CN213795627U

CN213795627U - Processing device for polishing surface of aluminum ingot

Info

Publication number: CN213795627U
Application number: CN202022697371.3U
Authority: CN
Inventors: 张骋
Original assignee: Wuxi Shida Precision Welded Tube Manufacturing Co ltd
Current assignee: Wuxi Shida Precision Welded Tube Manufacturing Co ltd
Priority date: 2020-11-19
Filing date: 2020-11-19
Publication date: 2021-07-27
Anticipated expiration: 2030-11-19

Abstract

The utility model relates to the technical field of aluminum product processing, in particular to a processing device for polishing the surface of an aluminum ingot, which comprises a clamping mechanism, a positioning support seat, a polishing mechanism and a control mechanism; the clamping mechanism and the positioning support seat are respectively arranged on the workbench in a sliding and adjusting manner; the polishing mechanism is movably arranged on one side of the workbench; the control mechanism is electrically connected with the clamping mechanism and the polishing mechanism. The utility model firstly realizes the rapid positioning of the aluminum ingot by arranging the positioning support seat and the clamping mechanism, thereby improving the reliability of the polishing work; secondly, a plurality of polishing motors and polishing discs are arranged, so that the surfaces of the aluminum ingots are efficiently polished; thirdly, due to the arrangement of the telescopic adjusting rod, an operator can adjust the contact degree between the polishing disc and the aluminum ingot according to the size of the aluminum ingot, so that polishing operation can be better carried out; finally, the control mechanism is arranged, so that the automation degree of aluminum ingot polishing operation is improved to a greater extent, and the working strength of operators is further reduced.

Description

Processing device for polishing surface of aluminum ingot

Technical Field

The utility model relates to an aluminum product processing technology field especially relates to an aluminium ingot surface is polished and is used processingequipment.

Background

In the prior art, after the aluminum ingot is produced, machined and molded, all surfaces need to be polished to improve the smoothness of all surfaces, so that the influence of burrs and unsmooth on the overall machining quality of the product is avoided. However, the aluminum ingot polishing device in the prior art still has a defect when in use, for example, before polishing the surface of the aluminum ingot, when an operator performs adaptive adjustment on a polishing tool bit of a polishing mechanism and a butt joint surface between the aluminum ingot to be polished so as to polish better, the operator usually adopts manual tool setting adjustment, and the operator has high operation experience requirements on the operator, and wastes time and labor, and is prone to deviation, thereby causing waste of manpower and material resources.

SUMMERY OF THE UTILITY MODEL

To the technical problem, the utility model provides a pair of aluminium ingot surface is polished and is used processingequipment to solve exist among the prior art before polishing to the surface of aluminium ingot, operating personnel when carrying out the adaptability adjustment in order to polish better to the butt joint face between the aluminium ingot of polishing the tool bit of polishing mechanism and treating polishing, what adopt usually is artifical tool setting adjustment, it requires higher to operating personnel's operation experience, and waste time and energy, the deviation appears very easily, cause the problem of the waste of manpower and materials resource.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a processing device for polishing the surface of an aluminum ingot, which comprises a clamping mechanism for clamping and fixing the aluminum ingot to be polished, a plurality of positioning supporting seats, a polishing mechanism and a control mechanism; the clamping mechanism is arranged on the workbench in a sliding and adjustable manner; the positioning support seat is arranged on the workbench in a sliding and adjusting manner; the polishing mechanism is movably arranged on one side of the workbench along a linear direction; the control mechanism is electrically connected with the clamping mechanism and the polishing mechanism; the polishing mechanism comprises a plurality of polishing motors, a plurality of polishing disks and a telescopic adjusting rod; one end of the polishing motor is fixedly arranged on the mounting seat, and the other end of the polishing motor is rotatably connected with one end of the telescopic adjusting rod; the telescopic adjusting rod can reciprocate along the linear direction, and the other end of the telescopic adjusting rod is detachably fixed on the polishing disc; the polishing disc can reciprocate in the linear direction through the telescopic adjusting rod; the disc surface of the polishing disc can be in contact with the aluminum ingot surface to be polished, all the polishing discs are arranged on the same plane, and all the polishing discs are arranged in a ladder shape.

