CN214202133U - Automatic integrated stand airing system - Google Patents

Abstract

The utility model discloses an automatic integrated tedding system of drying in air relates to white spirit making technical field, including water spray module, the module of drying in air in the tedding, lower bent module and a plurality of grain module down, and the water spray module is installed at the feed end of the module of drying in the air in the tedding, and can reciprocate along the direction of delivery of the module of drying in the air in the tedding, and the water spray module includes the walking motor of drive walking and the water pump of control water spray, and the module of drying in the air in the tedding includes the link joint motor of the in a wretched state link joint of drive, and lower bent module includes the bent medicine pump of spraying bent medicine, and the grain module of unloading includes the unloading motor of unloading; still include PLC control module and input module, input module and PLC control module are connected, and PLC control module's output is through being connected with the drive switch on walking motor, water pump, link joint motor, bent medicine pump, the unloading motor respectively. The utility model discloses make whole stand system of drying in air realize automated control to form automation line, make the lees dry in air the in-process at the stand and do not need manual operation completely, reduce artifical intensity of labour completely.

Description

Automatic integrated stand airing system

Technical Field

The utility model relates to a white spirit brewing technical field particularly, relates to an automatic change integrated stand system of drying in air.

Background

In the traditional production process of the strong aromatic Chinese spirits, the process of spreading and airing, also called raising and cooling, is carried out, so that the vinasse out of the retort is quickly and uniformly cooled to the cellar-entering temperature, and the volatile acid and the surface moisture of the vinasse are promoted to be largely volatilized as far as possible.

The traditional spreading and airing method comprises the following steps: transporting the vinasse to the ground, enabling workers to turn the vinasse repeatedly and repeatedly by using an iron shovel to quickly cool the vinasse, spreading and airing the vinasse to a proper temperature, then spraying yeast medicines on the vinasse, manually stirring the vinasse and the yeast medicines to mix, and after yeast addition is finished, putting the vinasse into a cellar for fermentation. The traditional spreading and drying mode has the defects of high labor intensity, long spreading and drying time, poor spreading and drying environment and easy pollution.

In order to solve the problem of high labor intensity of the traditional spread drying mode, the spread drying equipment widely adopted in the prior art is a chain plate type spread drying machine, vinasse is spread on a spread drying chain plate with a certain thickness, air holes are formed in the spread drying chain plate, a fan is arranged at the bottom of the spread drying chain plate, the fan can blow air to the chain plate to accelerate cooling of the vinasse, the vinasse is added with yeast when the temperature of the vinasse is reduced to a certain temperature range, the vinasse is manually turned over and shoveled, so that the vinasse and the yeast are uniformly mixed, and the vinasse and the yeast are placed into a cellar for fermentation after stirring. Although the spreading and drying system can greatly reduce the labor intensity of workers, the full-automatic spreading and drying is difficult to realize, so that an automatic integrated spreading and drying system is urgently needed to form an automatic control production line, so that the vinasse is completely free from manual operation in the spreading and drying process, and the labor intensity of workers is completely reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic change integrated stand system of drying in air makes whole stand system of drying in air realize automated control to form automation line, make the lees dry in the air the in-process at the stand and do not need manual operation completely, reduce artifical intensity of labour completely.

For realizing the purpose of the utility model, the technical proposal adopted is that: an automatic integrated spreading and drying system comprises a water spraying module, a spreading and drying module, a yeast discharging module and a plurality of yeast discharging modules, wherein the water spraying module is installed at the feed end of the spreading and drying module and can move back and forth along the conveying direction of the spreading and drying module; still include PLC control module and input module, input module and PLC control module are connected, and PLC control module's output is through being connected with the drive switch on walking motor, water pump, link joint motor, bent medicine pump, the unloading motor respectively.

Furthermore, a plurality of position information acquisition sensors are further installed at the inlet end of the spread-drying module, the position information acquisition sensors are arranged along the conveying direction of the spread-drying module, and the output ends of the position information acquisition sensors are electrically connected with the input end of the PLC control module.

Further, still be equipped with a plurality of material detection sensors on the module of cooling in the air in the stand, a plurality of material detection sensors are located the feed side of song module and a plurality of unloading module down respectively, and the output of a plurality of material detection sensors all is connected with PLC control module's input electricity.

