CN213986454U - Full-automatic multifunctional stokehole molten iron carbon silicon analyzer - Google Patents
Full-automatic multifunctional stokehole molten iron carbon silicon analyzer Download PDFInfo
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- CN213986454U CN213986454U CN202022850916.XU CN202022850916U CN213986454U CN 213986454 U CN213986454 U CN 213986454U CN 202022850916 U CN202022850916 U CN 202022850916U CN 213986454 U CN213986454 U CN 213986454U
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Abstract
本实用新型公开了一种全自动多功能的炉前铁水碳硅分析仪，包括分析仪主体、导热柱、样杯和输送管，所述分析仪主体一侧的顶部设有显示屏，且内底部固定有电池模块，所述分析仪主体的内顶部分别固定有微处理器和存储模块，所述导热柱的底部和顶部分别一体式设有底座和杯座，所述杯座的底部固定有温度变送器，所述导热柱的中部固定有报警装置，所述样杯嵌套在杯座内，所述输送管设置在样杯的正上方，且一端固定有电动流量阀。该全自动多功能的炉前铁水碳硅分析仪结构简单，设计新颖，使用方便，大大提高了自动化程度、测量效率以及分析精度，同时大大提高了危险预警效果，避免了样杯取下不及时导致的杯座烧坏。
The utility model discloses a fully automatic and multifunctional furnace front molten iron carbon-silicon analyzer, which comprises an analyzer main body, a heat conduction column, a sample cup and a conveying pipe. A battery module is fixed at the bottom, a microprocessor and a storage module are respectively fixed at the inner top of the analyzer body, a base and a cup holder are integrally provided at the bottom and top of the heat-conducting column, and the bottom of the cup holder is fixed with a base and a cup holder. In the temperature transmitter, an alarm device is fixed in the middle of the heat-conducting column, the sample cup is nested in the cup holder, the conveying pipe is arranged directly above the sample cup, and an electric flow valve is fixed at one end. The fully automatic and multifunctional furnace front molten iron carbon and silicon analyzer has simple structure, novel design and convenient use, which greatly improves the degree of automation, measurement efficiency and analysis accuracy, and at the same time greatly improves the effect of danger warning and avoids untimely removal of the sample cup. The resulting cup holder is burnt out.
Description
Technical Field
The utility model belongs to the technical field of the analysis appearance, concretely relates to full-automatic multi-functional stokehold molten iron carbon silicon analysis appearance.
Background
The carbon-silicon analyzer is also called as a stokehole molten iron component analyzer, and is widely used for on-site measurement of gray iron, marten iron, nodular cast iron, vermicular iron, low-alloy cast iron and other base molten irons: carbon equivalent, carbon content, silicon content, casting temperature TM, liquidus temperature TL, solidus temperature TS.
The micro processor is used for collecting a temperature curve, the carbon-silicon components and the molten iron quality are measured and calculated by a molten iron crystallization method, and the micro processor works by an improved evaluation method, so that important metallurgical parameters can be automatically controlled, the defects that spectra are difficult to measure and accurately measure non-metallic elements (C, Si), and a conventional analyzer cannot meet the time requirement of rapid analysis in front of a furnace and the quality control requirement of casting production are overcome.
Disclosure of Invention
An object of the utility model is to provide a full-automatic multi-functional stokehold molten iron carbon silicon analysis appearance to solve current stokehold molten iron analysis appearance device degree of automation low, the inefficiency, the analytical accuracy is low and dangerous early warning effect is poor problem.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a full-automatic multi-functional stokehold molten iron carbon silicon analysis appearance, includes analysis appearance main part, heat conduction post, appearance cup and conveyer pipe, the analysis appearance main part is vertical box structure, the top of analysis appearance main part one side is equipped with the display screen, and the interior bottom is fixed with battery module, the interior top of analysis appearance main part is fixed with microprocessor and storage module respectively, bottom one side of display screen is equipped with power button and USB interface respectively, the heat conduction post sets up the one side at the analysis appearance main part, the bottom and the top of heat conduction post integral type respectively are equipped with base and cup, the bottom of cup is fixed with temperature transmitter, the middle part of heat conduction post is fixed with alarm device, the appearance cup is nested in the cup, the conveyer pipe sets up directly over the appearance cup, and one end is fixed with electric flow valve.
Preferably, display screen, storage module, power button, USB interface, battery module, alarm device, temperature transmitter and electronic flow valve all with microprocessor electric connection.