The utility model provides a processing device for polishing the surface of an aluminum ingot, further, the polishing mechanism also comprises a plurality of protective cover plates; the protective cover plate is detachably fixed on the mounting seat, the protective cover plate is arranged above the polishing disc, and a distance is reserved between the protective cover plate and the polishing disc.

The utility model provides an aluminium ingot surface is polished and is used processingequipment, furtherly, protective cover plate is major arc platelike structure.

The utility model provides an aluminium ingot surface is polished and is used processingequipment, furtherly, it is milling cutter dish to polish the dish.

The utility model provides a processing device for polishing the surface of an aluminum ingot, which further comprises a dust removal mechanism; the dust removal mechanism is detachably arranged on the workbench.

The utility model provides a processing device for polishing the surface of an aluminum ingot, further, the dust removal mechanism comprises a vacuum pump, a dust exhaust pipe and a plurality of suction nozzles; the vacuum pump is detachably arranged on one side of the workbench and is electrically connected with the control mechanism; the dust exhaust pipe is detachably connected with the vacuum pump and is communicated with the vacuum pump; all the suction nozzles are detachably and uniformly distributed on the dust exhaust pipe, and the suction nozzles are communicated with the dust exhaust pipe.

The utility model provides a processing device for polishing the surface of an aluminum ingot, and further, the dust removal mechanism also comprises a dust collection box; the dust collection box is adjustably arranged at the outlet of the dust exhaust pipe.

The utility model provides a processing device for polishing the surface of an aluminum ingot, further, the dust removal mechanism also comprises a dust cover; the dust cover is detachably arranged on the workbench; the dust cover can cover the clamping mechanism, the positioning support seat and the grinding mechanism.

The utility model provides a processing device for polishing the surface of an aluminum ingot, further, the clamping mechanism comprises a fixed clamping end and a movable clamping end; the fixed clamping end is detachably fixed at one end of the workbench table surface, and the movable clamping end is slidably arranged at the other end of the workbench table surface; a slide rail is detachably fixed on the workbench, a slide block is detachably fixed at the bottom of the movable clamping end, and the slide block is matched with the slide rail; the movable clamping end can reciprocate along the slide rail through the slide block, and two ends of the slide rail are provided with limit blocks.

The utility model provides a processing device for polishing the surface of an aluminum ingot, which further comprises a circuit protection frame; the circuit protection frame is movably and foldingly arranged on one side of the workbench.

The technical scheme has the following advantages or beneficial effects:

the utility model provides a processing device for polishing the surface of an aluminum ingot, which comprises a clamping mechanism for clamping and fixing the aluminum ingot to be polished, a plurality of positioning supporting seats, a polishing mechanism and a control mechanism; the clamping mechanism is arranged on the workbench in a sliding and adjustable manner; the positioning support seat is arranged on the workbench in a sliding and adjusting manner; the polishing mechanism is movably arranged on one side of the workbench along the linear direction; the control mechanism is electrically connected with the clamping mechanism and the polishing mechanism; the polishing mechanism comprises a plurality of polishing motors, a plurality of polishing disks and a telescopic adjusting rod; one end of the polishing motor is fixedly arranged on the mounting seat, and the other end of the polishing motor is rotatably connected with one end of the telescopic adjusting rod; the telescopic adjusting rod can reciprocate along the linear direction, and the other end of the telescopic adjusting rod is detachably fixed on the polishing disc; the polishing disc can reciprocate in the linear direction through the telescopic adjusting rod; all the polishing disks are arranged on the same plane and are arranged in a ladder shape. Wherein, the polishing disc is a milling cutter disc. The utility model realizes the preliminary positioning and further clamping and fixing of the aluminum ingot to be polished by arranging the positioning support seat and the clamping mechanism, thereby improving the reliability of the subsequent polishing work; secondly, by arranging a plurality of polishing motors and a plurality of polishing disks, wherein all the polishing disks are arranged in a step shape, and the polishing motors drive the polishing disks to rotate, so that the surfaces of the aluminum ingots are polished quickly and efficiently, and the polishing efficiency is effectively improved; thirdly, due to the arrangement of the telescopic adjusting rod, an operator can adjust the contact degree between all the polishing disks and the aluminum ingots according to the size of the aluminum ingots to be polished, so that polishing operation can be better performed, and the polishing quality of products is improved; finally, the control mechanism can improve the automation degree of aluminum ingot polishing operation to a greater extent, and the polishing quality of products is improved while the working strength of operators is reduced.

