CN213896338U - Ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dye - Google Patents
Ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dye Download PDFInfo
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- CN213896338U CN213896338U CN202022292236.0U CN202022292236U CN213896338U CN 213896338 U CN213896338 U CN 213896338U CN 202022292236 U CN202022292236 U CN 202022292236U CN 213896338 U CN213896338 U CN 213896338U
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- cylinder
- loose fiber
- dye liquor
- tray
- ultrasonic
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- 239000000835 fiber Substances 0.000 title claims abstract description 77
- 238000004043 dyeing Methods 0.000 title claims abstract description 45
- 235000013311 vegetables Nutrition 0.000 title claims description 10
- 239000000975 dye Substances 0.000 claims abstract description 73
- 239000007921 spray Substances 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 241000196324 Embryophyta Species 0.000 claims abstract description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 6
- 241001330002 Bambuseae Species 0.000 claims abstract description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 6
- 239000011425 bamboo Substances 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims 2
- 239000012466 permeate Substances 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000085 cashmere Anatomy 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model provides an ultrasonic auxiliary loose fiber dyeing machine for dyeing plant dyes, which comprises a main cylinder and a dye liquor circulating system, wherein a loose fiber cage and a tray are arranged in the main cylinder, and the loose fiber cage comprises a central cylinder, a plurality of small sleeves, an outer cylinder and a bottom plate; small holes are uniformly distributed on the walls of the central cylinder, the small sleeve and the outer cylinder; an ultrasonic amplitude transformer is arranged in the small sleeve; a first liquid inlet hole and a second liquid inlet hole are formed in the bottom plate; the tray is internally hollow and provided with an inner cavity, the top of the tray is provided with a nozzle corresponding to the first liquid inlet hole and a spray pipe corresponding to the second liquid inlet hole, and the inner cavity of the tray is communicated with a dye liquor circulating system pipeline. The utility model has the advantages of reasonable design, the dye liquor can be simultaneously spout from a central section of thick bamboo and little sleeve, makes the dye liquor permeate all fibre fast with the help of the ultrasonic wave of supersound amplitude transformer in the little sleeve simultaneously, improves the dyeing homogeneity.
Description
Technical Field
The utility model relates to a textile printing and dyeing technical field especially relates to a plant dyestuff dyeing is with supplementary loose fiber dyeing machine of supersound.
Background
The loose fiber dyeing machine is generally used for dyeing loose fibers such as cotton, acrylic fibers, wool, cashmere and the like. The traditional loose fiber dyeing machine mainly comprises main components such as a main cylinder, a loose fiber cage, a chemical material cylinder and the like. A central spray pipe is arranged in the loose fiber cage, and the lower end of the central spray pipe is fixedly connected with the bottom of the fiber cage. The bottom of the loose fiber cage is provided with a heat exchange coil pipe, the bottom of the main cylinder is provided with a circulating pump, and the circulation of the dye liquor is mainly realized by the circulating pump.
A central cylinder and a central spray pipe are usually arranged in a fiber cage of a traditional loose fiber dyeing machine only at the central position of the cage, when loose fibers in the fiber cage absorb water and are piled up, dye liquor sprayed by a central nozzle is difficult to uniformly permeate all the loose fibers in the fiber cage, the color depth of fibers near the spray pipe is easily caused, the color depth of the fibers far away from the spray pipe is light, and the problem is particularly serious in the plant dye dyeing process. Thus, the prior art is subject to further improvement and advancement.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: in order to overcome the deficiency of the prior art, the utility model provides a plant dyestuff dyeing is with supplementary loose fiber dyeing machine of supersound can make all fibre of dye liquor rapid infiltration and loose fiber dyeing even.
