CN214108382U

CN214108382U - Three-roller lifting compression roller mechanism for tubular pile plate skirt roll welding equipment

Info

Publication number: CN214108382U
Application number: CN202022321292.2U
Authority: CN
Inventors: 游剑峰; 吴杰民; 黄鼎; 林钻
Original assignee: Fuzhou Jiasheng Automation Technology Co ltd
Current assignee: Fuzhou Jiasheng Automation Technology Co ltd
Priority date: 2020-10-19
Filing date: 2020-10-19
Publication date: 2021-09-03
Anticipated expiration: 2030-10-19

Abstract

The utility model discloses a tubular pile board skirt is rolled up and is welded equipment and promote compression roller mechanism with three-roller, including mounting bracket one, a mounting bracket below is equipped with compression roller positioning mechanism, pegs graft above the mounting bracket one and is equipped with main hoist mechanism, and main hoist mechanism includes mounting panel one, is equipped with vice hoist mechanism on the mounting panel one, and vice hoist mechanism connects and is equipped with location clamp plate mechanism, and a mounting bracket front end side is equipped with the leading truck. Compared with the prior art, the utility model the advantage lie in: the plate body can be automatically rolled into the plate skirt, the height of the plate skirt is adjusted, and the plate skirt is matched with a plate skirt roll welding production line.

Description

Three-roller lifting compression roller mechanism for tubular pile plate skirt roll welding equipment

Technical Field

The utility model relates to a board skirt shaping hoisting device field specifically indicates a tubular pile board skirt is rolled up and is welded equipment and promote compression roller mechanism with three-roller.

Background

With the improvement of the importance degree of modern buildings and the continuous increase of the building height, higher requirements are put forward on the bearing capacity of the foundation, the natural foundation can not better bear the load transmitted by the upper building, so when the natural foundation is used for covering the building, a treatment mode for enhancing the bearing capacity is provided, namely reinforced concrete is used as a foundation pile of the foundation, the pile is pressed into the ground by a pile press to form a foundation pile, and the upper part of the foundation pile is enabled to bear the building. The pile materials used as foundation pile engineering are in the market, such as tubular piles, various square piles, cast-in-place piles, drilled piles and the like. The tubular pile is cylindrical, the centrifugal tubular pile mould is rotated on a centrifugal machine at a high speed, so that concrete in the tubular pile mould performs high-speed centrifugal motion, the concrete tubular pile with a round hole in the center is manufactured finally, manual welding is adopted for the existing tubular pile skirt roll welding, certain harm is caused to workers, the automatic production is inevitable, and in order to realize automation, a lifting compression roller mechanism capable of automatically rolling the plate body into the skirt is needed.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to above-mentioned technical problem, a can automize and roll up the plate body into the apron, the height of adjusting plate apron and cooperation apron roll up the tubular pile apron skirt of welding the production line and roll up and weld equipment and promote compression roller mechanism with three-roller.

In order to solve the technical problem, the utility model provides a technical scheme does: a three-roller lifting compression roller mechanism for a tubular pile skirt rolling welding device comprises a first mounting frame, a compression roller positioning mechanism is arranged below the first mounting frame, a main lifting mechanism is arranged on the first mounting frame in an inserting mode and comprises a first mounting plate, an auxiliary lifting mechanism is arranged on the first mounting plate and connected with a positioning compression plate mechanism, a guide frame is arranged on the front end side of the first mounting frame, the main lifting mechanism comprises a first guide shaft inserted on the top surface of the first mounting frame, a linear bearing is arranged on the first guide shaft in a sliding mode, a first mounting plate is fixedly arranged on the bottom surface of the linear bearing through a bolt, a second mounting plate is inserted on the top end of the linear bearing, a nut is arranged at the top end of the linear bearing in a threaded connection mode, a motor is arranged above the second mounting frame through a bolt, the output end of the motor penetrates through the second mounting frame and is connected with a coupler, the other end of the coupler is connected with a ball screw, a screw support is fixedly arranged on the second mounting plate through bolts, the ball screw penetrates through the screw support, and the moving end of the ball screw is fixedly arranged on the first mounting plate through bolts.

