SUMMERY OF THE UTILITY MODEL
Therefore, aiming at the problems, the utility model provides an integrated machine for preparing sandwich sea sedge. It solves the technical problems of insufficient connection and compactness of sandwiched thallus Porphyrae sheets, falling off of thallus Porphyrae sheets, and more scraps of produced thallus Porphyrae sheets.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a sandwich sea sedge preparation all-in-one, includes the frame and locates unloader, closing device, drying device, the vibration antidandruff device in the frame according to the assembly line, be equipped with the first conveyer belt that is used for carrying lower floor's sea sedge in the frame, unloader locates the input top of first conveyer belt, first conveyer belt one side is equipped with the second conveyer belt that is used for carrying upper sea sedge, be equipped with in the frame and pick up the absorption pickup apparatus on the lower floor's sea sedge to the first conveyer belt with upper sea sedge on the second conveyer belt, closing device locates first conveyer belt top and is used for compressing tightly upper sea sedge on lower floor's sea sedge, drying device locates the output of first conveyer belt, vibration antidandruff device locates output one side of first conveyer belt.
Furthermore, the blanking device comprises a hopper, a rolling rod arranged at the bottom of the hopper and a driving device for driving the rolling rod.
Furthermore, the pressing device comprises a transverse plate, side plates fixedly connected to two sides of the transverse plate, pressing wheels rotatably connected to the side plates, and a linear motion structure for driving the transverse plate to move up and down.
Furthermore, an elastic rubber layer is arranged on the outer circumference of the pressing wheel.
Furthermore, the bottom of the side plate is provided with a limiting mechanism used for limiting the pressing limit position of the pressing wheel, and the limiting mechanism comprises a U-shaped plate connected with the side plate and a pulley rotatably connected to the U-shaped plate.
Furthermore, more than two temperature sensors are arranged in the drying device.
Further, the vibration antidandruff device includes the bottom plate, along the outer bounding wall that upwards extends of bottom plate the bounding wall top is connected with the sieve dish, the bottom plate is connected with the vibration drive of drive bottom plate vibration, the sieve dish sets up from the output downward sloping of first conveyer belt, sieve dish and bottom plate parallel arrangement, be equipped with a plurality of sieve meshes on the sieve dish.
Furthermore, the lowest part of the bottom plate is provided with a tapered hole which contracts downwards, and a material collecting box is placed below the tapered hole on the rack.
By adopting the technical scheme, the beneficial effects of the utility model are that:
1. the lower layer of seaweed slices can be automatically fed by adopting the feeding device, and compared with the traditional manual feeding, the automatic feeding device can more uniformly and efficiently feed the seaweed slices; the adsorption picking device is adopted to pick and transfer the upper layer of seaweed slices to be placed on the lower layer of seaweed slices, so that the efficiency is high and the placing position is accurate; the pressing device is adopted to press the seaweed sheets, so that the seaweed sheets are not easy to fall off in the next process, and the sandwich powder can be tightly pressed and attached to the seaweed sheets; rapidly drying the sandwich sea sedge by adopting a drying device; the vibration chip removing device is adopted to vibrate chip removing to the sandwich seaweed leftover chips, in the process of feeding the sandwich powder, the sandwich powder is attached to the seaweed slices without a secret at the edges of the seaweed slices, the vibration chip removing can remove the sandwich powder which is not attached well, new chips cannot be generated after the sandwich seaweed is packaged, and better experience is provided for customers.
2. The feeding device drives the rolling rod to take out the sandwich powder from the filling hopper by utilizing the driving device, so that the sandwich powder can be uniformly taken out and is scattered on the lower layer seaweed pieces.
3. The upper layer of the seaweed sheets can be tightly pressed on the lower layer of the seaweed sheets by adopting the pressing wheel which can move up and down, and the rotatable pressing wheel ensures that the pressing wheel rolls on the upper layer of the seaweed sheets in the pressing process, namely, the upper layer of the seaweed sheets can not be brought out or damaged due to overlarge friction force of the pressing wheel.
4. The elastic rubber layer is arranged on the outer circumference of the pressing wheel, so that the pressing wheel can be ensured to be in elastic contact with the sandwich seaweed, the effect of protecting the sandwich seaweed is achieved, and further the sandwich powder can be prevented from being extruded by the pressing wheel.
5. The limiting mechanism is arranged at the bottom of the side plate and used for limiting the pressing limit position of the pressing wheel, and can prevent the pressing wheel from directly pressing the first conveying belt and the sandwich seaweed to be damaged; stop gear adopts U template and pulley for when stop gear first conveyer belt contacts, the pulley contacts rather than, can not lead to first conveyer belt surface damage because stop gear pushes down too big with first conveyer belt frictional force.
6. The drying device is internally provided with more than two temperature sensors, the temperature of the temperature sensors can be observed through the temperature sensors, the internal drying temperature of the drying device can be adjusted, the stability of the internal temperature of the drying device is ensured, and meanwhile, the consistency of the sandwich sea sedge product can be improved.
7. The vibration chip removing device is used for vibrating and removing chips of the leftover bits of the sandwich sea sedge, the sieve tray is arranged in an inclined mode, the sandwich sea sedge can be conveyed under vibration in the vibration chip removing process, the chips fall onto the bottom plate through sieve holes in the sieve tray, and the chips are moved to the lowest position of the bottom plate through the vibration chips.
