CN213746781U - Three-chamber RTO exchange heat accumulation type waste gas incineration device - Google Patents

Three-chamber RTO exchange heat accumulation type waste gas incineration device Download PDF

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CN213746781U
CN213746781U CN202022169529.XU CN202022169529U CN213746781U CN 213746781 U CN213746781 U CN 213746781U CN 202022169529 U CN202022169529 U CN 202022169529U CN 213746781 U CN213746781 U CN 213746781U
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rto
butterfly valve
pneumatic switching
chamber
switching butterfly
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陈孝义
刘骁
周寿春
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Zhengyi Environmental Protection Technology Shanghai Co ltd
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Zhengyi Environmental Protection Technology Shanghai Co ltd
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Abstract

The utility model relates to a device is burned to three room RTO exchange heat accumulation formula waste gas, including three room RTO, pneumatic switching butterfly valve and waste heat recovery device, the top of three room RTO is installed respectively and is connected to let out and explode valve an and let out and explode valve b, and the internally mounted of three room RTO has the combustor, and the bottom of three room RTO includes 1 room RTO, 2 rooms RTO and 3 rooms RTO, and the 1 room RTO of three room RTO, 2 rooms RTO and 3 rooms RTO export tip are connected pneumatic switching butterfly valve d respectively, pneumatic switching butterfly valve e and pneumatic switching butterfly valve f. The utility model ensures that no bias flow and dead angle can be generated when the waste gas is burnt, and the destruction removal rate of organic matters reaches more than 99.99 percent; the heat storage efficiency of the furnace body is greatly improved; the exhaust gas can be led in a plug flow mode, and the problem of low temperature area formed by overlarge local power when the exhaust gas is led in is avoided; according to the temperature state of the waste gas source in the combustion chamber, whether the combustion chamber is in a safe combustion state or not is judged through thermocouple real-time feedback.

Description

Three-chamber RTO exchange heat accumulation type waste gas incineration device
Technical Field
The utility model relates to a waste gas burns device, in particular to three room RTO exchange heat accumulation formula waste gas burns device.
Background
General heat accumulation incinerator can appear bias flow, dead angle problem when waste gas burns, and the organic matter destroys the efficiency of getting rid of not high, and the heat accumulation effect in the furnace body is general simultaneously, and waste gas burns easily incompletely just gets into heat recovery equipment, does not have corresponding thermocouple automatic monitoring temperature effect, can not ensure that waste gas burns thoroughly, and the safety protection effect is not good enough.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects of the prior art and provides a three-chamber RTO exchange heat accumulation type waste gas incineration device, which ensures that no bias flow and dead angle are generated during waste gas incineration, and ensures that the organic matter destruction removal rate reaches more than 99.99 percent; the heat storage efficiency of the furnace body is greatly improved, and the energy-saving effect of the equipment is obviously improved; the exhaust gas can be led in a plug flow mode, and can slowly and uniformly pass through the vertical high-temperature flame layer, so that the problem of low-temperature area formation caused by overlarge local power when the exhaust gas is led in is avoided; according to the temperature state of the waste gas source in the combustion chamber, whether the combustion chamber is in a safe combustion state or not is judged through thermocouple real-time feedback.