Compared with the prior art, the utility model the advantage lie in: the compression roller positioning mechanism can enable a plate body to be rolled into a plate skirt shape, the main lifting mechanism can lift the auxiliary lifting mechanism and the positioning pressing plate mechanism to provide main vertical height of the device, the auxiliary lifting mechanism can be right on the main lifting mechanism on the basis of adjustment of the positioning pressing plate mechanism, the positioning pressing plate mechanism is further adjusted, the compression roller positioning mechanism can curl the plate body under the cooperation of the pressing plate mechanisms on the left side and the right side of the equipment theme to enable the plate body to be in a plate skirt shape, the compression roller positioning mechanism can adjust the relative distance between the upper compression roller and the lower compression roller of the compression roller positioning mechanism to enable the compression roller positioning mechanism to adapt to plates of different sizes, the guide frame can limit the plate skirt main body to enable the plate skirt main body to be located in the working range of the equipment main body, all working processes can be controlled by the upper computer without manual contact with working equipment and workpieces, and can ensure labor safety of personnel,

As an improvement: the compression roller positioning mechanism comprises a bearing with a seat, which is arranged at the front end and the rear end below the mounting rack and is fixed on the equipment rack through bolts, chain wheels are rotationally arranged in the belt seat bearing, lower rollers are rotationally arranged between the chain wheels through key connection, the inner sides of two sides of the mounting rack are fixedly provided with guide rails through bolts, the guide rails are slidably connected with deep groove ball bearings, an upper roller is rotationally arranged in the deep groove ball bearing, a cylinder support is fixedly arranged on the top surface of the mounting rack through bolts, the top surface of the cylinder support is fixedly provided with a first cylinder through a bolt, the extending end of the first cylinder penetrates through the cylinder support and the first mounting frame and is fixedly connected with the deep groove ball bearing, the upper roller wheel is adjustable in height and is suitable for steel belts with different sizes, and the upper roller wheel and the lower roller wheel can enable the housing rolling ring to be in a plate skirt shape.

As an improvement: the auxiliary lifting mechanism comprises a first mounting plate and a second cylinder, the first mounting plate is close to the front end, the second mounting plate is provided with a second guide shaft, the second guide shaft is fixed to the second cylinder through bolts, the bottom end of the second guide shaft and the extending end of the second cylinder are fixed to the positioning pressing plate mechanism, and the positioning pressing plate mechanism of the second cylinder can move up and down in a short-distance mode to further adjust the height of the plate skirt.

As an improvement: the location clamp plate mechanism includes mounting panel three, both sides are equipped with the bearing bracket through the bolt fastening below the mounting panel three, be equipped with the bearing in the bearing bracket, relative per two rotate between the bearing and be equipped with the gyro wheel, the fixed locating plate that is equipped with of nut double-screw bolt is passed through to mounting panel three below, the gyro wheel makes sliding friction change into running friction, reduces the damage of work piece and equipment, improves the smoothness degree in the course of the work, the locating plate with the gyro wheel cooperatees, can grip block board skirt upper portion, makes the board skirt reciprocate.

As an improvement: the mounting panel II with be equipped with mounting bracket III through the bolt fastening between the mounting bracket I, be equipped with the spout on the mounting bracket III, the slip is equipped with photoelectric sensor on the spout, be equipped with the light screen on the mounting panel II, can feed back the high position of mounting panel II to upper control system real time.

As an improvement: the photoelectric sensor is EE-SX953-W in model, and can meet the requirement of the device body on the photoelectric sensor precision.

As an improvement: the guide frame is composed of three laterally protruding prisms, the whole guide frame is V-shaped, and the bottoms of the prisms in the middle are provided with welding seam positioning pieces in an inserted mode, so that the steel belt can be controlled to be located in the working area of the equipment main body.

As an improvement: the motor is a stepping motor, and can automatically switch different types of product specifications.

Drawings

Fig. 1 is the utility model discloses a tubular pile board skirt is rolled up welding equipment and is promoted compression roller mechanism's structural schematic diagram with three-roller.

Fig. 2 is the utility model discloses an explosion structure schematic diagram that three-roller promoted compression roller mechanism for tubular pile board skirt roll welding equipment.

As shown in the figure: 1. the first mounting frame, 2, the press roll positioning mechanism, 21, the belt seat bearing, 22, the chain wheel, 23, the lower roller, 24, the upper roller, 25, the guide rail, 26, the deep groove ball bearing, 27, the first cylinder, 3, the main lifting mechanism, 31, the first mounting plate, 32, the first guide shaft, 33, the linear bearing, 34, the second mounting plate, 35, the second mounting frame, 36, the motor, 37, the coupler, 38, the ball screw, 4, the auxiliary lifting mechanism, 41, the second cylinder, 42, the second guide shaft, 5, the positioning pressing plate mechanism, 51, the third mounting plate, 52, the bearing frame, 53, the roller, 54, the positioning plate 6, the guide frame, 7 and the third mounting frame.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