Drawings

The invention and its features, aspects and advantages will become more apparent from a reading of the following detailed description of non-limiting embodiments with reference to the attached drawings. Like reference symbols in the various drawings indicate like elements. The drawings are not intended to be drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.

Fig. 1 is a schematic sketch of a three-dimensional structure of a processing device for polishing the surface of an aluminum ingot provided in embodiment 1 of the present invention;

fig. 2 is a schematic diagram of a partial structure of a polishing mechanism in a processing device for polishing the surface of an aluminum ingot according to embodiment 1 of the present invention.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application.

It will be understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.

As the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientation or positional relationship is based on that shown in the drawings, merely for convenience in describing the invention and simplifying the description, and does not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.

The appearances of the terms first, second, and third, if any, are used for descriptive purposes only and are not intended to be limiting or imply relative importance.

Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention are described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.

Example 1:

before polishing the surface of an aluminum ingot in the prior art, when an operator performs adaptive adjustment on a butt joint surface between a polishing tool bit of a polishing mechanism and the aluminum ingot to be polished so as to polish the aluminum ingot better, the manual tool setting adjustment is generally adopted, the operation experience requirement on the operator is high, time and labor are wasted, deviation is easy to occur, and the waste of manpower and material resources is caused.

In order to solve the problems that before the surface of an aluminum ingot is polished, an operator can adjust the butt joint surface between a polishing tool bit of a polishing mechanism and the aluminum ingot to be polished to better polish the aluminum ingot, the operator usually adopts manual tool setting adjustment, the operator has high requirements on the operation experience of the operator, wastes time and labor, and is easy to deviate, so that the waste of manpower and material resources is caused, the processing device for polishing the surface of the aluminum ingot provided by the embodiment 1 of the utility model comprises a clamping mechanism 1 for clamping and fixing the aluminum ingot to be polished, a plurality of positioning supporting seats 2, a polishing mechanism 3 and a control mechanism 4, as shown in fig. 1-2; the clamping mechanism 1 is arranged on the workbench 5 in a sliding and adjusting way; the positioning support seat 2 is arranged on the workbench 5 in a sliding and adjusting way; the polishing mechanism 3 is arranged on one side of the workbench 5 in a manner of moving along a linear direction; the control mechanism 4 is electrically connected with the clamping mechanism 1 and the polishing mechanism 3; the grinding mechanism 3 comprises a plurality of grinding motors, a plurality of grinding discs 31 and a telescopic adjusting rod; one end of the polishing motor is fixedly arranged on the mounting seat 32, and the other end of the polishing motor is rotatably connected with one end of the telescopic adjusting rod; the telescopic adjusting rod can reciprocate along the linear direction, and the other end of the telescopic adjusting rod is detachably fixed on the polishing disc 31; the polishing disc 31 can reciprocate in the linear direction through a telescopic adjusting rod; the disc surface of the polishing disc can be in contact with the aluminum ingot surface to be polished, all the polishing discs 31 are arranged on the same plane, and all the polishing discs 31 are arranged in a step shape. Wherein the grinding disc 31 is a milling disc.