Furthermore, all be equipped with the flowmeter on water spray module and the lower bent module, and the output of flowmeter is connected with PLC control module's input.

Further, still include a plurality of weighing sensor, a plurality of weighing sensor set up one by one on a plurality of unloading modules, and a plurality of weighing sensor's output all is connected with PLC control module's input electricity.

Furthermore, the spreading and drying module further comprises a blower motor, and a drive switch of the blower motor is connected with the output end of the PLC control module.

Further, the spreading and drying module further comprises a temperature sensor, the temperature sensor is located at the output end of the spreading and drying module, and the output end of the temperature sensor is electrically connected with the input end of the PLC control module.

Further, still include a plurality of modules of breaing up, a plurality of modules of breaing up are arranged along the direction of delivery of the module of cooling in the stand interval, and break up the module and have the motor of breaing up, and break up the drive switch of motor and be connected with PLC control module's output.

Further, the input module is an MHI touch screen.

Furthermore, the PLC controller further comprises a buzzer, and the output end of the PLC controller is electrically connected with the input end of the buzzer.

The utility model has the advantages that,

the utility model discloses a set PLC control module and input module to make PLC control module respectively with bent medicine pump, and the drive switch on walking motor, water pump, link joint motor, the unloading motor is connected, make the utility model provides a bent medicine pump, walking motor, water pump, link joint motor, unloading motor all can directly pass through PLC control module control, make drying in the air of stand of lees realize automated control, thereby form automation line, make the lees dry in the air the in-process at the stand and do not need manual operation completely, reduce artifical intensity of labour completely.

Drawings

Fig. 1 is a system diagram of an automated integrated stand-drying system provided by the present invention;

FIG. 2 is an electrical control schematic diagram of the PLC control module and the water spray module;

FIG. 3 is an electrical control schematic of the water spray module;

FIG. 4 is an electrical control schematic of the variable frequency controller on the travel motor;

FIG. 5 is an electrical control schematic diagram of the PLC control module and the spreading and drying module, the koji discharging module and the plurality of grain discharging modules;

fig. 6 is an electrical control schematic diagram of the spreading and drying module;

FIG. 7 is an electrical control schematic diagram of the blanking motor;

FIG. 8 is an electrical control schematic diagram of an upper variable frequency controller of a starter pump and a blanking motor;

fig. 9 is an electrical control schematic diagram of a variable frequency controller of a chain-link motor.

Detailed Description

The present invention will be described in further detail below with reference to specific embodiments and with reference to the accompanying drawings.

As shown in fig. 1 to 9, the utility model provides an automatic integrated stand system of drying in air, including the water spray module, the module dries in air in the stand, lower bent module and a plurality of grain module down, the module of drying in the air in the stand is used for drying in the air to the lees, the transport, the water spray module is used for adding the water when the lees is poured into the input of the module of drying in the stand, because the lees is when pouring into the input of the module of drying in the stand, the lees is the heap, the edge of lees is thinner, the centre of lees is thicker, therefore, the water spray module is in the volume water spraying process, the water that the lees center needs to add is more than the water that the lees edge added; the grain discharging modules can be used for adding grains of different raw materials into the vinasse on the spreading and airing module and can also be used for adding bran materials of different raw materials into the vinasse on the spreading and airing module.

The water spraying module needs to walk and spray water, so the water spraying module is internally provided with a walking motor for driving the water spraying module to reciprocate and a water pump for spraying water; the spreading and drying module is a chain plate conveyor, and conveying chain plates in the chain plate conveyor need to be conveyed, namely, a chain plate motor for driving the conveying chain plates is arranged in the spreading and drying module; the yeast material in the yeast discharging module is liquid because the yeast material is positioned above the spreading and drying module, and the amount of the yeast material to be added in the vinasse is small, so the yeast material can drop on the vinasse through self weight, and a yeast medicine pump in the yeast discharging module is used for pumping the yeast medicine, so the yeast medicine is uniformly sprayed on the transported vinasse; the grain discharging module needs to uniformly spread grain or bran on the vinasse, namely the discharging module comprises a discharging hopper and a discharging impeller positioned at the outlet of the discharging hopper, and the discharging module is internally provided with a discharging motor for driving the discharging impeller.