In order to solve the technical problem, the utility model provides a following technical scheme:
the utility model relates to a three room RTO exchange heat accumulation formula waste gas incineration device, including three room RTO, pneumatic switching butterfly valve and waste heat recovery device, a serial communication port, the top of three room RTO is installed respectively and is connected to let out and explode valve an and let out and explode valve b, the internally mounted of three room RTO has the combustor, the bottom of three room RTO includes 1 room RTO, 2 rooms RTO and 3 rooms RTO, install thermocouple c on the top house steward way that 1 room RTO, 2 rooms RTO and 3 rooms RTO are connected, pneumatic switching butterfly valve includes pneumatic switching butterfly valve a, pneumatic switching butterfly valve b, pneumatic switching butterfly valve c, pneumatic switching butterfly valve d, pneumatic switching butterfly valve e and pneumatic switching butterfly valve f, wherein pneumatic switching butterfly valve a, pneumatic switching butterfly valve b, pneumatic switching butterfly valve c connect gradually respectively on one of them waste gas source intake pipe way of 1 room RTO, 2 rooms RTO and 3 rooms RTO, pneumatic switching butterfly valve a, pneumatic switching butterfly valve b, pneumatic switching valve c, The waste gas source air inlet end of the pneumatic switching butterfly valve b and the pneumatic switching butterfly valve c which are connected in series is provided with a filter a, the top end of the filter a is connected with a pressure controller a, the outlet end of the filter a is connected with a draught fan, an air volume controller a is connected on the draught fan in parallel, a thermocouple a is connected on a connecting pipeline between the outlet end of the draught fan and the pneumatic switching butterfly valve a, another waste gas source air inlet pipeline of a 1-room RTO, a 2-room RTO and a 3-room RTO of the three-room RTO is respectively and sequentially connected with a blowing valve a, a blowing valve b and a blowing valve c, the fresh air source air inlet end of the blowing valve a, the blowing valve b and the blowing valve c which are connected in series is provided with a filter b, the top end of the filter b is connected with the pressure controller b, the outlet end of the filter b is connected with a cleaning fan, the air volume controller b is connected on the cleaning fan in parallel, and the connecting pipeline between the outlet end of the cleaning fan and the blowing valve a is connected with the thermocouple b, the end parts of outlets of a chamber 1 RTO, a chamber 2 RTO and a chamber 3 RTO of the three-chamber RTO are respectively connected with a pneumatic switching butterfly valve d, a pneumatic switching butterfly valve e and a pneumatic switching butterfly valve f, a thermocouple d is connected on a pipeline in series connection with the pneumatic switching butterfly valve d, the pneumatic switching butterfly valve e and the pneumatic switching butterfly valve f, the end part of the thermocouple d is connected with a waste heat recovery device, the end part of the waste heat recovery device is connected with a chimney, and the outer side of the chimney is connected with the thermocouple e.
As the utility model discloses a preferred technical scheme of three room RTO exchange heat accumulation formula waste gas incineration device, three room RTO is the venturi type furnace structure.
As the utility model discloses a preferred technical scheme of three room RTO exchange heat accumulation formula waste gas incineration device, all be provided with the heat accumulation bed in 1 room RTO, 2 rooms RTO and the 3 room RTO of three room RTO, the heat accumulation bed is made by pottery.
As the utility model discloses a preferred technical scheme of three room RTO exchange heat accumulation formula waste gas incineration device, 1 room RTO, 2 rooms RTO and 3 rooms RTO furnace exit of three room RTO all are provided with honeycomb heat accumulation wall.
As the utility model discloses a preferred technical scheme of three room RTO exchange heat accumulation formula waste gas incineration device, the air inlet tip that waste gas source is connected to filter an adopts stainless steel spiral waste gas nozzle.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the utility model ensures that no bias flow and dead angle can be generated when the waste gas is burnt, and the destruction removal rate of organic matters reaches more than 99.99 percent; the heat storage efficiency of the furnace body is greatly improved, and the energy-saving effect of the equipment is obviously improved; the exhaust gas can be led in a plug flow mode, and can slowly and uniformly pass through the vertical high-temperature flame layer, so that the problem of low-temperature area formation caused by overlarge local power when the exhaust gas is led in is avoided; according to the temperature state of the waste gas source in the combustion chamber, whether the combustion chamber is in a safe combustion state or not is judged through thermocouple real-time feedback.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is an overall structure of the present invention;
in the figure: 1. pneumatically switching a butterfly valve a; 2. a butterfly valve b is switched pneumatically; 3. a butterfly valve c is switched pneumatically; 4. a butterfly valve d is switched pneumatically; 5. a butterfly valve e is switched pneumatically; 6. pneumatically switching a butterfly valve f; 7. a purge valve a; 8. a purge valve b; 9. a purge valve c; 10. three-chamber RTO; 11. a burner; 12. a explosion relief valve a; 13. a explosion venting valve b; 14. a heat storage bed; 15. a chimney; 16. a filter a; 17. a filter b; 18. an induced draft fan; 19. cleaning a fan; 20. a pressure controller a; 21. a pressure controller b; 22. an air volume controller a; 23. an air volume controller b; 24. a thermocouple a; 25. a thermocouple b; 26. a thermocouple c; 27. a thermocouple d; 28. a thermocouple e; 29. a waste heat recovery device.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention. Wherein like reference numerals refer to like parts throughout.
