CN213727433U - Battery terminal oiling station that application scope is wide - Google Patents
Battery terminal oiling station that application scope is wide Download PDFInfo
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- CN213727433U CN213727433U CN202022740107.3U CN202022740107U CN213727433U CN 213727433 U CN213727433 U CN 213727433U CN 202022740107 U CN202022740107 U CN 202022740107U CN 213727433 U CN213727433 U CN 213727433U
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- oiling
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- oil pipe
- battery terminal
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- 230000006698 induction Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000006641 stabilisation Effects 0.000 abstract description 2
- 238000011105 stabilization Methods 0.000 abstract description 2
- 230000033228 biological regulation Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 65
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a battery terminal oiling device with wide application range, which comprises an oiling base, wherein the oiling base is provided with a placing base and a mounting plate, and the mounting plate is provided with a lifting cylinder; the lifting cylinder is provided with a moving piece, and the moving piece is provided with a rotating motor; the rotating motor is provided with a moving plate, and the bottom surface of the moving plate is provided with two moving devices; each moving device is provided with a moving seat, and the bottom surface of each moving seat is provided with an oiling sponge; each oiling sponge is connected with a telescopic oil pipe, and one side of each oiling sponge is provided with a laser distance sensor; one side of mounting panel is provided with the oil tank, and every flexible oil pipe all is connected with the oil tank. The utility model discloses not only can improve the fat liquoring effect, still have application scope wide, work efficiency is high, the regulation precision is high, job stabilization nature is high, long service life, low in production cost and convenient to use's advantage.
Description
Technical Field
The utility model relates to a battery production is with terminal oiling station, especially wide battery terminal oiling station of application scope.
Background
In the production process of the lead-acid battery, acid is required to be added into the battery after the assembled sealing cover is solidified, and in order to prevent the terminal from being corroded due to the fact that acid liquor drips out to be in contact with the terminal of the battery in the acid adding process, the terminal is generally oiled during the acid adding process, so that the purpose of protecting the terminal is achieved; the conventional terminal oiling work is generally that a brush is manually dipped with oil for smearing, but because manual operation is carried out and the oil dipping amount of bristles on the brush cannot be accurately controlled, the phenomenon that more oil is smeared, less oil is smeared or protective oil is not smeared on some places often occurs, and the integral oiling effect is poor; and because the terminal of the battery is changed according to the size of the battery, the size of the common brush is fixed, so that when the terminal of the battery is larger or smaller, the common brush is difficult to perform the all-round proper oiling work, and the application range is smaller. Therefore, in the existing manual oiling process of the battery terminal by using the brush, the problems of poor oiling effect and small application range exist.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a wide battery terminal oiling station of application scope. The utility model discloses not only can improve the fat liquoring effect, still have application scope wide advantage.
The technical scheme of the utility model: the battery terminal oiling device with wide application range comprises an oiling base, wherein a placing base is arranged on the top surface of the oiling base; a mounting plate is arranged on one side of the placing base, and a lifting cylinder is arranged at the top end part of the side surface of the mounting plate, which is close to the placing base; the lifting cylinder is provided with a moving piece, and the bottom surface of the moving piece is provided with a rotating motor; the rotating motor is provided with a moving plate, and the bottom surface of the moving plate is provided with two symmetrically arranged moving devices; each moving device is provided with a moving seat, and the bottom surface of each moving seat is provided with an oiling sponge; each oiling sponge is connected with a telescopic oil pipe, and one side of each oiling sponge is provided with a laser distance sensor; each laser distance sensor is arranged between the two oiling sponges and is electrically connected with the moving device; one side of mounting panel is provided with the oil tank, every telescopic oil pipe's an end all is connected with the oil tank.
In the battery terminal oiling device with a wide application range, the moving device comprises a ball screw, and a servo motor is mounted at one end of the ball screw; limiting pieces are arranged at two end parts of the ball screw, and an inductive switch is arranged on the side surface of each limiting piece facing to the other limiting piece; each inductive switch is electrically connected with the servo motor.