With reference to fig. 1 and 2, the three-roller lifting compression roller mechanism for the pipe pile skirt roll welding equipment comprises a first mounting frame 1, a compression roller positioning mechanism 2 is arranged below the first mounting frame, a main lifting mechanism 3 is inserted and arranged on the first mounting frame 1, the main lifting mechanism 3 comprises a first mounting plate 31, an auxiliary lifting mechanism 4 is arranged on the first mounting plate 31, the auxiliary lifting mechanism 4 is connected with a positioning compression plate mechanism 5, a guide frame 6 is arranged on the front end side of the first mounting frame 1, the main lifting mechanism 3 comprises a first guide shaft 32 inserted and connected on the top surface of the first mounting frame 1, a linear bearing 33 is slidably arranged on the first guide shaft 32, a first mounting plate 31 is fixedly arranged on the bottom surface of the linear bearing 33 through bolts, a second mounting plate 34 is inserted and arranged on the top end of the linear bearing 33, a nut is connected and arranged on the top end of the linear bearing 33 through threads, a second mounting plate 36 is fixedly arranged on the second mounting plate 34 through bolts, and a second mounting frame 35 is fixedly arranged above the mounting frame through bolts 36, the output end of the motor 36 penetrates through the two 35 mounting frames and the shaft couplers 37 are connected, the other ends of the shaft couplers 37 are connected and provided with ball screws 38, screw supports are arranged on the two 34 mounting plates through bolt fixing, the ball screws 38 penetrate through the screw supports, and moving ends of the ball screws 38 are arranged on the first 31 mounting plates through bolt fixing.

The compression roller positioning mechanism 2 comprises a bearing 21 with a seat, which is arranged at the front end and the rear end below the mounting rack I1 and is fixed on the equipment rack through bolts, the belt seat bearing is internally and rotatably provided with chain wheels 22, the chain wheels 22 are rotationally provided with lower rollers 23 through key connection, guide rails 25 are fixedly arranged on the inner sides of the two sides of the first mounting frame 1 through bolts, deep groove ball bearings 26 are arranged on the guide rails 25 in a sliding connection mode, an upper roller 24 is rotationally arranged in the deep groove ball bearing 26, a cylinder support is fixedly arranged on the top surface of the mounting rack I1 through bolts, the top surface of the cylinder support is fixedly provided with a first cylinder 27 through a bolt, the extending end of the first cylinder 27 penetrates through the cylinder support and the first mounting frame 1 and is fixedly connected with the deep groove ball bearing 26, the first mounting frame 1 is of a shape like a Chinese character 'ji', and the first mounting frame 1 is fixedly arranged on the equipment main body through bolts.

Vice hoist mechanism 4 includes that bolt fastening locates the cylinder two 41 that mounting panel 31 is close to the front end, on the mounting panel two 34 and encircle cylinder two 41 is equipped with guiding axle two 42 through bolt fastening, guiding axle two 42 bottoms with the protruding end of cylinder two 41 is fixed to be located 5 on the location clamp plate mechanism, guiding axle two 42 is equipped with four.

Location clamp plate mechanism 5 includes three 51 of mounting panel, both sides are equipped with bearing bracket 52 through the bolt fastening below three 51 of mounting panel, be equipped with the bearing in the bearing bracket 52, relative per two rotate between the bearing and be equipped with gyro wheel 53, three 51 below of mounting panel is equipped with locating plate 54 through the nut double-screw bolt is fixed, locating plate 54 is the rectangle, just the nut double-screw bolt is equipped with two and all is located the one end of locating plate 54.

The mounting panel two 34 with be equipped with mounting bracket three 7 through the bolt fastening between the mounting bracket 1, be equipped with spout 71 on the mounting bracket three, the slip is equipped with photoelectric sensor 72 on the spout 71, be equipped with light screen 73 on the mounting panel two, the movement track of light screen 73 passes photoelectric sensor 72's light curtain.

The photoelectric sensor 72 is EE-SX953-W in type, and three photoelectric sensors 73 are arranged.

The guide frame 6 is composed of three laterally protruding prisms, the whole body is V-shaped, the bottoms of the prisms in the middle are provided with welding seam positioning pieces in an inserted mode, and the welding seam positioning pieces are rectangular sheets.

When the utility model is implemented, the steel belt passes through between the lower roller 23 and the upper roller 24 in the press roller positioning mechanism 2, after the cooperation of the upper roller 24 and the lower roller 23, the steel belt curls upwards, when the production size needs to be adjusted, the height of the upper roller 24 can be adjusted through the expansion effect of the first cylinder 27, then the steel belt entering end moves through the positioning pressing plate mechanism 5 above the guiding coil of the left pressing plate mechanism of the equipment main body, after the rolling wheel 53 of the positioning pressing plate mechanism 5 guides the rolling circle, the steel belt moves to the right pressing plate mechanism of the equipment main body until the tail end of the steel belt reaches the welding seam positioning sheet of the guide frame 6, at the moment, the upper end of the steel belt is positioned between the roller 53 and the positioning plate 54 of the positioning pressing plate mechanism 5, at the moment, the steel belt can be lifted through the main lifting mechanism 3 and the auxiliary lifting mechanism 4, the main lifting mechanism 3 realizes long-distance lifting through the cooperation of the ball screw 38 of the motor 36, the auxiliary lifting mechanism 4 is lifted for a short distance by the second air cylinder 42.

