CN214034567U - Composite material floor with flame-retardant and sound-insulation functions - Google Patents
Composite material floor with flame-retardant and sound-insulation functions Download PDFInfo
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- CN214034567U CN214034567U CN202022844258.3U CN202022844258U CN214034567U CN 214034567 U CN214034567 U CN 214034567U CN 202022844258 U CN202022844258 U CN 202022844258U CN 214034567 U CN214034567 U CN 214034567U
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Abstract
本实用新型涉及一种具有阻燃及隔音功能的复合材料地板，属于复合材料地板领域。设有轻芯钢，轻芯钢的上侧面及下侧面分别经上胶层及下胶层粘连有上蒙皮及下蒙皮，所述的上蒙皮及下蒙皮的材料为连续纤维增强环氧树脂预浸料；所述连续纤维为单向玻璃纤维、玻璃纤维织物、单向碳纤维以及碳纤维织物的一种或多种，所述的轻芯钢密度为160kg/m3‑600kg/m3，所述的轻芯钢厚度为10～50mm，所述的上蒙皮及下蒙皮厚度都为0.2～3mm。本实用新型制备工艺简单，具有轻质高强、抗老化、抗冲击、高承载、耐腐蚀等优异性能，尤其是其优异的隔音、阻燃以及环保性能，可以在轨道交通领域全面推广应用。
The utility model relates to a composite material floor with flame retardant and sound insulation functions, which belongs to the field of composite material floors. The light core steel is provided, and the upper and lower sides of the light core steel are respectively adhered to the upper skin and the lower skin through the upper and lower rubber layers. The materials of the upper and lower skins are continuous fiber reinforcement. Epoxy resin prepreg; the continuous fiber is one or more of unidirectional glass fiber, glass fiber fabric, unidirectional carbon fiber and carbon fiber fabric, and the density of the light core steel is 160kg/m 3 -600kg/m 3. The thickness of the light core steel is 10-50 mm, and the thickness of the upper skin and the lower skin are both 0.2-3 mm. The preparation process of the utility model is simple, and the utility model has excellent properties such as light weight, high strength, anti-aging, impact resistance, high bearing capacity, corrosion resistance, etc., especially its excellent sound insulation, flame retardant and environmental protection properties, and can be widely applied in the field of rail transit.
Description
Technical Field
The utility model relates to a laminate flooring field, in particular to a composite material floor with fire-retardant and sound insulation function.
Background
As is well known, sandwich structure composite materials have very wide application in the fields of aerospace, rail transit and the like due to the fact that the sandwich structure composite materials are convenient for structural and functional integrated design. With the rapid development of rail transit, urgent needs are provided for the weight reduction of interior parts of a carriage, and not only the mechanical performance indexes of stretching, compression, bending and the like are required to be met, but also the functional requirements of sound insulation, flame retardance, environmental protection and the like are required to be met. At present, the common practice is to add a damping rubber layer in the floor structure, which not only increases the weight of the floor significantly, but also increases the process of the composite process.
Disclosure of Invention
In order to overcome the not enough of prior art, the utility model provides a combined material floor with fire-retardant and sound insulation function, preparation simple process has light weight, high strength, ageing resistance, shock resistance, high bearing, excellent performance such as corrosion-resistant, especially its excellent syllable-dividing, fire-retardant and feature of environmental protection.
The utility model provides a technical scheme that its technical problem adopted is: a composite material floor with flame-retardant and sound-insulation functions is provided with light core steel and is characterized in that an upper covering and a lower covering are respectively bonded to the upper side and the lower side of the light core steel through an upper adhesive layer and a lower adhesive layer, and the upper covering and the lower covering are made of continuous fiber reinforced epoxy resin prepreg; the continuous fiber is one or more of unidirectional glass fiber, glass fiber fabric, unidirectional carbon fiber and carbon fiber fabric, and the density of the light core steel is 160kg/m3-600kg/m3The thickness of the light core steel is 10-50 mm, and the thickness of the upper skin and the thickness of the lower skin are 0.2-3 mm.
The beneficial effects of the utility model are that, preparation simple process has excellent properties such as light weight, high strength, ageing resistance, shock resistance, high bearing, corrosion resistance, especially its excellent syllable-dividing, fire-retardant and feature of environmental protection can be popularized and applied in the track traffic field comprehensively.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of the present invention.
In the figure, 1 is an upper covering, 2 is an upper glue line, 3 is light core steel, 4 is a lower glue line, and 5 is a lower covering.