The utility model provides a technical scheme that its technical problem adopted is: an ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes comprises a main cylinder and a dye liquor circulating system, wherein a loose fiber cage and a tray are arranged in the main cylinder, the tray is arranged at the bottom of the main cylinder, the loose fiber cage is arranged above the tray, and the loose fiber cage comprises a central cylinder, a plurality of small sleeves, an outer cylinder and a bottom plate; the central cylinder is arranged in the center of the outer cylinder and is concentric with the outer cylinder, the small sleeves are uniformly distributed around the center of the outer cylinder, and the bottom plate is respectively connected to the central cylinder, the small sleeves and the bottom of the outer cylinder; the cylinder walls of the central cylinder, the small sleeve and the outer cylinder are uniformly distributed with small holes; an ultrasonic amplitude transformer is arranged in the small sleeve; the bottom plate is provided with a first liquid inlet hole communicated with the small sleeve corresponding to each small sleeve, and the center of the bottom plate is provided with a second liquid inlet hole communicated with the central cylinder; the tray is hollow and provided with an inner cavity, the chassis is supported at the top of the tray, the top of the tray is provided with a nozzle corresponding to the first liquid inlet hole, a spray pipe inserted into the second liquid inlet hole is arranged corresponding to the second liquid inlet hole, and the inner cavity of the tray is communicated with a dye liquor circulating system pipeline.
In the scheme, the loose fiber cage is skillfully designed, the loose fiber cage is formed by combining the central cylinder, the small sleeve, the outer cylinder and the bottom plate, the loose fiber cage is fixed with the tray through the spray pipe inserted into the central position, the dye liquor can be sprayed out from the central cylinder and the small sleeve simultaneously, namely, from the center and a plurality of points surrounding the circumference of the center, so that the dye liquor can uniformly permeate all fibers in the loose fiber cage. Meanwhile, the ultrasonic wave of the ultrasonic amplitude transformer in the small sleeve is used, so that the permeation speed of the dye solution can be further improved, and the dyeing uniformity is improved.
Furthermore, the bottom of the main cylinder is also provided with a heating coil, and the tray is arranged on the heating coil.
Furthermore, at least 2 lifting lugs are uniformly fixed on the upper part of the outer cylinder. The integral hoisting of the loose fiber cage can be facilitated by the arrangement of the lifting lugs.
Furthermore, the top of the main cylinder is connected with a cylinder cover, and the top of the main cylinder is also fixed with a cylinder cover opening mechanism for lifting the cylinder cover.
Furthermore, the spray pipe penetrates through the central cylinder, the top of the spray pipe extends out of the upper end face of the central cylinder and is connected with a screw in a matching mode, an external thread is arranged on the circumferential outer wall of the spray pipe, which correspondingly extends out of the upper end face of the central cylinder, an internal thread matched with the external thread is arranged in the screw, and the lower end face of the screw is connected to the upper end face of the central cylinder in a pressing mode.
Furthermore, the lower part of the tray extends out of the main cylinder and is provided with a dye liquor inlet, the lower part of the main cylinder is provided with a dye liquor outlet, and the dye liquor inlet and the dye liquor outlet are respectively communicated with a dye liquor circulating system pipeline.
Furthermore, the dye liquor circulating system comprises a circulating pump, a transfusion pipeline and a return pipeline, wherein a dye liquor inlet is communicated with the circulating pump pipeline through the transfusion pipeline, and a dye liquor outlet is communicated with the circulating pump pipeline through the return pipeline.
Furthermore, a bracket is correspondingly fixed on the upper part of the main cylinder, and the ultrasonic amplitude transformer is fixed through the bracket. The bracket is fixed on the inner wall of the upper part of the main cylinder, the ultrasonic amplitude transformer is fixed on the bracket, and the lower end of the ultrasonic amplitude transformer extends into the small sleeve.
The beneficial effects of the utility model are that, the utility model provides a pair of loose fiber dyeing machine is assisted with supersound to plant dyestuff dyeing, structural design is reasonable, and the dye liquor can be simultaneously spout from a central section of thick bamboo and little sleeve, makes the dye liquor permeate all fibers fast with the help of the ultrasonic wave of supersound amplitude transformer in the little sleeve simultaneously, improves the dyeing homogeneity.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Figure 1 is a schematic diagram of the preferred embodiment of the invention (heating coil not shown).
Fig. 2 is an enlarged schematic view at a in fig. 1.