The utility model also comprises a PLC control module and an input module, the PLC control module is a programmable controller, the model of the PLC control module is AD23-0XB8, the input module mainly inputs parameters and instructions to the PLC control module, and the bent medicine pump is a variable frequency pump, the frequency of the bent medicine pump can be directly changed to the variable frequency controller on the bent medicine pump through the PLC control module, thereby changing the speed of the bent medicine pump; meanwhile, the PLC control module transmits a control command to a drive switch of the starter pump, and the drive switch of the starter pump acts after receiving the control command, so that the starter pump is automatically turned on or turned off; and simultaneously, the utility model provides a all have drive switch on walking motor, water pump, link joint motor, the unloading motor, this drive switch is the relay, and PLC control module's output is connected with the input of drive switch on walking motor, water pump, link joint motor, the unloading motor respectively, sends the instruction to the relay on walking motor, water pump, link joint motor, the unloading motor respectively through PLC control module, through the relay action, makes walking motor, water pump, link joint motor, unloading motor realize controlling.

The utility model is characterized in that the walking motor, the chain plate motor and the blanking motor are all variable frequency motors, and are sent to the variable frequency controllers on the walking motor, the chain plate motor and the blanking motor through the PLC control module, and the variable frequency controllers act, so that the rotation frequency of the walking motor, the chain plate motor and the blanking motor is changed, and the walking speed, the conveying speed of vinasse and the blanking speed of grain or bran can be adjusted; and simultaneously, the utility model provides a walking motor still can realize just reversing to make the water spray module can be at the input reciprocating motion of the module that dries in the air at stand.

When the input of the module of cooling in the stand is poured into to the lees, input module case PLC control module input start instruction, PLC control module sends the instruction to the drive switch on water pump and the walking motor, make the walking motor rotate, the water pump starts, make the top of water spray module motion lees, water spray module sprays the water gaging to the lees, after the water gaging finishes, PLC control module sends the stop instruction to the drive switch of water pump, the water pump stops, PLC control module sends the instruction to the walking motor, walking motor drive water spray module resets, and PLC control module sends the stop instruction to the drive switch on the walking motor, water spray module stops to spraying the water gaging on the lees, the walking motor stops to rotate after moving to the initial position.

After the water is added, the PLC control module sends instructions to driving switches on a yeast drug pump, a chain plate motor and a discharging motor respectively to start the yeast drug pump, the chain plate motor and the discharging motor, so that the spreading and drying module conveys vinasse forwards, the vinasse discharging module enables grain or bran materials to uniformly scatter on the vinasse in the conveying process, and the yeast discharging module enables the yeast materials to uniformly drop on the vinasse, so that the grain or bran materials or yeast materials are automatically added into the vinasse.

In some embodiments, a plurality of position information acquisition sensors are further mounted at the inlet end of the spreading and drying module, the plurality of position information acquisition sensors are arranged along the conveying direction of the spreading and drying module, the plurality of position signal acquisition sensors are mainly used for detecting the position of the water spraying module, and the output ends of the plurality of position information acquisition sensors are electrically connected with the input end of the PLC control module; specifically, the number of the position signal collecting sensors in the utility model is 5, when the PLC control module sends an instruction to the driving switch on the walking motor to rotate the walking motor, the water spraying module moves at the input end of the spreading and drying module, when the third position information collecting sensor along the vinasse conveying direction detects the water spraying module, the third position information collecting sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to the variable frequency controller on the walking motor to reduce the frequency of the walking motor, so that the walking motor rotates at a low speed, the water spraying module advances at a low speed, after the fourth position information collecting sensor detects the water spraying module, the fourth position information collecting sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to the variable frequency controller on the walking motor to increase the frequency of the walking motor, so that the walking motor rotates rapidly, the water spraying module advances rapidly, after the fifth position information acquisition sensor detects the water spraying module, the fifth position information acquisition sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to a driving switch on the walking motor and sends an instruction to a variable frequency controller on the walking motor, so that the walking motor rotates rapidly and reversely, the water spraying module returns rapidly, after the fourth position information acquisition sensor detects the return of the water spraying module, the fourth position information acquisition sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to the variable frequency controller on the walking motor, so that the frequency of the walking motor is lowered, the walking motor rotates slowly, the water spraying module retreats slowly, after the third position information acquisition sensor detects the return of the water spraying module, the third position information acquisition sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to a variable frequency controller on the walking motor to enable the frequency of the walking motor to be high, the walking motor rotates rapidly, the water spraying module returns rapidly, after the second position information acquisition sensor detects that the water spraying module returns, the second position information acquisition sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to a driving switch on the walking motor and sends an instruction to a variable frequency controller on the walking motor to enable the walking motor to rotate rapidly and forwardly, the water spraying module advances rapidly, the third position information acquisition sensor sends an instruction to the PLC control module, the PLC control module sends an instruction to the variable frequency controller on the walking motor to enable the frequency of the walking motor to be low, the walking motor rotates at a low speed, the water spraying module advances at a low speed, the walking motor reciprocates in a circulating motion in the mode until the water spraying amount is reached, and the PLC control module sends an instruction to the driving switch on the walking motor, the walking motor is enabled to rotate reversely and the water spraying module is enabled to be in a normal position rapidly, when the first position information acquisition sensor detects the water spraying module, the PLC control module sends an instruction to a driving switch of the walking motor, the walking motor is enabled to stop rotating, and the water spraying module is enabled to finish working.

