SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned whole or partial problem, the utility model aims to provide a distributing type kitchen garbage biochemical treatment system to make kitchen garbage can satisfy its suitable biochemical treatment's condition requirement when biochemical treatment, can also reduce system's energy consumption simultaneously effectively.
The distributed kitchen waste biochemical treatment system comprises a waste treatment system for pretreating and aerobically fermenting kitchen waste, wherein the waste treatment system comprises a waste temporary storage device, a drying and dehydrating device and a biochemical fermentation device which are sequentially connected, and the waste temporary storage device is used for temporarily storing the kitchen waste; the drying and dehydrating device can be used for drying and dehydrating the kitchen waste to a preset value; the biochemical fermentation device is used for carrying out aerobic fermentation treatment on the kitchen waste and discharging the kitchen waste to the outside.
Further, the drying and dehydrating device comprises a dryer and a first dehumidifying module, wherein the first dehumidifying module comprises a first compressor, a first condenser, a first throttle valve, a first evaporator and a first gas-liquid separator, and the first compressor, the first condenser, the first throttle valve and the first evaporator are sequentially connected through a pipeline to form a first heat pump circulating system; the gas outlet of the dryer, the evaporator heat exchange side of the first evaporator, the gas outlet of the first gas-liquid separator, the condenser heat exchange side of the first condenser and the gas inlet of the dryer are sequentially connected through pipelines to form a first gas circuit circulating system; the liquid outlet of the first gas-liquid separator is connected with a wastewater treatment system.
Further, the biochemical fermentation device comprises a fermentation bin and a second dehumidification module, the second dehumidification module comprises a second compressor, a second condenser, a second throttle valve, a second evaporator and a second gas-liquid separator, and the second compressor, the second condenser, the second throttle valve and the second evaporator are sequentially connected through a pipeline to form a second heat pump circulation system; the gas outlet of the fermentation bin, the evaporator heat exchange side of the second evaporator, the gas outlet of the second gas-liquid separator, the condenser heat exchange side of the second condenser and the gas inlet of the fermentation bin are sequentially connected through pipelines to form a second gas path circulating system; the liquid outlet of the second gas-liquid separator is connected with a wastewater treatment system.
Further, the gas outlet of the second gas-liquid separator is also arranged to be connected with a waste gas treatment system in an on-off manner.
Furthermore, the gas inlet of the condenser heat exchange side of the second condenser is also connected with an external air inlet system in a switching mode.
Further, biochemical fermentation device still includes the smart filter equipment who communicates between the gas outlet in fermentation storehouse and second dehumidification module, and smart filter equipment includes multistage filter and fan, and every grade of filter's filter fineness risees gradually, and every grade of filter is provided with the differential pressure gauge.
Further, the garbage disposal system still includes sorting device and breaker that set up before the process of rubbish temporary storage device, and distributing type kitchen garbage biochemical treatment system still includes effluent disposal system, and effluent disposal system includes oil separating groove and biological treatment groove, and wherein, the solid in the biological treatment groove can be discharged and is handled in sorting device and breaker once more.
Further, distributing type kitchen garbage biochemical treatment system still includes exhaust treatment system, and exhaust treatment system includes washing unit, photodissociation unit and active carbon adsorption unit, and biochemical fermentation device exhaust waste gas passes through washing unit, photodissociation unit and active carbon adsorption unit in proper order to satisfy the emission requirement of waste gas.
Further, each device of the garbage temporary storage device, the drying and dehydrating device, the biochemical fermentation device, the wastewater treatment system and the waste gas treatment system is constructed in a prying block mode.