Detailed Description
In fig. 1, the utility model is provided with a light core steel 3, the upper side surface and the lower side surface of the light core steel 3 are respectively adhered with an upper skin 1 and a lower skin 5 through an upper adhesive layer 2 and a lower adhesive layer 4, the upper skin 1 and the lower skin 5 are made of continuous fiber reinforced epoxy resin prepreg; the continuous fiber is one or more of unidirectional glass fiber, glass fiber fabric, unidirectional carbon fiber and carbon fiber fabric, and the density of the light core steel 3 is 160kg/m3-600kg/m3The thickness of the light core steel 3 is 10-50 mm, the thickness of the upper skin 1 and the thickness of the lower skin 5 are both 0.2-3 mm, the upper adhesive layer 2 and the lower adhesive layer 4 are epoxy resin adhesive films or adhesives, and the usage amount is 150-500 g/m-2。
Example 1
Preparing a composite floor with the thickness of 18mm, wherein the upper skin 1 and the lower skin 5 are all 1mm, the upper skin 1 and the lower skin 5 are all made of glass fiber fabric flame-retardant epoxy resin prepreg, the thickness of the light core steel 3 is 15.9-16mm, the density is 200kg/m3, the upper surface and the lower surface of the light core steel 3 are respectively coated with an upper glue layer 2 and a lower glue layer 4 of 200g/m2 flame-retardant epoxy glue film, a prefabricated body of five layers of glass fiber fabric flame-retardant epoxy prepreg, 150g/m2 flame-retardant epoxy glue film, light core steel 3, 150g/m2 flame-retardant epoxy glue film and five layers of glass fiber fabric flame-retardant epoxy prepreg is obtained, the prefabricated body is solidified in a hot press at the temperature of 130 ℃, and is cooled to the temperature below 60 ℃ after the solidification, and the composite floor is obtained after demoulding.
Example 2
Preparing a 30mm composite material floor, wherein an upper skin 1 is 2mm, a lower skin 5 is 1.5mm, the thickness of a light core steel 3 is 26.5-26.4mm, the density is 210kg/m3, the upper skin 1 and the lower skin are all mixed and layered by adopting carbon fiber fabrics and glass fiber fabrics, then curing at 130 ℃ in a hot press, cooling below 60 ℃ after curing, and demoulding to obtain the skin. The upper surface and the lower surface of the light core steel 3 are respectively coated with an upper adhesive layer 2 and a lower adhesive layer 4 of flame-retardant epoxy glue 400g/m2, then the skin bonding surface is bonded with the light core steel 3, the prefabricated body is cured in a hot press at 60 ℃ for 2 hours under the pressure of 0.05Mpa, and the composite material floor is obtained after the curing and demoulding.
Example 3
Preparing a 50mm composite material floor, wherein the thickness of an upper skin 1 and a lower skin 5 is 2mm, the thickness of a light core steel 3 is 45.9-46mm, the density is 300kg/m3, the upper skin 1 and the lower skin 5 are all formed by mixing and laying carbon fiber fabrics and carbon fiber unidirectional prepreg, then curing at 130 ℃ in an autoclave, cooling below 60 ℃ after curing, and demoulding to obtain the skin. The upper surface and the lower surface of the light core steel 3 are respectively coated with an upper adhesive layer 2 and a lower adhesive layer 4 of flame-retardant epoxy glue 500g/m2, then the skin bonding surface is bonded with the light core steel 3, the prefabricated body is cured in a hot press at 60 ℃ for 2 hours under the pressure of 0.05Mpa, and the composite material floor is obtained after the curing and demoulding.
Claims (1)
1. A composite material floor with flame-retardant and sound-insulation functions is provided with light core steel and is characterized in that an upper covering and a lower covering are respectively bonded to the upper side and the lower side of the light core steel through an upper adhesive layer and a lower adhesive layer, and the upper covering and the lower covering are made of continuous fiber reinforced epoxy resin prepreg; the continuous fiber is one or more of unidirectional glass fiber, glass fiber fabric, unidirectional carbon fiber and carbon fiber fabric, and the density of the light core steel is 160kg/m3-600kg/m3The thickness of the light core steel is 10-50 mm, and the thickness of the upper skin and the thickness of the lower skin are 0.2-3 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022844258.3U CN214034567U (en) | 2020-12-02 | 2020-12-02 | Composite material floor with flame-retardant and sound-insulation functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022844258.3U CN214034567U (en) | 2020-12-02 | 2020-12-02 | Composite material floor with flame-retardant and sound-insulation functions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214034567U true CN214034567U (en) | 2021-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022844258.3U Active CN214034567U (en) | 2020-12-02 | 2020-12-02 | Composite material floor with flame-retardant and sound-insulation functions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214034567U (en) |
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2020
- 2020-12-02 CN CN202022844258.3U patent/CN214034567U/en active Active
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