The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.

Claims

1. A three-roller lifting and pressing roller mechanism for pipe pile plate skirt coil welding equipment, comprising a mounting frame one (1), characterized in that: a pressing roller positioning mechanism (2) is provided below the mounting frame, and the mounting frame is provided with a pressing roller positioning mechanism (2). A main lifting mechanism (3) is inserted on the frame one (1), the main lifting mechanism (3) includes a mounting plate one (31), and an auxiliary lifting mechanism (4) is arranged on the mounting plate one (31). , the auxiliary lifting mechanism (4) is connected with a positioning platen mechanism (5), the front side of the first mounting frame (1) is provided with a guide frame (6), and the main lifting mechanism (3) includes a A guide shaft 1 (32) on the top surface of the mounting frame 1 (1), a linear bearing (33) is slidably arranged on the guide shaft 1 (32), and a mounting plate 1 is bolted on the bottom surface of the linear bearing (33). (31), the top of the linear bearing (33) is inserted with a second mounting plate (34), the top of the linear bearing (33) is threadedly connected with a nut, and the second mounting plate (34) is fixed with bolts. A motor (36) is fixed above the second mounting frame (35) by bolts, and the output end of the motor (36) passes through the second mounting frame (35) and is connected with a coupling (37). The other end of the shaft (37) is connected with a ball screw (38), the second mounting plate (34) is fixed with a screw support by bolts, and the ball screw (38) passes through the screw A support, the moving end of the ball screw (38) is fixed on the first mounting plate (31) by bolts.

2. A three-roller lifting and pressing roller mechanism for pipe pile plate skirt coil welding equipment according to claim 1, wherein the pressing roller positioning mechanism (2) comprises a ) the front and rear ends of the lower part are fixed on the equipment rack by bolts with a bearing (21), a sprocket (22) is rotatably arranged in the bearing with a seat, and the sprocket (22) is connected by a key to rotate the device. There are lower rollers (23), guide rails (25) are fixed on the inner sides of both sides of the first mounting frame (1) by bolts, and deep groove ball bearings (26) are slidably connected on the guide rails (25). An upper roller (24) is rotatably provided in the deep groove ball bearing (26), a cylinder support is fixed on the top surface of the first mounting frame (1) by bolts, and a cylinder is fixed on the top surface of the cylinder support by bolts. One (27), the protruding end of the first cylinder (27) passes through the cylinder support and the first mounting frame (1) and is fixedly connected with the deep groove ball bearing (26).

3. A three-roller lifting and pressing roller mechanism for pipe pile plate skirt coil welding equipment according to claim 1, characterized in that: the auxiliary lifting mechanism (4) comprises bolts fixed on the first mounting plate (31). ) The second cylinder (41) close to the front end, on the second mounting plate (34) and around the second cylinder (41), there is a second guide shaft (42) fixed by bolts, and the bottom end of the second guide shaft (42) and the protruding end of the second cylinder (41) is fixed on the positioning platen mechanism (5).

4. A three-roller lifting and pressing roller mechanism for pipe pile plate skirt coil welding equipment according to claim 1, characterized in that: the positioning pressing plate mechanism (5) comprises a mounting plate three (51), the mounting plate The lower two sides of the third (51) are fixed with bearing frames (52) by bolts. Bearings are arranged in the bearing frames (52), and a roller (53) is rotated between each two of the bearings. A positioning plate (54) is fixed under the third mounting plate (51) by nuts and studs.

5. A three-roller lifting and pressing roller mechanism for pipe pile plate skirt coil welding equipment according to claim 1, characterized in that: a passage between the second mounting plate (34) and the first mounting frame (1) A mounting frame three (7) is provided for bolt fixing, and a chute (71) is provided on the mounting frame three, a photoelectric sensor (72) is slidably provided on the chute (71), and the mounting plate two is provided with Light shield (73).

6 . The three-roller lifting and pressing roller mechanism for a pipe pile plate skirt coil welding device according to claim 5 , wherein the photoelectric sensor ( 72 ) has a model of EE-SX953-W. 7 .

7. A three-roller lifting and pressing roller mechanism for a pipe pile plate skirt coil welding equipment according to claim 1, characterized in that: the guide frame (6) is composed of three laterally protruding prisms, and the overall shape is V The bottom of the middle prism is inserted with a welding seam positioning piece.

8 . The three-roller lifting and pressing roller mechanism for a pipe pile plate skirt coil welding device according to claim 1 , wherein the motor ( 36 ) is a stepping motor. 9 .