CN213944377U - Shaping device of high-radian-fit aluminum alloy air conditioner panel - Google Patents
Shaping device of high-radian-fit aluminum alloy air conditioner panel Download PDFInfo
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- CN213944377U CN213944377U CN202022797240.2U CN202022797240U CN213944377U CN 213944377 U CN213944377 U CN 213944377U CN 202022797240 U CN202022797240 U CN 202022797240U CN 213944377 U CN213944377 U CN 213944377U
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- roller
- upper roller
- pressing plate
- shaping device
- radian
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- 238000007493 shaping process Methods 0.000 title claims abstract description 31
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 36
- 238000001125 extrusion Methods 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000003856 thermoforming Methods 0.000 abstract description 3
- 238000005452 bending Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model provides a radian height agrees with shaping device of aluminum alloy air conditioner panel, 6 and 5 high temperature resistant gyro wheels that can dismantle and adjust the height are equipped with respectively to clamp plate and lower clamp plate on it, can select required gyro wheel group number to make up according to product cross-sectional size and radian difference, improve extrusion thermoforming section bar product radian precision, ensured the deformation of extrusion section bar in the cooling process, guarantee the shaping size stability, the commonality is good.
Description
Technical Field
The utility model belongs to the technical field of the shaping of aluminum alloy extrusion section bar, concretely relates to high plastic device who agrees with aluminum alloy air conditioner panel of radian.
Background
Adopt air conditioner panel section bar to adopt among the prior art to adopt aluminium alloy material processing mostly to form, the bending device adopts gyro wheel roll forming mostly, and the degree of difficulty is great on the debugging of curved surface precision, and the cost is higher moreover.
The device and the method for processing the curved surface section bar disclosed in the Chinese patent CN104174712A comprise a bottom plate, a fixing plate, a main roller, a left slave roller, a right slave roller, a limiting device for limiting and fixing the movement of the main roller and a rotating device for driving the main roller to rotate, wherein the positions among the main roller, the left slave roller and the right slave roller can be adjusted to form curved surfaces with different radiuses so as to process the section bars with different radiuses of the curved surfaces; the curved surface profile processing method comprises the steps of placing a profile to be processed among a main roller, a left driven roller and a right driven roller, adjusting a limiting device to enable the three rollers to tightly clamp the profile to be processed, rotating the rollers in a reciprocating mode to enable the profile to be deformed, and finally forming the curved surface profile after repeated deformation accumulation.
Also for example, chinese patent CN204429928U discloses a bending and forming machine for aluminum profiles, which comprises a frame; the mounting seat is vertically arranged on the rack; the first and second rollers are respectively arranged on the mounting base in a manner of rotating around the horizontal axis; the driving mechanism drives the first and second rollers to synchronously rotate; can be respectively with first, the tangent setting of two gyro wheels just can be along the setting pinch roller on the mount pad of the direction of height of mount pad reciprocating, wherein respectively round first gyro wheel, the circumference of second gyro wheel is sunken to be equipped with first race and second race in first gyro wheel, the second gyro wheel respectively, and the width in first race and second race equals the width of aluminium alloy, and the thickness of pinch roller is more than or equal to the width of aluminium alloy.
However, in the prior art, when a hot-formed section product is extruded, the requirement for the curvature of the air conditioner panel is difficult to guarantee because the number of the rollers is small and only 3 rollers are arranged, and the problems that the precision of the curvature of the hot-formed section product is insufficient (the curvature integrating degree is less than or equal to 0.2, the requirement for high curvature cannot be met, the off-line shaping cost in the later period is high, the resilience difficulty of cold processing is high, and the like are solved.
SUMMERY OF THE UTILITY MODEL
The utility model provides a high shaping device who agrees with aluminum alloy air conditioner panel of radian improves extrusion thermoforming section bar product radian precision, has ensured the deformation of extrusion section bar in the cooling process, guarantees that the shaping size is stable, and the commonality is good.
The technical scheme of the utility model as follows: a shaping device of an aluminum alloy air conditioner panel with high radian fit comprises an upper pressing plate and a lower pressing plate; the feeding device comprises an upper pressing plate, a lower pressing plate, a feeding device and a feeding device, wherein the upper pressing plate is connected with a first upper roller, a second upper roller, a third upper roller, a fourth upper roller, a fifth upper roller and a sixth upper roller in sequence through telescopic rods forwards along a feeding direction; the first lower roller is arranged at the position below the gap between the first upper roller and the second upper roller, the second lower roller is arranged at the position below the gap between the second upper roller and the third upper roller, the third lower roller is arranged at the position below the gap between the third upper roller and the fourth upper roller, the fourth lower roller (arranged at the position below the gap between the fourth upper roller and the fifth upper roller, and the fifth lower roller is arranged at the position below the gap between the fifth upper roller and the sixth upper roller. the utility model discloses 6 and 5 high temperature resistant rollers with detachable and adjustable height are respectively arranged on the upper pressing plate and the lower pressing plate, the purpose of reaching the product requirement by the thermal shaping through the section bar can be achieved, the required roller group number can be selected according to the size of the section of the product and the difference of radian, through upper and lower gyro wheel cooperation profile modeling laminating surface about passing through the section bar, carry out online plastic to the hot section bar that passes through, realized can requiring the adjusting roller according to the product cambered surface, the commonality is high, and the suitability is strong, can realize that a device produces multiple model product.