The utility model discloses a distributed kitchen garbage biochemical treatment system has the following advantage in several respects:
1) the distributed kitchen waste biochemical treatment system of the utility model dries and dehydrates the kitchen waste, on one hand, the evaporated water is very clean, and the burden of wastewater treatment is greatly reduced; on the other hand, the drying and dehydration realize the control of the discharged water content of the kitchen waste, the material water entering the biochemical bin is correspondingly reduced, and the material water content is mixed with the material with high water content after biochemical degradation, so that the kitchen waste in the biochemical bin can be always maintained at the ideal water content for biochemical treatment, and the biochemical treatment of the kitchen waste is facilitated;
2) the distributed kitchen waste biochemical treatment system of the utility model can effectively ensure the treatment effect of biochemical fermentation by fermenting the kitchen waste after drying and dewatering through the biochemical fermentation device, so that the kitchen waste fermented by the biochemical fermentation device can effectively avoid generating harmful substances such as viruses, pathogenic bacteria and pathogenic microorganisms, and the like, thereby effectively meeting the emission requirement of the kitchen waste;
3) the distributed kitchen waste biochemical treatment system of the utility model is provided with the dehumidification modules on the drying dehydration device and the biochemical fermentation device respectively, so that the distributed kitchen waste biochemical treatment system adopts the dehumidification technology of the air source heat pump, the energy consumption can be greatly saved, the waste gas amount is small, and the load of waste gas treatment is reduced;
4) the distributed kitchen waste biochemical treatment system of the utility model has the advantages that each device is in a prying block form. Therefore, on one hand, the prying block form can meet various requirements of customers; on the other hand, can make the utility model discloses a distributed kitchen garbage biochemical treatment system's entire system equipment is compact, practice thrift the construction that takes up an area of, reduce the scene.
Detailed Description
For better understanding, the purpose, structure and function of the present invention are described in detail below with reference to the accompanying drawings.
Fig. 1 is a system process flow diagram of a distributed kitchen waste biochemical treatment system 100 according to an embodiment of the present invention. As shown in fig. 1, the distributed kitchen waste biochemical treatment system 100 includes a waste treatment system 10 for performing pretreatment and aerobic fermentation on kitchen waste, and the waste treatment system 10 includes a waste temporary storage device 1, a drying and dehydrating device 2, and a biochemical fermentation device 3, which are connected in sequence. Wherein, rubbish temporary storage device 1 is used for keeping in kitchen garbage, and dry dewatering device 2 can be used for carrying out dry dehydration to the default with kitchen garbage, and biochemical fermentation device 3 is used for carrying out aerobic fermentation with kitchen garbage and handles and discharge to outside.
The utility model discloses distributed kitchen garbage biochemical treatment system 100 includes garbage disposal system 10, effluent disposal system 20 and the three system of exhaust-gas treatment system 30, and garbage disposal system 10 includes two units of rubbish preliminary treatment and rubbish biochemical treatment, can carry out innoxious, minimizing and resourceful treatment with rubbish. The utility model discloses distributed kitchen garbage biochemical treatment system 100 carries out the preliminary treatment to kitchen garbage through refuse handling system 10 when using, specifically includes that the raw materials promotes weighing, letter sorting, rubbish is broken and rubbish is kept in. The kitchen waste is lifted to the sorting platform by the aid of the waste lifting machine, the weighing module is mounted on the waste lifting machine, and the kitchen waste is weighed and uploaded to the control system of the distributed kitchen waste biochemical treatment system 100 while being lifted. The letter sorting utilizes manual work or machinery at the letter sorting bench, sorts the inorganic matter kitchen garbage that can not biodegradable, and the kitchen garbage after the letter sorting gets into the rubbish breaker and carries out the breakage, and the shearing type breaker can be chooseed for use in the breakage, and broken particle diameter is less than 10mm, and broken purpose makes kitchen garbage carry out drying dehydration and biodegradable more easily. The crushed materials enter a temporary garbage storage device for storage.
The whole treatment is the treatment of the kitchen waste before drying and dehydration, and the waste can be treated to be relatively uniform slurry through the pretreatment. The kitchen waste after pretreatment is dried and dehydrated through the drying and dehydrating device 2, so that each batch of kitchen waste can be dried and dehydrated to a preset value through reasonable design and certain set operation time, the preset value is that the water content of each batch of kitchen waste is 50-60%, and the optimal water content requirement of aerobic biological treatment can be met. The kitchen waste after drying and dewatering is fermented and processed by the biochemical fermentation device 3, so that the biochemical fermentation treatment effect can be effectively guaranteed, harmful substances such as viruses, pathogenic bacteria and pathogenic microorganisms can be effectively avoided from being generated by the kitchen waste after being fermented and processed by the biochemical fermentation device, and the emission requirement of the kitchen waste can be effectively met.
