Background
At present, sites such as steel plants, smelting plants and the like which need long-time uninterrupted work are generally provided with standby generator sets. Among the current air cooling generator, including the import motor, there is the defect in the design for some motors, and the calorific capacity is greater than the heat dissipation capacity when the motor is fully loaded operation, and the motor radiating effect is very poor, and the motor temperature risees, finally leads to motor life to shorten greatly.
Although the prior art proposes many solutions, for example, for a motor with a large axial space of the rotor, fans can be added at the two ends of the shaft near the coils, but the addition of fans firstly designs the fans, then processes the shaft,
and some motor shafts do not have proper positions to be additionally provided with fans, and the scheme can be implemented, but the processing cost is high, and the scheme is complex. Furthermore, in the air-cooled generator, a sealed circulating air cooler is used for cooling the generator set, for example, the generator set of the air cooler is arranged below, the air cooler of the generator is arranged at the bottom of the engine room of the motor, the structural form of the traditional wind driven generator is changed, the structure of the motor is more compact, the effective space in the engine room can be reasonably utilized, and the better cooling effect is achieved.
However, current air cooling generating set, motor calorific capacity is great, and especially steel works and smeltery are because the ambient temperature of itself is higher, and the operating temperature of generator can be higher when summer, and the air cooler just can't satisfy the heat dissipation demand of motor this time, and the hot-air temperature that flows from generating set via the heat exchange is too high, and the air ware can't carry out effectual cooling to hot-air, leads to the radiating effect to seriously reduce.
SUMMERY OF THE UTILITY MODEL
The utility model provides a generator air cooling system heat dissipation wind channel structure aims at improving the heat dissipation problem of generator air cooling system.
The utility model is realized in such a way, and provides a heat dissipation air duct structure of an air cooling system of a generator, which comprises an air supply duct for conveying cold air into the generator, a return air duct for outputting hot air from the generator and a heat exchanger; the air inlet of the heat exchanger is communicated with the air return channel, the air outlet of the heat exchanger is communicated with the air supply channel, an air exchange port is arranged on the air return channel and is communicated with the air outlet channel, and the air outlet channel is communicated with the outside; the air return duct is also provided with a fresh air port which is communicated with the fresh air duct, and an air inlet fan for feeding fresh air into the fresh air duct is arranged at the air inlet of the fresh air duct; the air outlet is far away from the air inlet of the heat exchanger compared with the position of the fresh air inlet.
Furthermore, an exhaust fan is further arranged at the outlet of the air outlet channel and used for discharging part of hot air in the air return channel to the outside.
Furthermore, the pipe diameter of the air outlet channel is smaller than that of the fresh air channel; the power of the air inlet fan is larger than that of the air exhaust fan.
Furthermore, the position of the air inlet of the new air duct is also provided with a filtering device, and the filtering device comprises a filter screen and a drying agent.
Furthermore, the outside of the new air duct is coated with a heat insulation layer.
Furthermore, the distance between the air outlet on the air return duct and the fresh air inlet is more than 0.5 m.
Furthermore, the position of the air inlet of the new air duct is arranged outside the building where the generator is located.
Compared with the prior art, the utility model discloses the beneficial effect who reaches: the hot air part of the generator air cooling system is discharged to the outside of the generator air cooling system, so that the temperature of hot air entering the heat exchanger is reduced; meanwhile, the fresh air system extracts external fresh air to enter the air cooling system, so that the temperature of hot air entering the heat exchanger is further reduced; the air inlet of the heat exchanger is far away from the air outlet of the air return duct, and the air inlet of the heat exchanger is close to the air return duct due to the flowing direction of the air inlet and the air outlet and the collision of cold and hot air, so that the hot air and the fresh air are fully mixed and then enter the air inlet of the heat exchanger.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, descriptions in the present application as to "first", "second", and the like are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In addition, the technical solutions between the embodiments of the present invention can be combined with each other, but it is necessary to be able to be realized by a person having ordinary skill in the art as a basis, and when the technical solutions are contradictory or cannot be realized, the combination of such technical solutions should be considered to be absent, and is not within the protection scope of the present invention.
