base 42 and is in transmission connection with the saw blade 10.
In the present embodiment, the feeding portion 43 is used to be fixedly connected to the first assembly 1 or the second assembly 2, the power portion 44 is a driving motor, and an output shaft of the driving motor is rotatably connected to the saw blade 10.
When the linear motion feed device is used for cutting, the power part 44 drives the saw blade 10 to rotate, and the feed cylinder is used for driving the moving seat 42 to realize the moving feed of the saw blade 10.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023341164.0U CN214212439U (en) | 2020-12-30 | 2020-12-30 | a cutting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023341164.0U CN214212439U (en) | 2020-12-30 | 2020-12-30 | a cutting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214212439U true CN214212439U (en) | 2021-09-17 |
Family
ID=77709739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023341164.0U Withdrawn - After Issue CN214212439U (en) | 2020-12-30 | 2020-12-30 | a cutting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214212439U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112605467A (en) * | 2020-12-30 | 2021-04-06 | 翟秋朗 | Cutting system |
-
2020
- 2020-12-30 CN CN202023341164.0U patent/CN214212439U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112605467A (en) * | 2020-12-30 | 2021-04-06 | 翟秋朗 | Cutting system |
| CN112605467B (en) * | 2020-12-30 | 2025-04-22 | 翟秋朗 | A cutting system |
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Granted publication date: 20210917 Effective date of abandoning: 20250422 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210917 Effective date of abandoning: 20250422 |
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| AV01 | Patent right actively abandoned |