The utility model discloses all can install and use behind extruder discharge gate and quenching system, adopt a plurality of gyro wheel combinations to guarantee the crooked radian requirement of air conditioner panel, improved extrusion thermoforming section bar product radian precision, the restriction has ensured the deformation of extrusion section bar in the cooling process, guarantees that the shaping size is stable, has reduced subsequent handling and waste product, brings very high economic benefits.
The utility model discloses a whole device simple structure, ingenious practicality.
Preferably, the upper pressing plate and the lower pressing plate are both provided with the following sizes: 400mm 100mm 40mm, this size when guaranteeing that the installation gyro wheel is firm, has guaranteed the compactness of structure, is convenient for lightweight, saves the cost.
Preferably, the top board with all be provided with the draw-in groove on the holding down plate, the telescopic link passes through the draw-in groove joint is installed on top board or the holding down plate, adopt detachable joint structure, can select required gyro wheel group number to make up according to product cross-section size and radian difference, if two below in the top one, the combination such as four below three in the top for the gyro wheel is convenient for dismantle the installation, improves production efficiency.
Preferably, the adjusting ranges of the distances from the bottoms of the first upper roller, the second upper roller, the third upper roller, the fourth upper roller, the fifth upper roller and the sixth upper roller to the upper pressing plate are all 30-100 mm, and the adjusting ranges of the distances from the tops of the first lower roller, the second lower roller, the third lower roller, the fourth lower roller and the fifth lower roller to the lower pressing plate are all 30-100 mm. The adjusting range can better adapt to the size requirement of the air conditioner panel, the shaping radian can be adjusted in a larger range, and the adaptability is good.
The utility model has the advantages that:
1. the top board and the bottom board are equipped with 6 respectively and 5 can dismantle and the high temperature resistant gyro wheels of height-adjusting respectively, can select required gyro wheel group number to make up according to product cross-section size and radian difference, have realized can requiring the regulating roller according to the product cambered surface, and the commonality is high, and the suitability is strong, can realize that a device produces multiple model product.
2. Compared with the existing three roller structure, the roller structure has the advantages that the roller structure is combined by a plurality of rollers, the adjustment is more fine, the requirement on the bending radian of the air conditioner panel is met, the radian precision of an extruded hot forming section product is improved, the deformation of the extruded section in the cooling process is limited and ensured, the forming size is ensured to be stable, the follow-up procedures and waste products are reduced, and the extremely high economic benefit is brought.
3. The utility model discloses a whole device simple structure, ingenious practicality.
Drawings
Fig. 1 is a schematic structural diagram of a shaping device of an aluminum alloy air conditioner panel with high radian.
Fig. 2 is a top view of the upper platen according to the present invention.
Fig. 3 is a schematic structural diagram of embodiment 3 of the present invention.
In the figure: 1-first upper roller, 2-second upper roller, 3-third upper roller, 4-fourth upper roller, 5-fifth upper roller, 6-sixth upper roller, 7-first lower roller, 8-second lower roller, 9-third lower roller, 10-fourth lower roller, 11-fifth lower roller, 12-upper pressing plate, 13-lower pressing plate, 14-telescopic rod, 15-clamping groove and 16-aluminum alloy section.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments, which are illustrative of the invention and are not to be construed as unduly limiting the invention.
In the description of the present invention, it is to be understood that the terms "left", "right", "upper", "lower", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply specific orientations that the device or structure indicated must have, be constructed in specific orientations, and operations, and therefore, should not be construed as limiting the present invention.