Preferably, the display screen adopts the inch TFT true color touch display screen, microprocessor adopts the military grade mainboard, temperature transmitter's model is original-installed import KT-502H type.
Preferably, the cup base is groove-shaped and is provided with clamping grooves all around, and clamping blocks matched with the clamping grooves are fixed all around the bottom of the sample cup.
Preferably, the heat conduction columns are totally provided with ten heat conduction columns, and the ten heat conduction columns are the same in size and are all of L-shaped hollow structures.
Preferably, ten alarm devices are provided, and the ten alarm devices are all sound-light alarms of SS103 type.
The utility model discloses a technological effect and advantage: this full-automatic multi-functional stokehold molten iron carbon silicon analysis appearance simple structure, the modern design, convenient to use, through setting up ten heat conduction posts, conveyer pipe and electric flow valve, automatic accurate pouring the molten iron into to the appearance cup, can measure 10 kinds of target composition simultaneously, improved degree of automation, measurement efficiency and analytical accuracy greatly, through setting up alarm device, improved dangerous early warning effect greatly, avoided the appearance cup to take off the cup seat that leads to when untimely.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a detailed view of part a of the present invention;
fig. 3 is a vertical sectional view of part a of the present invention;
fig. 4 is a vertical sectional view of the analyzer body of the present invention.
In the figure: 1. an analyzer body; 101. a display screen; 102. a microprocessor; 103. a storage module; 104. a power button; 105. a USB interface; 106. a battery module; 2. a heat-conducting column; 201. a base; 202. a cup holder; 2021. a card slot; 203. an alarm device; 3. a temperature transmitter; 4. a sample cup; 401. a clamping block; 5. a delivery pipe; 6. an electrically operated flow valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a full-automatic multi-functional stokehold molten iron carbon silicon analysis appearance as shown in the figure, including analysis appearance main part 1, heat conduction post 2, appearance cup 4 and conveyer pipe 5, analysis appearance main part 1 is vertical box structure, the top of analysis appearance main part 1 one side is equipped with display screen 101, and the interior bottom is fixed with battery module 106, the interior top of analysis appearance main part 1 is fixed with microprocessor 102 and memory module 103 respectively, bottom one side of display screen 101 is equipped with power button 104 and USB interface 105 respectively, heat conduction post 2 sets up one side of analysis appearance main part 1, the bottom and the top of heat conduction post 2 are the integral type respectively and are equipped with base 201 and cup 202, the bottom of cup 202 is fixed with temperature transmitter 3, the middle part of heat conduction post 2 is fixed with alarm device 203, appearance cup 4 nests in cup 202, conveyer pipe 5 sets up directly over appearance cup 4, and one end is fixed with an electric flow valve 6.
In addition, the display screen 101, the storage module 103, the power button 104, the USB interface 105, the battery module 106, the alarm device 203, the temperature transmitter 3, and the electric flow valve 6 are electrically connected to the microprocessor 102, so that the components can be conveniently coordinated and operated under the control of the microprocessor 102. The display screen 101 adopts 17 inches TFT true color touch display screen, microprocessor 102 adopts the military grade mainboard, temperature transmitter 3's model is original dress import KT-502H type, adopts reliable and stable key parts, greatly reduced equipment failure rate, prolonged life. The cup base 202 is the recess type and is equipped with draw-in groove 2021 all around, the bottom of appearance cup 4 is fixed with all around with draw-in groove 2021 assorted fixture block 401, makes things convenient for appearance cup 4 to be connected with cup base 202, has improved the structural stability, is favorable to preventing that appearance cup 4 from empting and causes the incident, has improved the security.
It is worth mentioning that heat conduction post 2 is equipped with ten altogether, ten heat conduction post 2's size is the same, and is "L" type hollow structure, conveniently sets for 10 and examines gauge curve, 10 kinds of target compositions, examines the linkage of gauge curve and target material, has improved analysis efficiency and precision greatly, and heat conduction post 2's hollow structure makes things convenient for alarm device 203 and temperature transmitter 3 to walk the line from the centre. Alarm device 203 is equipped with ten altogether, ten alarm device 203 is the audible-visual annunciator of SS103 model, and after the measurement was accomplished, alarm device 203 sent out the police dispatch newspaper, reminds the staff in time to take off red hot sample cup 4 from cup 202, prevents that red hot sample cup 4's conduction heat from burning out cup 202 gradually.