In addition, if a detailed description of the known art is not necessary to show the features of the present invention, it is omitted. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Example 1
As shown in fig. 1, the utility model provides a three room RTO exchange heat accumulation formula waste gas incineration device, including three room RTO10, pneumatic switching butterfly valve and waste heat recovery device 29, a serial communication port, the top of three room RTO10 is installed respectively and is connected to let out and explode valve a12 and let out and explode valve b13, the internally mounted of three room RTO10 has combustor 11, the bottom of three room RTO10 contains 1 room RTO, 2 room RTO and 3 room RTO, 1 room RTO, install thermocouple c26 on the top manifold way that 2 room RTO and 3 room RTO are connected, pneumatic switching butterfly valve contains pneumatic switching butterfly valve a1, pneumatic switching butterfly valve b2, pneumatic switching butterfly valve c3, pneumatic switching butterfly valve d4, pneumatic switching butterfly valve e5 and pneumatic switching f6, wherein pneumatic switching butterfly valve a1, pneumatic switching butterfly valve b2, pneumatic switching butterfly valve c3 is connected in proper order respectively at 1 room RTO, one of them waste gas source intake pipe of 2 room RTO and 3 room RTO, pneumatic switching butterfly valve b1 a1 on the way, pneumatic switching butterfly valve, A filter a16 is arranged at the inlet end of the waste gas source, the top end of the filter a16 is connected with a pressure controller a20, the outlet end of the filter a16 is connected with an induced draft fan 18, an air volume controller a22 is connected in parallel on the induced draft fan 18, a thermocouple a24 is connected on a connecting pipeline between the outlet end of the induced draft fan 18 and the pneumatic switching butterfly valve a1, another waste gas source inlet pipeline of the three-chamber RTO10, the 1-chamber RTO, the 2-chamber RTO and the 3-chamber RTO is respectively connected with a purge valve a7, a purge valve b8 and a purge valve c9 in sequence, a filter b17 is arranged at the inlet end of the waste gas source, the fresh air valve b8 and the purge valve c9 are connected in series, the top end of the filter b17 is connected with a pressure controller b21, the outlet end of the filter b17 is connected with a purge fan 19, an air volume controller b23 is connected in parallel on the fan 19, and a connecting pipeline 25 is connected with a connecting pipeline, the end parts of outlets of a 1-chamber RTO, a 2-chamber RTO and a 3-chamber RTO of the three-chamber RTO10 are respectively connected with a pneumatic switching butterfly valve d4, a pneumatic switching butterfly valve e5 and a pneumatic switching butterfly valve f6, a thermocouple d27 is connected to a pipeline in which the pneumatic switching butterfly valve d4, the pneumatic switching butterfly valve e5 and the pneumatic switching butterfly valve f6 are connected in series, the end part of the thermocouple d27 is connected with a waste heat recovery device 29, the end part of the waste heat recovery device 29 is connected with a chimney 15, and the outer side of the chimney 15 is connected with a thermocouple e 28.
Furthermore, the three-chamber RTO10 is of a Venturi furnace structure, so that bias flow and dead angles can not occur during waste gas incineration, and the organic matter destruction removal rate can reach more than 99.99%.
The 1-chamber RTO, the 2-chamber RTO and the 3-chamber RTO of the three-chamber RTO10 are all provided with heat storage beds 14, the heat storage beds 14 are made of ceramics, high-temperature gas generated by oxidation flows through a specially-made ceramic heat storage body, so that the temperature of the ceramic body is raised to realize heat storage, and the heat storage is used for preheating subsequent entering organic waste gas.
The honeycomb structure heat storage walls are arranged at the outlets of the 1-chamber RTO, the 2-chamber RTO and the 3-chamber RTO of the three-chamber RTO10, so that the heat storage efficiency of the furnace body is greatly improved, the energy-saving effect of the device is obviously improved, and meanwhile, the waste gas is prevented from entering the heat recovery device to burn due to incomplete combustion in the furnace cavity.
The end part of the filter a16, which is connected with the gas inlet of the waste gas source, adopts a stainless steel spiral waste gas nozzle, so that the waste gas can be fed in a plug flow mode, the waste gas can slowly and uniformly pass through a vertical high-temperature flame layer, and the problem of low-temperature area caused by overlarge local power when the waste gas is fed is avoided.
Specifically, the pressure controller a20, the pressure controller b21, the air volume controller a22, the air volume controller b23 and the five thermocouple parts 24, 25, 26, 27 and 28 are all externally connected with a computer controller, wherein the explosion venting valve a21, the explosion venting valve b22 and the thermocouple a24 are electrically connected, and whether the combustion chamber is in a safe incineration state or not can be judged through real-time feedback of the thermocouple 24 according to the temperature state of an exhaust gas source during incineration in the combustion chamber.