8. The bottom plate is provided with a tapered hole which contracts downwards, the fragments are collected to a material collecting box placed on the rack through the tapered hole, and the material collecting box can be replaced at any time according to the random clastic condition.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and detailed description.
Referring to fig. 1, 2, 3 and 4, the embodiment provides an integrated machine for preparing sandwich sea sedge, which comprises a frame, a blanking device 1, a pressing device 2, a drying device 3 and a vibration chip-removing device 4, wherein the blanking device 1, the pressing device 2, the drying device 3 and the vibration chip-removing device 4 are arranged on the frame according to a production line, a first conveying belt 5 for conveying lower layer sea sedge is arranged on the frame, the blanking device 1 is arranged above an input end of the first conveying belt 5, the blanking device 1 comprises a hopper 6, a rolling rod 7 arranged at the bottom of the hopper 6 and a driving device 8 for driving the rolling rod 7, the driving device 8 is used for driving the rolling rod 7 to take out sandwich powder from the hopper 6, so that the sandwich powder can be uniformly taken out and is scattered on the lower layer sea sedge; first conveyer belt 5 one side is equipped with the second conveyer belt 9 that is used for carrying the upper sea sedge, be equipped with in the frame and pick up the adsorption pickup assembly 10 on the lower floor's sea sedge on first conveyer belt 5 with the upper sea sedge on the second conveyer belt 9, closing device 2 locates first conveyer belt 5 top and is used for compressing tightly the upper sea sedge on lower floor's sea sedge, drying device 3 locates the output of first conveyer belt 5, be equipped with more than two temperature-sensing wares 11 in the drying device 3, have three temperature-sensing ware 11 in this embodiment, can carry out the selection in quantity as required in practical application, through the temperature of observing temperature-sensing ware 11, the inside stoving temperature of adjustable drying device 3 guarantees the stability of the inside temperature of drying device 3, can improve the uniformity of sandwich sea sedge product simultaneously.
The pressing device 2 comprises a transverse plate 12, side plates 13 fixedly connected to two sides of the transverse plate 12, pressing wheels 14 rotatably connected to the side plates 13 and a linear motion structure 15 for driving the transverse plate 12 to move up and down, wherein elastic rubber layers 16 are arranged on the outer circumferences of the pressing wheels 14, and the elastic rubber rings 16 ensure that the pressing wheels 14 are in elastic contact with the sandwich sea sedge, so that the effect of protecting the sandwich sea sedge is achieved; the bottom of the side plate 13 is provided with a limiting mechanism 17 for limiting the pressing limit position of the pressing wheel 14, the limiting mechanism 17 comprises a U-shaped plate 18 connected with the side plate 13 and a pulley 19 rotatably connected to the U-shaped plate 18, and the pulley 19 is in rolling contact with the first conveying belt 5, so that the surface of the first conveying belt 5 is prevented from being damaged by the limiting mechanism 17.
The vibrating and chip-removing device 4 is arranged on one side of the output end of the first conveying belt 5, the vibrating and chip-removing device 4 comprises a bottom plate 20, a surrounding plate 21 extending upwards along the outer edge of the bottom plate 20, a screen tray 22 is connected to the top of the surrounding plate 21, the bottom plate 20 is connected with a vibrating driver 23 driving the bottom plate 20 to vibrate, the screen tray 22 is arranged in a downward inclined mode from the output end of the first conveying belt 5, the screen tray 22 is arranged in parallel with the bottom plate 20, a plurality of screen holes 24 are formed in the screen tray 22, the screen tray 22 is arranged in an inclined mode, and during the vibrating and chip-removing process of the sandwich sea sedge, the sandwich sea sedge can be conveyed under vibration; the lowest position of the bottom plate 20 is provided with a tapered hole 25 which contracts downwards, a material collecting box 26 is placed below the tapered hole 25 on the rack, the tapered hole 25 at the lowest position can collect chips, and the material collecting box 26 can be replaced at any time according to the condition of random chips.
The adsorption pickup device 10 may be a two-axis robot, a three-axis robot, or a four-axis robot; the linear motion structure 15 may be an air cylinder, an oil cylinder, an electric cylinder, a telescopic motor, a screw rod transmission mechanism, a chain transmission mechanism, or a synchronous belt mechanism.
The utility model discloses a working method is: the first conveying belt 5 conveys the lower layer of sea sedge sheets to the blanking device 1, the blanking device 1 is driven to blank the sandwich powder to the lower layer of sea sedge sheets, after the sandwich powder is completely blanked, the adsorption pickup device 10 adsorbs the upper layer of sea sedge sheets on the upper layer conveying belt on the second conveying belt 9 and conveys the upper layer of sea sedge sheets to the lower layer of sea sedge sheets, the first conveying belt 5 conveys the processed sandwich sea sedge sheets to the station of the pressing device 2, the pressing device 2 presses the sandwich sea sedge sheets downwards, the pressing device 2 presses the sandwich sea sedge sheets tightly along with the conveying of the first conveying belt 5, the pressed sandwich sea sedge sheets are conveyed to the drying device 3 through the first conveying belt 5, the drying device 3 dries the sandwich sea sedge sheets, after the drying is completed, the first conveying belt 5 conveys the dried sandwich sea sedge sheets to the vibration scrap removing device 4, and the vibration scrap removing device 4 removes the scraps on the sandwich sea sedge sheets.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.