In the figure 1, a main cylinder 1.1, a dye liquor outlet 2, a dye liquor circulating system 2.1, a circulating pump 2.2, a return pipeline 2.3, a transfusion pipeline 3, a loose fiber cage 3.1, a central cylinder 3.2, a small sleeve 3.3, an outer cylinder 3.4, a bottom plate 4, an ultrasonic amplitude transformer 5, a tray 5.1, a nozzle 5.2, a spray pipe 5.3, a dye liquor inlet 6, a screw 6.1, an internal thread 7, a support 8 and a cylinder cover.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
Fig. 1 shows an ultrasonic auxiliary loose fiber dyeing machine for dyeing plant dye, which is the best embodiment of the utility model, comprising a main cylinder 1 and a dye liquor circulating system 2, wherein a loose fiber cage 3 and a tray 5 are arranged in the main cylinder 1. The tray 5 is arranged at the bottom of the main cylinder 1, and the loose fiber cage 3 is arranged above the tray 5. An ultrasonic amplitude transformer 4 is arranged in the loose fiber cage 3. The bottom of the main cylinder 1 is also provided with a heating coil, and the tray 5 is arranged on the heating coil.
The loose fiber cage 3 comprises a central barrel 3.1, a plurality of small sleeves 3.2, an outer barrel 3.3 and a bottom plate 3.4. The central cylinder 3.1 is arranged in the center of the outer cylinder 3.3 and is concentric with the outer cylinder 3.3. A plurality of small sleeves 3.2 are circumferentially and uniformly distributed by taking the center of the outer barrel 3.3 as a center, and the number of the small sleeves 3.2 can be set according to actual needs. The bottom plate 3.4 is respectively connected with the bottoms of the central cylinder 3.1, the small sleeve 3.2 and the outer cylinder 3.3, and the central cylinder 3.1, the small sleeve 3.2 and the outer cylinder 3.3 are connected into a whole to form the bulk fiber cage 3.
The walls of the central cylinder 3.1, the small sleeve 3.2 and the outer cylinder 3.3 are uniformly distributed with small holes for dye liquor to pass through and permeate and dye fibers in the loose fiber cage 3. In order to accelerate the penetration rate of the dye liquor, an ultrasonic amplitude transformer 4 is arranged in the small sleeve 3.2. In practical design, the ultrasonic horn 4 is fixed by the bracket 7. Namely, a bracket 7 is correspondingly fixed at the upper part of the main cylinder 1, the ultrasonic amplitude transformer 4 is fixed on the bracket 7, and the lower end of the ultrasonic amplitude transformer 4 extends into the small sleeve 3.2.
The bottom plate 3.4 is provided with a first liquid inlet hole communicated with the small sleeve 3.2 corresponding to the position of each small sleeve 3.2, and the center of the bottom plate 3.4 is provided with a second liquid inlet hole communicated with the central cylinder 3.1. The tray 5 is hollow and provided with an inner cavity, and the chassis is supported at the top of the tray 5. The lower part of said tray 5 extends outside the main cylinder 1 and has an inlet for the dyeing liquid. The top of the tray 5 is provided with a nozzle 5.1 corresponding to the first liquid inlet hole and a spray pipe 5.2 inserted into the second liquid inlet hole corresponding to the second liquid inlet hole. The nozzle 5.1 extends into the first inlet opening and sprays the liquor towards the small vat 3.2. The circumferential outer wall of the spray pipe 5.2 is provided with a plurality of spray holes. The spray pipe 5.2 is inserted into the second liquid inlet hole and then sprays dye liquor to the central cylinder 3.1.