Preferably, as shown in fig. 1, the drying and dehydrating device 2 may include a dryer 21 and a first dehumidifying module 22. In a preferred embodiment shown in fig. 2, the first dehumidification module 22 may include a first compressor 221, a first condenser 222, a first throttle valve 223, a first evaporator 224, and a first gas-liquid separator 225. The first compressor 221, the first condenser 222, the first throttle valve 223 and the first evaporator 224 are connected in sequence by pipes to form the first heat pump cycle 22 a. The gas outlet of the dryer 21, the evaporator heat exchange side of the first evaporator 221, the gas outlet of the first gas-liquid separator 225, the condenser heat exchange side of the first condenser 222, and the gas inlet of the dryer 21 are connected in sequence through pipes to form a first gas circuit circulation system 22 b. It should be noted that, in order to ensure the gas flowing and reaching a certain degree of cleanliness, a pressurizing device and a filtering device, which are not shown in the figure, are also required to be disposed in the first air circulation system 22 b. The liquid outlet of the first gas-liquid separator 225 is connected to the wastewater treatment system 20.
According to the utility model discloses a first dehumidification module 22 is when using, and the pipeline of first heat pump circulation system 22a and each equipment intussuseption are filled with the heat pump working medium. Firstly, kitchen waste enters the dryer 21 from a feed inlet of the dryer 21 in batches, high-temperature dry air enters the dryer 21 and contacts with the kitchen waste to heat the kitchen waste, so that water in the kitchen waste is formed into steam to be melted into high-temperature gas, the high-temperature gas with the steam reaches the heat exchange side of the evaporator of the first evaporator 224 through the first air path circulating system 22b, the high-temperature gas exchanges heat with a heat pump working medium to reduce the temperature, the steam carried by the high-temperature gas is condensed, the condensed water is discharged to the wastewater treatment system 20 through the first gas-liquid separator 225, and the air with the steam removed is changed into low-humidity cold dry air which is continuously circulated to the condenser of the first condenser 222 to change the hot side. The heat pump working medium of the first heat pump circulating system 22a absorbs heat in the first evaporator 224 and then is subjected to isobaric evaporation to become a gas state, the gas state enters the first compressor 221 to be subjected to isentropic compression to become high-temperature high-pressure superheated gas, then the heat pump working medium is subjected to isobaric condensation in the first condenser 222 to release heat to circulating cold dry air with low humidity, the cold dry air is heated by the first condenser 222 to reach a temperature higher than 60 ℃, the cold dry air enters the dryer 21 to be continuously heated, the heat pump working medium which releases heat is changed into high-pressure medium-temperature saturated liquid, then the saturated liquid is throttled by the first throttle valve 223 to become a mixture of low-temperature low-pressure saturated gas and saturated liquid, and then the mixture enters the first evaporator 224 to absorb heat and is repeatedly circulated to achieve the purpose of gas dehumidification.
Through the setting, the utility model discloses dry dewatering device 2 utilizes first heat pump circulation system 22a and first air circuit circulation system 22b of first dehumidification module 22 at whole kitchen garbage's dry dehydration in-process for the steam of dehydration can be at waste heat recovery back reuse in the desicator 21, thereby makes the utility model discloses when dry dewatering device 2 uses less more moisture of electric energy desorption, can also realize the purpose of energy saving. Preferably, the dryer 21 may be a rake dryer.
In the preferred embodiment illustrated in fig. 1, the biochemical fermentation device 3 may include a fermentation chamber 31 and a second dehumidification module 32. As shown in connection with fig. 3, the second dehumidification module 32 may include a second compressor 321, a second condenser 322, a second throttle valve 323, a second evaporator 324, and a second gas-liquid separator 325. The second compressor 321, the second condenser 322, the second throttle 323, and the second evaporator 324 are sequentially connected via pipes to form the second heat pump cycle system 32 a. The gas outlet of the fermentation bin 31, the evaporator heat exchange side of the second evaporator 324, the gas outlet of the second gas-liquid separator 325, the condenser heat exchange side of the second condenser 322 and the gas inlet of the fermentation bin 31 are connected in sequence through pipelines to form a second gas circuit circulating system 32 b. It should be noted that, in order to ensure that the gas can flow and reach a certain degree of cleanliness, a pressure boosting device and a filtering device, which are not shown in the figure, are also required to be disposed in the second gas circuit circulating system 32 b. The liquid outlet of the second gas-liquid separator 325 is connected to the wastewater treatment system 20. According to the utility model discloses a second dehumidification module 32 is when using, and the pipeline of second heat pump circulation system 32a and each equipment intussuseption are filled with the heat pump working medium, simultaneously because second dehumidification module 32 is the same with first dehumidification module 22's theory of use and effect homogeneous phase, and here is no longer repeated repeatedly to be repeated.