The utility model provides an aluminium ingot surface is polished and is used processingequipment, during the use, at first will treat the aluminium ingot of polishing and place on location supporting seat 2, then the both ends of 1 pair aluminium ingot of rethread clamping mechanism press from both sides tightly fixed, 3 works of later control mechanism 4 control grinding machanism, make it remove along workstation 5, polish the operation respectively on each surface of aluminium ingot. The utility model realizes the preliminary positioning and further clamping and fixing of the aluminum ingot to be polished by arranging the positioning support seat 2 and the clamping mechanism 1, thereby improving the reliability of the subsequent polishing work; secondly, by arranging a plurality of polishing motors and a plurality of polishing disks 31, wherein all the polishing disks 31 are arranged in a ladder shape, and the polishing disks 31 are driven to rotate by the polishing motors, so that the surfaces of the aluminum ingots are polished quickly and efficiently, and the polishing efficiency is effectively improved; thirdly, due to the arrangement of the telescopic adjusting rod, an operator can adjust the contact degree between all the polishing disks 31 and the aluminum ingots according to the size of the aluminum ingots to be polished, so that polishing operation can be better performed, and the polishing quality of products can be improved; finally, the control mechanism 4 can greatly improve the automation degree of aluminum ingot polishing operation, and the polishing quality of products is improved while the working strength of operators is reduced. It can be seen, the utility model provides an aluminium ingot surface grinding device, a structure is simple, and easy to realize, and the simple operation, solved exist among the prior art before polishing to the surface of aluminium ingot, operating personnel when polishing in order better to polish in the butt joint face between the aluminium ingot of polishing tool bit and treating polishing of polishing mechanism, what adopt usually is artifical tool setting adjustment, it is higher to operating personnel's operation experience requirement, and waste time and energy, the deviation appears very easily, cause the problem of the waste of manpower and materials resource.

In order to further ensure the working safety of the polishing device, in the processing device for polishing the surface of the aluminum ingot provided by the embodiment, further, the polishing mechanism 3 further includes a plurality of protective cover plates 33; the protective cover plate 33 is detachably fixed on the mounting seat 32, the protective cover plate 33 is arranged above the polishing disc 31, and a distance is reserved between the protective cover plate 33 and the polishing disc 31. Wherein, the protective cover plate 33 is a major arc plate structure. By arranging the protective cover plate 33, on one hand, the working safety of the polishing device can be improved, and the dangerous accidents caused by that an operator accidentally contacts the rotating polishing disc 31 or other unknown objects fall into the polishing disc 31 when the polishing disc 31 works are avoided, so that the working safety of the polishing disc 31 is improved; on the other hand, the protective cover plate 33 with the major arc structure can also play a role in guiding flying chips generated in the grinding process, so that the flying chips are prevented from splashing irregularly, and the working strength of operators is increased.

In order to further ensure the safety of the polishing operation environment, the processing device for polishing the surface of the aluminum ingot provided by the embodiment further comprises a dust removal mechanism 6; the dust removing mechanism 6 is detachably provided on the table 5. Further, the dust removing mechanism 6 includes a vacuum pump, a dust exhaust pipe 61, and a plurality of suction nozzles 62; the vacuum pump is detachably arranged on one side of the workbench 5 and is electrically connected with the control mechanism 4; the dust exhaust pipe 61 is detachably connected with the vacuum pump, and the dust exhaust pipe 61 is communicated with the vacuum pump; all the suction nozzles 62 are detachably and uniformly distributed on the dust exhaust pipe 61, and the suction nozzles 62 are communicated with the dust exhaust pipe 61. Through setting up dust removal mechanism 6, the vacuum pump promptly, dust exhaust pipe 61 and a plurality of suction nozzle 62, when the processingequipment during operation of polishing, the sweeps that fly to spill and the sweeps that falls to 5 mesas of workstation on can be under the vacuum effect of vacuum pump, inhale to dust exhaust pipe 61 through a plurality of suction nozzles 62, thereby avoided the sweeps to splash all around and influence the operational environment of polishing, increase operating personnel's the clearance degree of difficulty, and the sweeps flies to spill the emergence that the people's eye caused the condition such as industrial injury, the security of the operational environment of polishing has further been ensured.