In some embodiments, the spread-drying module is further provided with a plurality of material detection sensors, the material detection sensors are directly used by the existing sensors, the plurality of material detection sensors are respectively positioned at the feeding sides of the lower bending module and the plurality of blanking modules, the plurality of material detection sensors are used for detecting whether the spread-drying module conveys materials to the corresponding feeding side of the blanking module, and the output ends of the plurality of material detection sensors are electrically connected with the input end of the PLC control module; when the module of cooling in the air to lees transportation process, when material detection sensor material, material detection sensor gives PLC control module with signal transmission, PLC control module is after receiving the signal of telecommunication, the drive switch send instruction of unloading motor in PLC control module and the bent medicine pump in the lower bent module that corresponds or the unloading module, make bent medicine pump open or unloading driving motor start, thereby begin to carry out the unloading to grain or bran material or bent material, the grain or bran material or bent material that make the unloading are directly spilled on lees, make even the spraying in lees of grain or bran material or bent material, make grain or bran material or bent material and lees mix more evenly.

In some embodiments, the water spraying module and the koji making module are both provided with flow meters, the flow meters are directly used in the prior art, when the flow meters detect the water and send instructions to the PLC control module, when the PLC control module compares that the amount of water sprayed by the water spraying module reaches a preset value, the PLC control module sends instructions to a drive switch of the water pump to stop the water spraying of the water pump, so that the water spraying module realizes quantitative water spraying, and when the PLC control module compares that the amount of koji sprayed by the koji making module reaches the preset value, the PLC control module sends an alarm instruction to enable people to timely supplement the koji making module with the koji making module.

In some embodiments, the utility model discloses still include a plurality of weighing sensor, a plurality of weighing sensor set up one by one on a plurality of unloading modules, a plurality of weighing sensor detect the weight of grain or chaff material in a plurality of grain modules down respectively, a plurality of weighing sensor transmit PLC control module after detecting the weight of grain or chaff material, make the staff accessible input module after learning the weight of grain or chaff material to PLC control module input unloading motor, the frequency of link joint motor, and after the settlement finishes, through input module input start command, PLC control module is after receiving the start command that input module sent, PLC control module automatic control yeast medicine pump, the walking motor, a water pump, the link joint motor, the start-up of unloading motor.

In some embodiments, the module of drying in the air in the stall still includes the air-blower, the air-blower is a plurality of, a plurality of air-blowers correspond with a plurality of material detection sensor, make a plurality of air-blowers arrange along the even interval of the direction of delivery of the module of drying in the air in the stall, blast air through the air-blower cools off the lees of carrying on the module of drying in the stall, all have a blower motor on every air-blower, blower motor is inverter motor, PLC control module can be after receiving the signal of telecommunication that material detection sensor sent, PLC control module sends the instruction to the drive switch on the corresponding blower motor, make the corresponding blower motor start, thereby make the blower motor begin the action, make the air-blower cool off the lees of carrying on the module of drying in the stall.

In some embodiments, the module of cooling in a spreading manner still includes temperature sensor, and temperature sensor can detect the temperature of lees, and temperature sensor gives PLC control module with signal transmission after detecting the temperature of lees, and PLC control module contrasts the analysis, and when the temperature of contrast result lees was too high, PLC control module sent the instruction to air-blast motor's variable frequency controller, made air-blast motor's frequency uprise, made air-blast motor's rotational speed rise to make the power grow of air-blower, improve the cooling effect of air-blower to lees.