Preferably, as shown in fig. 3, the gas outlet of the second gas-liquid separator 325 may be further provided to be connected to the offgas processing system 30 to be openable and closable. It is also preferred that the gas inlet of the condenser heat exchange side of the second condenser 322 is also configured to be on/off connected to an external air intake system. Since the aerobic bacteria in the biochemical process of the fermentation chamber 31 consume oxygen, in this embodiment, the gas outlet of the second gas-liquid separator 325 is connected to the waste gas treatment system 30 in a switchable manner, and the gas inlet of the heat exchange side of the condenser of the second condenser 322 is connected to the external air intake system in a switchable manner, so that the air in the fermentation chamber 31 can be supplemented and discharged when needed. For example, when the oxygen content in the fermentation chamber 31 is lower than a certain value (for example, the oxygen content is lower than 15%), the aerobic environment in the fermentation chamber 31 can affect the degradation of organic matters. At this time, an air intake system connected to the air inlet of the condenser heat exchange side of the second condenser 322 may be used to automatically supplement the air. Because the air is supplemented only for maintaining the propagation of the strains, compared with the direct heating and drying, the method can save the power consumption and greatly reduce the emission of waste gas, thereby greatly reducing the treatment load of a subsequent waste gas treatment system.
In a preferred embodiment, the fermentation chamber 31 may include a chamber body, an air inlet pipe connected to the condenser heat exchange side of the second condenser 322, and an air outlet pipe connected to the evaporator heat exchange side of the second evaporator 324. The fermentation chamber 31 may further include a stirring assembly disposed in the chamber body of the fermentation chamber 31, and the stirring assembly includes a stirrer, a stirring shaft and a driving device. The stirrer comprises a stirring paddle arranged on the stirring shaft, blades are arranged at two ends of the stirring paddle, and the driving equipment is connected with the stirring shaft to drive the stirring shaft to rotate. Wherein, adjacent stirring paddles are constructed to be vertically crossed.
Preferably, the biochemical fermentation device 3 may further comprise a temperature detector and an oxygen concentration monitor arranged in the fermentation chamber 31. The temperature detector is used for monitoring the temperature in the cabin, and the oxygen concentration monitor is used for monitoring the oxygen content in the cabin. The biochemical fermentation device 3 is internally provided with an oxygen concentration detector which can adjust the air intake according to the oxygen content value corresponding to the decomposition condition of the kitchen waste.
In a preferred embodiment, the biochemical fermentation device 3 may further include a fine filtering device (not shown in the figure) connected between the gas outlet of the fermentation chamber 31 and the second dehumidification module 32, the fine filtering device may include multiple stages of filters and a fan, the filtering precision of each stage of filter is gradually increased, and each stage of filter is provided with a differential pressure gauge to prevent impurities in the gas from blocking the waste heat recovery device and simultaneously prevent the particulate matter content of the final exhaust gas from exceeding the standard. Wherein, the filter can select basket filter, has the filter screen in the filter, and the filter fineness of every grade can set up to different, and the mesh number that from the first grade to the last grade filter screen gradually increases promptly, and the precision increases thereupon gradually. In addition, a differential pressure meter with a remote transmission function is arranged in front of and behind each stage of filter, and when the differential pressure is higher than a set value, the blockage of the filter needs to be cleaned.
Returning to fig. 1, preferably, the garbage disposal system 10 may further include a sorting device 4 and a crushing device 5 disposed before the working procedure of the garbage temporary storage device 1, the distributed kitchen garbage biochemical treatment system 100 may further include a wastewater disposal system 20, and the wastewater disposal system 20 may include an oil separation tank 201 and a biological disposal tank 202. Wherein the water discharged after the treatment in the biological treatment tank 202 may be partially introduced into the sorting device 4 and the crushing device 5 to be used as washing water to save fresh water. Since the waste water is generated by evaporation, it is already very clean. Generally, the Chemical Oxygen Demand (COD) in the wastewater is below 5000mg/L, no solid particles exist, and only a trace amount of oil exists, so that the wastewater is easier to treat. The wastewater enters a biological treatment tank 202, and the COD in the wastewater is further reduced by utilizing a biological rotating disc treatment technology of high-efficiency filler and bottom aeration, so that the wastewater finally meets the aim of standard discharge.