In order to further ensure the safety of the polishing operation environment, in the processing device for polishing the surface of the aluminum ingot provided by the embodiment, the dust removing mechanism 6 further comprises a dust collecting box; the dust box is adjustably provided at the outlet of the dust exhaust duct 61. Further, the dust removing mechanism 6 also comprises a dust cover; the dust cover is detachably arranged on the workbench 5; the dust cover can cover clamping mechanism 1, location supporting seat 2, grinding machanism 3 and dust removal mechanism 6. Through the arrangement of the dust collection box and the dust cover, on one hand, the scraps sucked by the dust exhaust pipe 61 can be timely collected to the dust collection box, so that the later treatment of the scraps by an operator is facilitated, and the cleaning working strength of the operator is reduced; on the other hand, the arrangement of the dust cover enables the scraps splashed in the grinding process of the aluminum ingot to be splashed only in the range covered by the dust cover, so that the splashing range of the scraps is limited, and the safety of the grinding operation environment is further guaranteed.

In order to further improve the practicability of the clamping mechanism 11, in the processing device for polishing the surface of the aluminum ingot provided by the embodiment, further, the clamping mechanism 1 comprises a fixed clamping end 11 and a movable clamping end 12; the fixed clamping end 11 is detachably fixed at one end of the table top of the workbench 5, and the movable clamping end 12 is slidably arranged at the other end of the table top of the workbench 5; a slide rail 51 is detachably fixed on the workbench 5, a slide block 121 is detachably fixed at the bottom of the movable clamping end 12, and the slide block 121 is matched with the slide rail 51; the movable clamping end 12 can reciprocate along the slide rail 51 through the slide block 121, and both ends of the slide rail 51 are provided with limit blocks. Through setting up fixed clamping end 11 and removal clamping end 12, operating personnel will treat the aluminium ingot of polishing and realize tentatively fixing a position through fixed clamping end 11 and location supporting seat 2, fix a position the one end of aluminium ingot promptly, then the rethread moves clamping end 12 and can realize the whole location and the clamp tightly to the aluminium ingot of adjusting, thereby operating personnel can fix a position and press from both sides tightly the aluminium ingot of polishing respectively to the aluminium ingot of treating of unidimensional not on slide rail 51 through adjusting the relative position of removal clamping end 12, thereby realized the operation of polishing to the aluminium ingot of unidimensional not, further improved clamping mechanism 1's practicality.

In order to further ensure the working safety of the polishing device, the processing device for polishing the surface of the aluminum ingot provided by the embodiment further comprises a circuit protection frame 7; the line protection frame 7 is movably and foldingly arranged on one side of the workbench 5. Through setting up circuit fender bracket 7, at the in-process that clamping mechanism 1 removed, circuit fender bracket 7 can be along with clamping mechanism 1's removal and folding to avoid the line to interfere mutually and influence grinding device's normal work, further guaranteed grinding device's operational safety nature.

To sum up, the processing device for polishing the surface of the aluminum ingot provided by the utility model realizes the preliminary positioning and further clamping and fixing of the aluminum ingot to be polished by arranging the positioning support seat and the clamping mechanism, thereby improving the reliability of the subsequent polishing work; secondly, by arranging a plurality of polishing motors and a plurality of polishing disks, wherein all the polishing disks are arranged in a step shape, and the polishing motors drive the polishing disks to rotate, so that the surfaces of the aluminum ingots are polished quickly and efficiently, and the polishing efficiency is effectively improved; thirdly, due to the arrangement of the telescopic adjusting rod, an operator can adjust the contact degree between all the polishing disks and the aluminum ingots according to the size of the aluminum ingots to be polished, so that polishing operation can be better performed, and the polishing quality of products is improved; finally, the control mechanism can improve the automation degree of aluminum ingot polishing operation to a greater extent, and the polishing quality of products is improved while the working strength of operators is reduced.