The device flows high-temperature gas generated by oxidation through a specially-made ceramic heat accumulator 14, so that the ceramic body is heated to store heat, and the heat is used for preheating subsequently-entering organic waste gas. Thereby saving fuel consumption for exhaust gas temperature rise. The ceramic heat storage bed is divided into three beds, each heat storage chamber is sequentially subjected to a heat storage circulation program to perform heat release circulation program work, the heat storage working procedure and the heat release working procedure are controlled by a pneumatic switching butterfly valve a1, a pneumatic switching butterfly valve b2, a pneumatic switching butterfly valve c3, a pneumatic switching butterfly valve d4, a pneumatic switching butterfly valve e5 and a pneumatic switching butterfly valve f6, and the cleaning working procedure is controlled by a cleaning valve a7, a cleaning valve b8 and a cleaning valve c9 to perform repeated and continuous work. After the heat storage chamber is heated, a proper amount of clean fresh air is introduced immediately to clean the heat storage chamber by utilizing the action of the cleaning fan 19 (so as to ensure that the VOC removal rate is more than 98%), and the heat storage process can be started only after the heat storage chamber is cleaned. The clean gas after the continuous cycle working treatment is discharged from the chimney 15 at high altitude.
The technology utilizes the action of a draught fan 18 to preheat organic waste gas through a heat storage bed 14, then the organic waste gas is sent into a combustion chamber to be heated by a combustor 11, the organic waste gas is directly oxidized and decomposed into CO2 and H2O after reaching a high temperature condition, thereby treating waste gas pollutants, and the heat generated during decomposition is recovered by a waste heat recovery device 29, so that the energy-saving environment-friendly device for treating the organic waste gas with medium and high concentration is provided. The device has adopted advanced heat exchange technology and novel honeycomb ceramic heat accumulation material, and high-efficient advanced heat transfer system has guaranteed the effective recovery of oxidative decomposition heat, and the rate of heat recovery is more than 95%, and VOC purification rate is more than 99%, has very big technical advantage in organic waste gas purification field, and the wide application is in trades such as oil, chemical industry, rubber, paint, application, furniture, printing iron ladle, printing.
In the device, a pressure controller a20, a pressure controller b21, an air volume controller a22, an air volume controller b23 and five thermocouples ( parts 24, 25, 26, 27 and 28) are externally connected with a computer controller, wherein an explosion venting valve a21, an explosion venting valve b22 and a thermocouple a24 are electrically connected, and whether the combustion chamber is in a safe incineration state or not is judged through real-time feedback of the thermocouple 24 according to the temperature state of an exhaust gas source during incineration in the combustion chamber, so that the safety performance of the whole device is improved. The apparatus cycle sequence of repeated operation is as follows:
(for convenience in reference to the drawings, the switching valves are identified by reference numerals for the various elements below)
Sequence 1: the pneumatic switching butterfly valves 1 and 6 are opened, the blowing and cleaning valve 8 is opened, and the other pneumatic switching butterfly valves 2, 3, 4 and 5 and the blowing and cleaning valves 7 and 9 are closed;
sequence 2: the pneumatic switching butterfly valves 2 and 4 are opened, the blowing and cleaning valve 9 is opened, and the other pneumatic switching butterfly valves 1, 3, 5 and 6 and the blowing and cleaning valves 7 and 8 are closed;
sequence 3: the pneumatic switching butterfly valves 3 and 5 are opened, the purge valve 7 is opened, and the other pneumatic switching butterfly valves 1, 2, 4 and 6 and the purge valves 8 and 9 are closed.