In a preferred embodiment, the biological treatment tank 202 may comprise a biological tank, a biological rotating disk, and a rotating disk motor. The biological tank is provided with a water inlet and a water outlet. The biological rotating disk is arranged at the upper part of the biological tank and can rotate at a low speed in a reciprocating way under the driving of a rotating disk motor, the disk shaft of the biological rotating disk is higher than the water surface, about 40 percent of the disk surface of the biological rotating disk is immersed in the water and about 60 percent of the disk surface of the biological rotating disk is exposed in the air, and the rotating disk of the biological rotating disk is filled with filler. Wastewater enters through the water inlet, the disc shaft rotates under the driving of the rotary disc motor, and the disc surface of the biological rotary disc is alternately contacted with the wastewater and air. The plate surface and the filler of the biological rotating disc are covered by a film-shaped object formed by the growth of microorganisms, and the biological film is alternately and fully contacted with the wastewater and the air to continuously obtain pollutants and oxygen, thereby realizing the function of purifying the wastewater. Shear stress is generated between the film and the disk surface due to rotation, the weight is increased along with the increase of the thickness of the film, and after the weight is increased to a certain degree, the film falls off from the disk surface and is discharged into the sorting device 4 and the crushing device 5 for treatment again.
Returning to fig. 1, preferably, the distributed kitchen waste biochemical treatment system 100 may further include an exhaust gas treatment system 30, the exhaust gas treatment system 30 may include a water washing unit 301, a photolysis unit 302 and an activated carbon adsorption unit 303, and the exhaust gas discharged from the biochemical fermentation device 3 sequentially passes through the water washing unit 301, the photolysis unit 302 and the activated carbon adsorption unit 303 to meet the emission requirement of the exhaust gas. The gas treatment is to purify and deodorize the gas by utilizing the technologies of water washing, UV photolysis and active carbon adsorption, thereby achieving the purpose of standard emission.
According to the utility model discloses an exhaust-gas treatment system 30 receives waste gas uses air and vapor to be the main, contains certain foul smell component, uses the ammonia to be the main usually, secondly has trace carbon disulfide, if stirring ventilation is unsatisfactory, forms anaerobic environment and probably produces hydrogen sulfide, probably has other trace foul smell components except above-mentioned gas component. Ammonia is a gas that is very soluble in water, and hydrogen sulfide is a gas that is soluble in water. The utility model discloses exhaust treatment system adopts the mode of "washing + UV photodissociation + active carbon adsorption" to deodorize, the washing goes on in the washing tower, it can detach most ammonia and partial hydrogen sulfide, the ammonia that does not detach, hydrogen sulfide, carbon disulfide and other components get into UV photodissociation equipment, UV photodissociation equipment is equipped with the UV fluorescent tube, the UV fluorescent tube can release high energy UV ultraviolet ray beam, this beam can be with the chemical bond fracture of waste gas component on the one hand, make it form the atom or the group of free state, on the other hand can be with the oxygen schizolysis in the waste gas, then the combination produces ozone, ozone participates in the reaction, make the foul smell component finally cracked and oxidized simple stable compound. The waste gas may still contain trace amount of odor components after passing through the UV photolysis equipment, and finally the waste gas is subjected to activated carbon adsorption treatment, and activated carbon is filled in the activated carbon box, so that the residual odor components can be adsorbed by means of the strong specific surface area of the activated carbon. After the treatment, the waste gas can reach the aim of standard emission.
In a preferred embodiment, the modules of the temporary garbage storage 1, the drying and dewatering device 2, the biochemical fermentation device 3, the wastewater treatment system 20 and the waste gas treatment system 30 can be constructed in the form of a skid. It should be noted that the form of the pry block can be understood as a series of customizations from design to production installation as requested by the user. Through the arrangement, on one hand, the prying block form can meet various requirements of customers; on the other hand, can make the utility model discloses distributed kitchen garbage biochemical treatment system 100's the whole system equipment compactness, practice thrift the construction that takes up an area of, reduce the scene. For example, the temporary garbage storage device, the drying and dehydrating device and the biochemical fermentation device of the garbage disposal system can be separately assembled in a factory in a prying block mode. All facilities needed by the processes of equipment, pipelines, electricity, instruments and the like can be arranged in the prying block, the interior of the system does not need to be installed on site, and the inlet and outlet pipelines and cables are installed only after the equipment is in place.
It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. The present invention is not limited to the particular embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.