In some embodiments, the utility model discloses still include a plurality of modules of breaing up, the module of breaing up is rotatable tine harrow, a plurality of modules of breaing up correspond with a plurality of material detection sensor, make a plurality of modules of breaing up arrange along the even interval of the direction of delivery of the module of drying in the air at the stand, make the module of breaing up break up the lees of drying in the air on the module in the pivoted time and transport, not only make the unrestrained grain of grain module or the unrestrained bent material ability and lees homogeneous mixing of grain module or the unrestrained bent material of song module down, and the rotation of the module of breaing up needs to be broken up motor drive, PLC control module is after receiving the signal of telecommunication that the material detection sensor sent, PLC control module sends the instruction to the drive switch on the motor of breaing up that corresponds, make the motor of breaing up start, thereby make the motor of breaing up begin to act, make the module of breaing up start.

In some embodiments, the input module is the MHI touch-sensitive screen, not only makes the staff directly read through the MHI touch-sensitive screen the utility model discloses a parameter of each state and each module still makes the staff pass through the MHI touch-sensitive screen and inputs corresponding parameter or instruction to PLC control module.

The utility model provides a stand and dry in air is fixed with the baffle on the module, makes the transport link joint when carrying the lees, and the baffle can stop the material that is higher than the baffle lower extreme, makes the material thickness through the baffle keep unanimous to make the transport link joint carry the in-process to the lees, the lees thickness on the transport link joint remains unanimous throughout.

The utility model provides a module of cooling in a stall still can dock in proper order for a plurality of drag chain conveyors and form, and at this moment, the drive switch that is used for in every drag chain conveyor on the link joint motor of drive transport link joint all is connected with PLC control module's output, makes PLC control module carry the link joint motor in a plurality of drag chain conveyors to start and stop to a plurality of drag chain conveyors and control.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An automatic integrated spreading and drying system is characterized by comprising a water spraying module, a spreading and drying module, a yeast discharging module and a plurality of grain discharging modules, wherein the water spraying module is arranged at the feed end of the spreading and drying module and can move back and forth along the conveying direction of the spreading and drying module; still include PLC control module and input module, input module and PLC control module are connected, and PLC control module's output is through being connected with the drive switch on walking motor, water pump, link joint motor, bent medicine pump, the unloading motor respectively.

2. The automated integrated cooling system according to claim 1, wherein a plurality of position information collecting sensors are further installed at the inlet end of the cooling module, the plurality of position information collecting sensors are arranged along the conveying direction of the cooling module, and the output ends of the plurality of position information collecting sensors are electrically connected with the input end of the PLC control module.

3. The automated integrated cooling system according to claim 1, wherein the cooling module is further provided with a plurality of material detection sensors, the plurality of material detection sensors are respectively located at the feeding sides of the lower bending module and the plurality of blanking modules, and the output ends of the plurality of material detection sensors are electrically connected with the input end of the PLC control module.

4. The automated integrated spreading and drying system according to claim 1, wherein flow meters are arranged on the water spraying module and the downward bending module, and the output ends of the flow meters are connected with the input end of the PLC control module.

5. The automated integrated spreading and drying system according to claim 1, further comprising a plurality of weighing sensors, wherein the weighing sensors are arranged on the plurality of blanking modules one by one, and output ends of the weighing sensors are electrically connected with input ends of the PLC control module.

6. The automated integrated cooling system of claim 1, wherein the cooling module further comprises a blower motor, and a driving switch of the blower motor is connected with an output end of the PLC control module.

7. The automated integrated cooling system of claim 1, wherein the cooling module further comprises a temperature sensor, the temperature sensor is located at an output end of the cooling module, and an output end of the temperature sensor is electrically connected with an input end of the PLC control module.

8. The automated integrated spreading and drying system according to claim 1, further comprising a plurality of scattering modules, wherein the scattering modules are arranged at intervals along the conveying direction of the spreading and drying modules, the scattering modules are provided with scattering motors, and driving switches of the scattering motors are connected with output ends of the PLC control module.

9. The automated integrated stand-drying system of claim 1, wherein the input module is an MHI touch screen.

10. The automated integrated cooling system of claim 1, further comprising a buzzer, wherein the output of the PLC control module is electrically connected to the input of the buzzer.

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