In the battery terminal oiling device with a wide application range, a sponge bracket is arranged at a position, corresponding to the oiling sponge, on the bottom surface of the movable seat, and a plurality of first springs which are uniformly distributed are arranged between the top surface of the sponge bracket and the movable seat; a sponge support is arranged on the inner bottom surface of the sponge support, and a plurality of second springs which are uniformly distributed are arranged between the top surface of the sponge support and the inner bottom surface of the sponge support; the oiling sponge is arranged on the bottom surface of the sponge support.
In the battery terminal oiling device with a wide application range, a mounting groove is formed in the bottom surface of the movable seat at a position corresponding to the laser distance sensor, and an anti-collision ring is arranged on the inner side wall of the mounting groove; the laser distance sensor is arranged in the anti-collision ring, and the height of the laser distance sensor is smaller than that of the anti-collision ring.
In the battery terminal oiling device with a wide application range, the telescopic oil pipe is connected with a suction pump; a plurality of annular flow grooves which are uniformly distributed are arranged on the inner wall of the telescopic oil pipe; the end part of the telescopic oil pipe, which is connected with the oil tank, is provided with a flow sensor, and the end part of the telescopic oil pipe, which is connected with the oiling sponge, is provided with a humidity sensor; the humidity sensor and the flow sensor are both electrically connected with the suction pump.
Compared with the prior art, the utility model discloses improved current battery terminal oiling station, through being provided with on the fat liquoring base and placing base, lift cylinder, rotation motor, movable plate and fat liquoring sponge, when using, place the battery that needs to carry out the fat liquoring on placing the base earlier, then drive the fat liquoring sponge through going up and down and fall to and contact with the battery terminal, then drive the fat liquoring sponge through rotating the motor and rotate, thereby realize the automation and carry out the work of scribbling to the battery terminal in all sides, changed the mode of manual oil liquoring in the past, not only improved work efficiency, can also guarantee the homogeneity of fat liquoring, improved the fat liquoring effect; the two symmetrically-arranged moving devices are arranged on the bottom surface of the moving plate, the oiling sponges are arranged on the moving devices, and the distance between the two oiling sponges can be adjusted by using the moving devices, so that the oiling device can be better suitable for oiling of battery terminals with different sizes, and the application range is expanded; the laser distance sensor is arranged on one side of the oil coating sponge, so that the size of the battery terminal can be better detected by using the laser distance sensor, the distance between the two oil coating sponges can be further controlled, and the adjusting precision is improved; simultaneously, through being connected with flexible oil pipe on the fat liquoring sponge, utilize flexible oil pipe self effect that can stretch out and draw back, guaranteed the stability that oils after the distance is adjusted between the fat liquoring sponge to the stability of whole work has been guaranteed. In addition, the utility model also controls and adjusts the distance between the two oiling sponges by arranging the ball screw and the servo motor, thereby improving the adjusting precision; the limiting pieces are arranged at the two end parts of the ball screw, the induction switch is arranged on each limiting piece, and the phenomenon that the oiling sponge body moves over the head can be avoided by using the limiting pieces and the induction switches, so that the service life of the whole body is prolonged; the sponge bracket and the sponge support are used for installing the oil-coated sponge, so that the strength of the whole structure is improved; the first springs are uniformly distributed between the sponge bracket and the moving seat, the second springs are uniformly distributed between the sponge bracket and the sponge bracket, and the oiling sponge and the battery terminal can be buffered when being butted by the first springs and the second springs, so that the phenomenon that the battery terminal is damaged can be avoided, the rejection rate is reduced, the production cost is reduced, and the phenomenon that the oiling sponge is wasted due to extrusion of protective oil caused by extrusion force during butting can be avoided; the mounting groove for mounting the laser distance sensor is formed in the movable seat, and the anti-collision ring is arranged on the inner side wall of the mounting groove, so that the laser distance sensor can be protected by the anti-collision ring, and the service life is further prolonged; the height of the anti-collision ring is set to be larger than that of the laser distance sensor, so that a protection distance can be formed between the infrared sensor and the battery terminal when the anti-collision ring is used for oiling, and the phenomenon that the protection oil on the battery terminal is stuck on the laser distance sensor to influence the detection precision is avoided; the inner wall of the telescopic oil pipe is provided with the plurality of flow grooves which are uniformly distributed in an annular mode, so that the flow of the telescopic oil pipe can be increased by utilizing the flow grooves, and the overall working efficiency is improved; the flow in the telescopic oil pipe and the humidity on the oiling sponge can be synchronously detected in a two-phase mode by arranging the flow sensor and the humidity sensor, so that the oil supply quantity of the telescopic oil pipe is automatically adjusted, the phenomenon that the telescopic oil pipe supplies too much oil or too little oil is avoided, and the telescopic oil pipe is convenient to use. Therefore, the utility model discloses not only can improve the fat liquoring effect, still have application scope wide, work efficiency is high, adjust the precision height, job stabilization nature is high, long service life, low in production cost and convenient to use's advantage.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a side view of the present invention;
FIG. 3 is a schematic structural view of a telescoping oil tube;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
fig. 5 is a partially enlarged view at B in fig. 2.