Example 1:
as shown in fig. 1, a shaping device with high radian fitting aluminum alloy air conditioner panel comprises an upper pressing plate 12 and a lower pressing plate 13; forward along the feeding direction, as shown by the arrow direction in fig. 1, a first upper roller 1, a second upper roller 2, a third upper roller 3, a fourth upper roller 4, a fifth upper roller 5 and a sixth upper roller 6 are sequentially connected to the upper platen 12 through an expansion link 14, and a first lower roller 7, a second lower roller 8, a third lower roller 9, a fourth lower roller 10 and a fifth lower roller 11 are sequentially arranged on the lower platen 13 through the expansion link 14; the first lower roller 7 is disposed below a gap between the first upper roller 1 and the second upper roller 2, the second lower roller 8 is disposed below a gap between the second upper roller 2 and the third upper roller 3, the third lower roller 9 is disposed below a gap between the third upper roller 3 and the fourth upper roller 4, the fourth lower roller 10 is disposed below a gap between the fourth upper roller 4 and the fifth upper roller 5, and the fifth lower roller 11 is disposed below a gap between the fifth upper roller 5 and the sixth upper roller 6.
As shown in fig. 1, the working principle of the present embodiment is as follows: the online shaping device is arranged behind a discharge port of the extruder and the quenching system, roller combination is selected according to a preformed air conditioner panel, the number of rollers on the upper pressing plate 12 and the lower pressing plate 13 is determined, each telescopic rod 14 is adjusted, the height of the roller is adjusted to meet the shaping requirement, the temperature of the hot aluminum alloy section 16 is higher at the moment and ranges from 300 ℃ to 400 ℃, the aluminum alloy section 16 enters the rollers of the shaping device, the rollers roll and roll the aluminum alloy section 16 to realize bending and form radian, and meanwhile, the upper roller and the lower roller can realize up-and-down movement adjustment, so that the bending rate of the aluminum alloy section 16 can be adjusted.
Example 2:
as shown in fig. 1, a shaping device with high radian fitting aluminum alloy air conditioner panel comprises an upper pressing plate 12 and a lower pressing plate 13; the feeding device comprises an upper pressing plate 12, a lower pressing plate 13 and a feeding device, wherein the upper pressing plate is forwards along the feeding direction, the upper pressing plate 12 is sequentially connected with a first upper roller 1, a second upper roller 2, a third upper roller 3, a fourth upper roller 4, a fifth upper roller 5 and a sixth upper roller 6 through an expansion link 14, and the lower pressing plate 13 is sequentially provided with a first lower roller 7, a second lower roller 8, a third lower roller 9, a fourth lower roller 10 and a fifth lower roller 11 through the expansion link 14; the first lower roller 7 is disposed below a gap between the first upper roller 1 and the second upper roller 2, the second lower roller 8 is disposed below a gap between the second upper roller 2 and the third upper roller 3, the third lower roller 9 is disposed below a gap between the third upper roller 3 and the fourth upper roller 4, the fourth lower roller 10 is disposed below a gap between the fourth upper roller 4 and the fifth upper roller 5, and the fifth lower roller 11 is disposed below a gap between the fifth upper roller 5 and the sixth upper roller 6. This embodiment is equipped with 6 respectively and 5 high temperature resistant gyro wheels of dismantling and height-adjusting at its top board 12 and bottom board 13, thereby reach the purpose that the product required to play the thermal shaping through the section bar, can select required gyro wheel group number to make up according to product cross-section size and radian difference, through upper and lower gyro wheel cooperation profile modeling laminating surface about passing through the section bar, carry out online shaping to the hot section bar that passes through, realized can requiring the regulating roller according to the product cambered surface, the commonality is high, therefore, the high-speed electric heating device has strong applicability, can realize that a device produces multiple model product.
As shown in fig. 1, in the present embodiment, roller assemblies of 6 upper rollers and 5 lower rollers are adopted, and can be installed and used after a discharge port of an extruder and a quenching system, and the roller assemblies are adopted to ensure the requirement of the curvature of an air conditioning panel, improve the curvature precision of an extruded thermoformed profile product, limit and ensure the deformation of the extruded profile in the cooling process, ensure the stable forming dimension, reduce subsequent processes and waste products, and bring extremely high economic benefits.
As shown in fig. 2, in the present embodiment, the dimensions of the upper platen 12 and the lower platen 13 are: 400mm 100mm 40mm, length L is 400mm, and width S is 100mm, as shown in fig. 1, thickness H is 40mm, and this size has guaranteed the compactness of structure, is convenient for the lightweight, saves the cost when guaranteeing that the installation gyro wheel is firm.
As shown in fig. 1, in this embodiment, the upper platen 12 and the lower platen 13 are both provided with a clamping groove 15, the telescopic rod 14 is installed on the upper platen 12 or the lower platen 13 through the clamping groove 15, and a detachable clamping structure is adopted, so that the number of roller sets required can be selected according to the size of the cross section of a product and the difference of radian to be combined, the rollers can be detached and installed conveniently, and the production efficiency is improved.