Please refer to fig. 1, which is a heat dissipation air duct structure of an air cooling system of a generator in the present invention.
The heat dissipation air channel structure comprises an air supply channel 21 for conveying cold air into the generator 10, an air return channel 23 for outputting hot air from the generator 10, and a heat exchanger 22; wherein, the air inlet of the heat exchanger 22 is communicated with the air return duct 23, and the air outlet is communicated with the air supply duct 21. The hot air delivered from the generator 10 is cooled by the heat exchanger 22, and then the cold air is delivered back into the generator 10 through the air supply duct to cool the stator and rotor coils of the generator. Specifically, the heat exchanger 22 may be a water-cooled heat exchanger or other heat sink, and it should be understood by those skilled in the art that any cooling device capable of cooling hot air may be used as the heat exchanger 22, and is not limited in particular.
Further, in order to increase the heat dissipation performance of the generator 10, a fan may be disposed at the air blowing duct 21 or at the rotor of the generator, so as to further increase the heat exchange efficiency of the air cooling system.
Wherein, the air return duct 23 is provided with an air exchange opening (not numbered in the figure), the air exchange opening is communicated with the air outlet duct 30, and the air outlet duct 30 is communicated with the outside; for conveying a portion of the hot air to the outside of the generator, reducing the temperature of the hot air entering the heat exchanger 22.
Wherein, the return air duct 23 is further provided with a fresh air inlet (not numbered in the figure), the fresh air inlet is communicated with the fresh air duct 40, and an air inlet fan 41 for sending fresh air into the fresh air duct 40 is arranged at an air inlet (not numbered in the figure) of the fresh air duct 40; the fresh air duct 40 and the air intake fan 41 can draw and convey fresh air from outside into the air cooling system, thereby further reducing the temperature of the hot air entering the heat exchanger 22.
Wherein the outlet is located further from the inlet of the heat exchanger 22 than the fresh air inlet; because the wind direction of the air supply of the fresh air duct 40 is opposite to the wind direction of the air outlet duct 30, based on the wind direction of the inlet and outlet and the collision of the cold and hot air, a rotating airflow can be formed at the air inlet of the air return duct 23 close to the heat exchanger 22, so that the hot air and the fresh air are fully mixed and then enter the air inlet of the heat exchanger 22.
Furthermore, an exhaust fan 31 is further arranged at an outlet of the air outlet duct 30, and is used for discharging part of hot air in the air return duct 23 to the outside; the exhaust fan 31 can increase the hot air exhaust efficiency.
Furthermore, the pipe diameter of the air outlet duct 30 is smaller than that of the fresh air duct 40; the power of the air intake fan 41 is greater than that of the air exhaust fan 31. By designing the pipe diameters of the air outlet duct 30 and the fresh air duct 40 and the powers of the air inlet fan 41 and the air exhaust fan 31, the fresh air inlet volume can be larger than the hot air outlet volume, so that the air pressure in the generator 10 is slightly larger than the external air pressure, and the hot air in the generator is discharged outwards through each gap; meanwhile, the fresh air inlet is closer to the heat exchanger 22 than the air outlet, so that the fringe of the rotating air flow can be further increased, and the mixing of cold air and hot air is improved. Furthermore, the distance between the air outlet on the air return duct 23 and the fresh air inlet is greater than 0.5 m.
Furthermore, a filter device 42 is further disposed at the position of the air inlet of the new air duct 40, and the filter device 42 includes a filter screen and a desiccant. The filter device 42 can reduce the ingress of moisture and dust into the interior of the generator 10, protecting the useful life of the generator 10.
Furthermore, the outside of the fresh air duct 40 is covered with a heat insulation layer, so as to further ensure that the temperature of the fresh air is not affected by the temperature of the environment of the building where the generator 10 is located, because the temperature inside the building where the generator 10 is located is generally higher. Furthermore, the position of the air inlet of the new air duct is arranged outside the building where the generator is located.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.