The fixing of the loose fiber cage 3 and the main cylinder 1 is realized by inserting the spray pipe 5.2 into the second liquid inlet hole. The spray pipe 5.2 has a certain length, after the spray pipe is inserted into the central cylinder 3.1 in a matching way, the loose fiber cage 3 is placed on the tray 5, and when the hoisting in the vertical direction is not available, the central cylinder 3.1 is in limit matching with the spray pipe 5.2, so that the positioning of the loose fiber cage 3 and the tray 5 is realized. However, the vibration of the loose fiber cage 3 is caused by the dye liquor injection, and in order to further improve the stability between the loose fiber cage 3 and the main cylinder 1, as shown in fig. 2, the length of the spray pipe 5.2 is designed to be larger than that of the central cylinder 3.1, namely, the top of the spray pipe 5.2 extends out of the top of the central cylinder 3.1, the outer peripheral surface of the upper section of the spray pipe 5.2 is designed with an external thread, a screw 6 is additionally arranged corresponding to the external thread, the screw 6 is provided with an internal thread 6.1, and when the screw 6 is matched with the external thread in a threaded manner and is pressed and locked downwards, the bottom of the screw 6 is pressed and connected on the upper end surface of the central cylinder 3.1. Therefore, the bottom of the loose fiber cage 3 is in insertion fit with the central cylinder 3.1 through the spray pipe 5.2, then the top is in compression joint with the locking fibers through the screw 6, and the loose fiber cage 3 is effectively and stably fixed in the main cylinder 1.
The dye liquor circulating system 2 comprises a circulating pump 2.1, a transfusion pipeline 2.3 and a return pipeline 2.2, and the lower part of the main cylinder 1 is provided with a dye liquor outlet 1.1. The dye liquor inlet 5.3 is communicated with a circulating pump 2.1 through a transfusion pipeline 2.3, and the dye liquor outlet 1.1 is communicated with a circulating pump 2.1 through a return pipeline 2.2. The dye liquor enters the tray 5 from the transfusion pipeline 2.3 through the dye liquor inlet 5.3 through the circulating pump 2.1, is sprayed in from the small holes of the central cylinder 3.1 and the small sleeve 3.2 after being sprayed in through the nozzle 5.1 and the spray pipe 5.2, and dyes the fibers in the loose fiber cage 3. The excess dye liquor flows out from the small holes of the outer cylinder 3.3 and flows downwards from a dye liquor outlet 1.1 at the lower part of the main cylinder 1, and flows back into the circulating pump 2.1 through a return pipeline 2.2.
When the device is used, loose fibers are firstly placed in the loose fiber cage 3, then the loose fiber cage 3 is hoisted and placed in the main cylinder 1, the nozzle 5.1 and the spray pipe 5.2 on the tray 5 are correspondingly inserted into the first liquid inlet hole and the second liquid inlet hole, then the loose fiber cage 3 is locked downwards through the screw 6, and the ultrasonic amplitude transformer 4 is inserted into the small sleeve 3.2. Then, the dye liquor circulating system 2 starts to work, the dye liquor radial transfusion pipeline 2.3 and the dye liquor inlet enter the inner cavity of the tray 5 and are sprayed out of the central cylinder 3.1 and the small sleeve 3.2, the ultrasonic amplitude transformer 4 in the small sleeve 3.2 works to generate ultrasonic waves, and the dye liquor uniformly permeates fibers under the combined action of the ultrasonic waves and the circulating pump 2.1 to finish dyeing.
In this embodiment, the upper part of the outer cylinder 3.3 is uniformly fixed with lifting lugs. The lifting lug quantity is 2 at least, and along urceolus 3.3 evenly distributed, and the setting of lifting lug can be convenient for to bulk fiber cage 3's integral hoisting.