In this embodiment, the adjustment ranges of the distances from the bottoms of the first upper roller 1, the second upper roller 2, the third upper roller 3, the fourth upper roller 4, the fifth upper roller 5 and the sixth upper roller 6 to the upper platen 12 are all 30-100 mm, and the adjustment ranges of the distances from the tops of the first lower roller 7, the second lower roller 8, the third lower roller 9, the fourth lower roller 10 and the fifth lower roller 11 to the lower platen 13 are all 30-100 mm. The adjusting range can better adapt to the size requirement of the air conditioner panel, the shaping radian can be adjusted in a larger range, and the adaptability is good.
Example 3:
as shown in fig. 3, the present embodiment is different from embodiment 2 described above in that: in this embodiment, a roller combination of 4 upper rollers and 3 lower rollers is adopted, that is, on the basis of the above embodiment 2, the first upper roller 1 and the sixth upper roller 6 are removed, and the first lower roller 7 and the fifth lower roller 11 are removed.
Claims (4)
1. A shaping device for an aluminum alloy air conditioner panel with high radian comprises an upper pressing plate (12) and a lower pressing plate (13); the method is characterized in that: the feeding device is characterized in that a first upper roller (1), a second upper roller (2), a third upper roller (3), a fourth upper roller (4), a fifth upper roller (5) and a sixth upper roller (6) are sequentially connected to the upper pressing plate (12) forwards along the feeding direction through an expansion link (14), and a first lower roller (7), a second lower roller (8), a third lower roller (9), a fourth lower roller (10) and a fifth lower roller (11) are sequentially arranged on the lower pressing plate (13) through the expansion link (14); the first lower roller (7) is arranged at a position below a gap between the first upper roller (1) and the second upper roller (2), the second lower roller (8) is arranged at a position below a gap between the second upper roller (2) and the third upper roller (3), the third lower roller (9) is arranged at a position below a gap between the third upper roller (3) and the fourth upper roller (4), the fourth lower roller (10) is arranged at a position below a gap between the fourth upper roller (4) and the fifth upper roller (5), and the fifth lower roller (11) is arranged at a position below a gap between the fifth upper roller (5) and the sixth upper roller (6).
2. The shaping device of claim 1, wherein the shaping device is a shaping device with a high radian fitting aluminum alloy air conditioner panel, and comprises: the sizes of the upper pressing plate (12) and the lower pressing plate (13) are both as follows: 400mm by 100mm by 40 mm.
3. The shaping device of claim 1, wherein the shaping device is a shaping device with a high radian fitting aluminum alloy air conditioner panel, and comprises: the upper pressing plate (12) and the lower pressing plate (13) are both provided with clamping grooves (15), and the telescopic rod (14) is installed on the upper pressing plate (12) or the lower pressing plate (13) in a clamping mode through the clamping grooves (15).
4. The shaping device of claim 1, wherein the shaping device is a shaping device with a high radian fitting aluminum alloy air conditioner panel, and comprises: the adjusting range of the distance between the bottom of the first upper roller (1), the second upper roller (2), the third upper roller (3), the fourth upper roller (4), the fifth upper roller (5) and the sixth upper roller (6) and the upper pressing plate (12) is 30-100 mm, and the adjusting range of the distance between the top of the first lower roller (7), the top of the second lower roller (8), the top of the third lower roller (9), the top of the fourth lower roller (10) and the top of the fifth lower roller (11) and the distance between the top of the lower pressing plate (13) is 30-100 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022797240.2U CN213944377U (en) | 2020-11-27 | 2020-11-27 | Shaping device of high-radian-fit aluminum alloy air conditioner panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022797240.2U CN213944377U (en) | 2020-11-27 | 2020-11-27 | Shaping device of high-radian-fit aluminum alloy air conditioner panel |
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| CN213944377U true CN213944377U (en) | 2021-08-13 |
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| CN202022797240.2U Active CN213944377U (en) | 2020-11-27 | 2020-11-27 | Shaping device of high-radian-fit aluminum alloy air conditioner panel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909393A (en) * | 2021-10-12 | 2022-01-11 | 江西洪都航空工业集团有限责任公司 | Quick forming device of thin wall class part |
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2020
- 2020-11-27 CN CN202022797240.2U patent/CN213944377U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909393A (en) * | 2021-10-12 | 2022-01-11 | 江西洪都航空工业集团有限责任公司 | Quick forming device of thin wall class part |
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Effective date of registration: 20220928 Address after: 530000 Workshop 2 of South South Electronic Automobile New Material Deep Processing Technology Transformation Project, Building 2, No. 6 Liangxin Road, Yongning District, Nanning City, Guangxi Zhuang Autonomous Region Patentee after: Guangxi Tianheng Auto Parts Manufacturing Co.,Ltd. Address before: No.6 Liangxin Road, Yongning District, Nanning City, Guangxi Zhuang Autonomous Region Patentee before: ALNAN ALUMINUM Co.,Ltd. |