The utility model ensures that no bias flow and dead angle can be generated when the waste gas is burnt, and the destruction removal rate of organic matters reaches more than 99.99 percent; the heat storage efficiency of the furnace body is greatly improved, and the energy-saving effect of the equipment is obviously improved; the exhaust gas can be led in a plug flow mode, and can slowly and uniformly pass through the vertical high-temperature flame layer, so that the problem of low-temperature area formation caused by overlarge local power when the exhaust gas is led in is avoided; according to the temperature state of the waste gas source in the combustion chamber, whether the combustion chamber is in a safe combustion state or not is judged through the real-time feedback of the thermocouple 24.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a three room RTO exchange heat accumulation formula waste gas incineration device, includes three room RTO (10), pneumatic switching butterfly valve and waste heat recovery device (29), its characterized in that, the top of three room RTO (10) is installed respectively and is connected and is let out and explode valve a (12) and let out and explode valve b (13), the internally mounted of three room RTO (10) has combustor (11), the bottom of three room RTO (10) includes 1 room RTO, 2 room RTO and 3 room RTO, install thermocouple c (26) on the top main pipeline that 1 room RTO, 2 room RTO and 3 room RTO are connected, pneumatic switching butterfly valve contains pneumatic switching butterfly valve a (1), pneumatic switching butterfly valve b (2), pneumatic switching butterfly valve c (3), pneumatic switching butterfly valve d (4), pneumatic switching butterfly valve e (5) and pneumatic switching butterfly valve f (6), wherein pneumatic switching butterfly valve a (1), pneumatic switching butterfly valve b (2), The pneumatic switching butterfly valve c (3) is respectively connected to one of the waste gas source air inlet pipelines of the 1-chamber RTO, the 2-chamber RTO and the 3-chamber RTO in sequence, a filter a (16) is arranged at the waste gas source air inlet end of the pneumatic switching butterfly valve a (1), the pneumatic switching butterfly valve b (2) and the pneumatic switching butterfly valve c (3) which are connected in series, the top end of the filter a (16) is connected with a pressure controller a (20), the outlet end of the filter a (16) is connected with a draught fan (18), the draught fan (18) is connected with an air volume controller a (22) in parallel, a thermocouple a (24) is connected on a connecting pipeline between the outlet end of the draught fan (18) and the pneumatic switching butterfly valve a (1), another waste gas source air inlet pipeline of the 1-chamber RTO, the 2-chamber RTO and the 3-chamber RTO of the three-chamber RTO (10) is respectively connected with a purge valve a (7), a purge valve b (8) and a purge valve c (9) in sequence, a filter b (17) is arranged at the air inlet end of a fresh air source with the blowing valve a (7), the blowing valve b (8) and the blowing valve c (9) connected in series, the top end of the filter b (17) is connected with a pressure controller b (21), the outlet end of the filter b (17) is connected with a cleaning fan (19), an air volume controller b (23) is connected on the cleaning fan (19) in parallel, a thermocouple b (25) is connected on a connecting pipeline between the outlet end of the cleaning fan (19) and the blowing valve a (7), the outlet ends of a 1-chamber RTO, a 2-chamber RTO and a 3-chamber RTO of the three-chamber RTO (10) are respectively connected with a pneumatic switching butterfly valve d (4), a pneumatic switching butterfly valve e (5) and a pneumatic switching butterfly valve f (6), and a thermocouple d (27) is connected on a pipeline with the pneumatic switching butterfly valve d (4), the pneumatic switching butterfly valve e (5) and the pneumatic switching butterfly valve f (6) connected in series, the end part of the thermocouple d (27) is connected with a waste heat recovery device (29), the end part of the waste heat recovery device (29) is connected with a chimney (15), and the outer side of the chimney (15) is connected with a thermocouple e (28).
2. A three-chamber RTO exchange regenerative exhaust gas incineration device according to claim 1, characterised in that the three-chamber RTO (10) is of a venturi furnace construction.
3. A three-chamber RTO exchange regenerative exhaust gas incineration device according to claim 1, characterised in that a heat storage bed (14) is provided in each of the 1-chamber RTO, the 2-chamber RTO and the 3-chamber RTO of the three-chamber RTO (10), and the heat storage bed (14) is made of ceramics.
4. A three-chamber RTO exchange regenerative waste gas incinerator according to claim 3, wherein the 1-chamber RTO, 2-chamber RTO and 3-chamber RTO furnace outlets of said three-chamber RTO (10) are all provided with honeycomb structure regenerative walls.
5. A three-chamber RTO exchange regenerative exhaust gas incineration device according to claim 1, characterised in that the filter a (16) is connected to the inlet end of the exhaust gas source by a stainless steel spiral exhaust gas nozzle.
CN202022169529.XU 2020-09-28 2020-09-28 Three-chamber RTO exchange heat accumulation type waste gas incineration device Active CN213746781U (en)

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CN202022169529.XU CN213746781U (en) 2020-09-28 2020-09-28 Three-chamber RTO exchange heat accumulation type waste gas incineration device

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Application Number Priority Date Filing Date Title
CN202022169529.XU CN213746781U (en) 2020-09-28 2020-09-28 Three-chamber RTO exchange heat accumulation type waste gas incineration device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114427687A (en) * 2022-03-02 2022-05-03 山西亚乐士环保技术股份有限公司 High-temperature low-oxygen heat accumulating type dispersion thermal oxidation treatment device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114427687A (en) * 2022-03-02 2022-05-03 山西亚乐士环保技术股份有限公司 High-temperature low-oxygen heat accumulating type dispersion thermal oxidation treatment device
CN114427687B (en) * 2022-03-02 2024-04-26 山西亚乐士环保技术股份有限公司 High-temperature low-oxygen heat accumulating type heat dissipation oxidation treatment device

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