The embodiment has reasonable structural design, skillfully designs the loose fiber cage 3, the loose fiber cage 3 is formed by combining the central cylinder 3.1, the small sleeve 3.2, the outer cylinder 3.3 and the bottom plate 3.4, and the dye solution can be sprayed out from the central cylinder 3.1 and the small sleeve 3.2 simultaneously, namely from the center and a plurality of points around the circumference of the center, so that the dye solution can uniformly permeate all fibers in the loose fiber cage 3. Meanwhile, the ultrasonic wave of the ultrasonic amplitude transformer 4 in the small sleeve 3.2 can further improve the permeation speed of the dye liquor and the dyeing uniformity.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. The utility model provides a plant dyestuff dyeing is with supplementary loose fiber dyeing machine of supersound, includes main cylinder (1) and dye liquor circulation system (2), is equipped with loose fiber cage (3) and tray (5) in main cylinder (1), tray (5) set up in main cylinder (1) bottom, loose fiber cage (3) set up in tray (5) top, its characterized in that: the loose fiber cage (3) comprises a central cylinder (3.1), a plurality of small sleeves (3.2), an outer cylinder (3.3) and a bottom plate (3.4); the central cylinder (3.1) is arranged in the center of the outer cylinder (3.3) and is concentric with the outer cylinder (3.3), the small sleeves (3.2) are circumferentially and uniformly distributed by taking the center of the outer cylinder (3.3) as a center, and the bottom plate (3.4) is respectively connected to the bottoms of the central cylinder (3.1), the small sleeves (3.2) and the outer cylinder (3.3); the cylinder walls of the central cylinder (3.1), the small sleeve (3.2) and the outer cylinder (3.3) are uniformly distributed with small holes; an ultrasonic amplitude transformer (4) is arranged in the small sleeve (3.2); a first liquid inlet hole communicated with the small sleeve (3.2) is formed in the position, corresponding to each small sleeve (3.2), of the bottom plate (3.4), and a second liquid inlet hole communicated with the central cylinder (3.1) is formed in the center of the bottom plate (3.4); tray (5) inside cavity have the inner chamber, the chassis bearing is at tray (5) top, and tray (5) top correspond first feed liquor hole and have nozzle (5.1), correspond second feed liquor hole then have spray tube (5.2) of inserting second feed liquor hole, the inner chamber and the dye liquor circulation system (2) pipeline intercommunication of tray (5).
2. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 1, characterized in that: the bottom of the main cylinder (1) is also provided with a heating coil, and the tray (5) is arranged on the heating coil.
3. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 1, characterized in that: at least 2 lifting lugs are uniformly fixed on the upper part of the outer cylinder (3.3).
4. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 1, characterized in that: the device is characterized in that a cylinder cover (8) is connected to the top of the main cylinder (1), and a cylinder cover opening mechanism used for lifting the cylinder cover (8) is further fixed to the top of the main cylinder (1).
5. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 1, characterized in that: spray tube (5.2) run through center section of thick bamboo (3.1), spray tube (5.2) top stretch out center section of thick bamboo (3.1) up end and cooperation is connected with screw (6), spray tube (5.2) correspond and have the external screw thread on the circumference outer wall that stretches out center section of thick bamboo (3.1) up end, screw (6) in then have with this external screw thread complex internal thread (6.1), screw (6) lower terminal surface pressfitting on the up end of center section of thick bamboo (3.1).
6. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 1, characterized in that: the lower part of the tray (5) extends out of the main cylinder (1) and is provided with a dye liquor inlet, the lower part of the main cylinder (1) is provided with a dye liquor outlet (1.1), and the dye liquor inlet (5.3) and the dye liquor outlet (1.1) are respectively communicated with a dye liquor circulating system (2) through pipelines.
7. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 6, characterized in that: dye liquor circulating system (2) include circulating pump (2.1), infusion pipeline (2.3) and backflow pipeline (2.2), the dye liquor entry pass through infusion pipeline (2.3) and circulating pump (2.1) pipeline intercommunication, dye liquor export (1.1) pass through backflow pipeline (2.2) and circulating pump (2.1) pipeline intercommunication.
8. The ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dyes of claim 1, characterized in that: the upper part of the main cylinder (1) is correspondingly fixed with a bracket (7), and the ultrasonic amplitude transformer (4) is fixed through the bracket (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022292236.0U CN213896338U (en) | 2020-10-15 | 2020-10-15 | Ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dye |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022292236.0U CN213896338U (en) | 2020-10-15 | 2020-10-15 | Ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dye |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213896338U true CN213896338U (en) | 2021-08-06 |
Family
ID=77114399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022292236.0U Expired - Fee Related CN213896338U (en) | 2020-10-15 | 2020-10-15 | Ultrasonic-assisted loose fiber dyeing machine for dyeing vegetable dye |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213896338U (en) |
-
2020
- 2020-10-15 CN CN202022292236.0U patent/CN213896338U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210806 |
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| CF01 | Termination of patent right due to non-payment of annual fee |