The working principle is as follows: when the full-automatic multifunctional stokehold molten iron carbon silicon analyzer is used, firstly, the power supply is turned on through the power supply button 104, the state of measurement preparation is entered, when the display screen 101 displays the prompt word of 'sample cup preparation is finished', the quality of the molten iron can be measured, then the quantitative molten iron is injected into the sample cup 4 through the delivery pipe 5 and the electric flow valve 6, the temperature of the molten iron is transmitted to the microprocessor 102 in the analyzer body 1 through the temperature transmitter 3, when the transmitted temperature signal exceeds 1000 ℃, the analyzer automatically enters the measuring state, then the information such as the molten iron mark, the carbon equivalent, the carbon content, the silicon content, the supercooling degree, the nodulizing rate, the tensile strength and the like is displayed on the display screen 101, and automatically drawing a change curve chart of carbon, silicon and carbon equivalent, primary crystal temperature, eutectic temperature and supercooling degree, sending an alarm by the alarm device 203 after the measurement is finished, and immediately taking down the sample cup 4 from the cup base 202 by a worker.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (6)
1. The utility model provides a full-automatic multi-functional stokehold molten iron carbon silicon analysis appearance, includes analysis appearance main part (1), heat conduction post (2), appearance cup (4) and conveyer pipe (5), its characterized in that: the analyzer main body (1) is of a vertical box structure, a display screen (101) is arranged at the top of one side of the analyzer main body (1), a battery module (106) is fixed at the inner bottom of the analyzer main body (1), a microprocessor (102) and a storage module (103) are respectively fixed at the inner top of the analyzer main body (1), a power button (104) and a USB interface (105) are respectively arranged at one side of the bottom of the display screen (101), a heat conduction column (2) is arranged at one side of the analyzer main body (1), a base (201) and a cup seat (202) are respectively and integrally arranged at the bottom and the top of the heat conduction column (2), a temperature transmitter (3) is fixed at the bottom of the cup seat (202), an alarm device (203) is fixed at the middle part of the heat conduction column (2), a sample cup (4) is nested in the cup seat (202), a conveying pipe (5) is arranged right above the sample cup (4), and one end is fixed with an electric flow valve (6).
2. The full-automatic multifunctional stokehole molten iron carbon silicon analyzer as claimed in claim 1, characterized in that: the display screen (101), the storage module (103), the power button (104), the USB interface (105), the battery module (106), the alarm device (203), the temperature transmitter (3) and the electric flow valve (6) are all electrically connected with the microprocessor (102).
3. The full-automatic multifunctional stokehole molten iron carbon silicon analyzer as claimed in claim 1, characterized in that: what display screen (101) adopted is the true color touch display screen of 17 inches TFT, what microprocessor (102) adopted is the military grade mainboard, the model of temperature transmitter (3) is original-pack import KT-502H type.
4. The full-automatic multifunctional stokehole molten iron carbon silicon analyzer as claimed in claim 1, characterized in that: the cup holder (202) is groove-shaped, clamping grooves (2021) are formed in the periphery of the cup holder, and clamping blocks (401) matched with the clamping grooves (2021) are fixed on the periphery of the bottom of the sample cup (4).
5. The full-automatic multifunctional stokehole molten iron carbon silicon analyzer as claimed in claim 1, characterized in that: the heat conduction columns (2) are totally provided with ten heat conduction columns, and the ten heat conduction columns (2) are identical in size and are all of L-shaped hollow structures.
6. The full-automatic multifunctional stokehole molten iron carbon silicon analyzer as claimed in claim 1, characterized in that: the alarm devices (203) are ten in total, and the ten alarm devices (203) are all audible and visual alarms of SS103 type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022850916.XU CN213986454U (en) | 2020-12-02 | 2020-12-02 | Full-automatic multifunctional stokehole molten iron carbon silicon analyzer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022850916.XU CN213986454U (en) | 2020-12-02 | 2020-12-02 | Full-automatic multifunctional stokehole molten iron carbon silicon analyzer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213986454U true CN213986454U (en) | 2021-08-17 |
Family
ID=77239148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022850916.XU Expired - Fee Related CN213986454U (en) | 2020-12-02 | 2020-12-02 | Full-automatic multifunctional stokehole molten iron carbon silicon analyzer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213986454U (en) |
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2020
- 2020-12-02 CN CN202022850916.XU patent/CN213986454U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210817 |
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| CF01 | Termination of patent right due to non-payment of annual fee |