The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structural changes made by the contents of the specification and the drawings, or the direct or indirect application in other related technical fields, are included in the same way in the protection scope of the present invention.

Claims

1. A processing device for polishing the surface of an aluminum ingot is characterized by comprising a clamping mechanism for clamping and fixing the aluminum ingot to be polished, a plurality of positioning supporting seats, a polishing mechanism and a control mechanism;

the clamping mechanism is arranged on the workbench in a sliding and adjustable manner; the positioning support seat is arranged on the workbench in a sliding and adjusting manner; the polishing mechanism is movably arranged on one side of the workbench along a linear direction; the control mechanism is electrically connected with the clamping mechanism and the polishing mechanism;

the polishing mechanism comprises a plurality of polishing motors, a plurality of polishing disks and a telescopic adjusting rod; one end of the polishing motor is fixedly arranged on the mounting seat, and the other end of the polishing motor is rotatably connected with one end of the telescopic adjusting rod; the telescopic adjusting rod can reciprocate along the linear direction, and the other end of the telescopic adjusting rod is detachably fixed on the polishing disc; the polishing disc can reciprocate in the linear direction through the telescopic adjusting rod; the disc surface of the polishing disc can be in contact with the aluminum ingot surface to be polished, all the polishing discs are arranged on the same plane, and all the polishing discs are arranged in a ladder shape.

2. The processing device for polishing the surface of an aluminum ingot according to claim 1, wherein the polishing mechanism further comprises a plurality of protective cover plates; the protective cover plate is detachably fixed on the mounting seat, the protective cover plate is arranged above the polishing disc, and a distance is reserved between the protective cover plate and the polishing disc.

3. The processing device for polishing the surface of an aluminum ingot according to claim 2, wherein the protective cover plate has a major arc plate-shaped structure.

4. The processing device for polishing the surface of an aluminum ingot according to claim 1, wherein the polishing disk is a milling cutter disk.

5. The processing device for grinding the surface of the aluminum ingot according to any one of claims 1 to 4, further comprising a dust removal mechanism; the dust removal mechanism is detachably arranged on the workbench.

6. The processing device for polishing the surface of an aluminum ingot according to claim 5, wherein the dust removal mechanism comprises a vacuum pump, a dust exhaust pipe and a plurality of suction nozzles; the vacuum pump is detachably arranged on one side of the workbench and is electrically connected with the control mechanism; the dust exhaust pipe is detachably connected with the vacuum pump and is communicated with the vacuum pump; all the suction nozzles are detachably and uniformly distributed on the dust exhaust pipe, and the suction nozzles are communicated with the dust exhaust pipe.

7. The processing device for polishing the surface of an aluminum ingot according to claim 6, wherein the dust removing mechanism further comprises a dust collecting box; the dust collection box is adjustably arranged at the outlet of the dust exhaust pipe.

8. The processing device for grinding the surface of the aluminum ingot according to claim 6, wherein the dust removal mechanism further comprises a dust cover; the dust cover is detachably arranged on the workbench; the dust cover can cover the clamping mechanism, the positioning support seat and the grinding mechanism.

9. The processing apparatus for grinding the surface of an aluminum ingot according to any one of claims 1 to 4, wherein the clamping mechanism comprises a fixed clamping end and a movable clamping end; the fixed clamping end is detachably fixed at one end of the workbench table surface, and the movable clamping end is slidably arranged at the other end of the workbench table surface; a slide rail is detachably fixed on the workbench, a slide block is detachably fixed at the bottom of the movable clamping end, and the slide block is matched with the slide rail; the movable clamping end can reciprocate along the slide rail through the slide block, and two ends of the slide rail are provided with limit blocks.

10. The processing apparatus for polishing the surface of an aluminum ingot according to any one of claims 1 to 4, further comprising a circuit protection frame; the circuit protection frame is movably and foldingly arranged on one side of the workbench.