The labels in the figures are: 1-oiling base, 2-placing base, 3-mounting plate, 4-lifting cylinder, 5-moving plate, 6-moving base, 7-oiling sponge, 8-telescopic oil pipe, 9-laser distance sensor, 10-oil tank, 11-ball screw, 12-servo motor, 13-limiting piece, 14-inductive switch, 15-sponge bracket, 16-first spring, 17-sponge support, 18-second spring, 19-mounting groove, 20-anti-collision ring, 21-suction pump, 22-flow groove, 23-flow sensor, 24-humidity sensor and 25-rotating motor.
Detailed Description
The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.
Examples are given. The battery terminal oiling device with wide application range is shown in figures 1 to 5 and comprises an oiling base 1, wherein a placing base 2 is arranged on the top surface of the oiling base 1; a mounting plate 3 is arranged on one side of the placing base 2, and a lifting cylinder 4 is arranged on the top end part of the side surface of the mounting plate 3, which is close to the placing base 2; the lifting cylinder 4 is provided with a moving piece, and the bottom surface of the moving piece is provided with a rotating motor 25; the rotating motor 25 is provided with a moving plate 5, and the bottom surface of the moving plate 5 is provided with two symmetrically arranged moving devices; each moving device is provided with a moving seat 6, and the bottom surface of each moving seat 6 is provided with an oiling sponge 7; each oiling sponge 7 is connected with a telescopic oil pipe 8, and one side of each oiling sponge 7 is provided with a laser distance sensor 9; each laser distance sensor 9 is arranged between the two oiling sponges 7, and each laser distance sensor 9 is electrically connected with the mobile device; an oil tank 10 is arranged on one side of the mounting plate 3, and one end of each telescopic oil pipe 8 is connected with the oil tank 10.
The moving device comprises a ball screw 11, and a servo motor 12 is arranged at one end of the ball screw 11; limiting pieces 13 are arranged at two end parts of the ball screw 11, and an inductive switch 14 is arranged on the side surface of each limiting piece 13 facing to the other limiting piece 13; each induction switch 14 is electrically connected with the servo motor 12; a sponge bracket 15 is arranged on the bottom surface of the moving seat 6 at a position corresponding to the oiling sponge 7, and a plurality of first springs 16 which are uniformly distributed are arranged between the top surface of the sponge bracket 15 and the moving seat 6; a sponge support 17 is arranged on the inner bottom surface of the sponge support 15, and a plurality of second springs 18 which are uniformly distributed are arranged between the top surface of the sponge support 17 and the inner bottom surface of the sponge support 15; the oiling sponge 7 is arranged on the bottom surface of the sponge support 17; a mounting groove 19 is formed in the bottom surface of the movable seat 6 at a position corresponding to the laser distance sensor 9, and an anti-collision ring 20 is arranged on the inner side wall of the mounting groove 19; the laser distance sensor 9 is arranged in the anti-collision ring 20, and the height of the laser distance sensor 9 is smaller than that of the anti-collision ring 20; the telescopic oil pipe 8 is connected with a suction pump 21; a plurality of annular flow grooves 22 which are uniformly distributed are arranged on the inner wall of the telescopic oil pipe 8; a flow sensor 23 is arranged on the end part of the telescopic oil pipe 8 corresponding to the connection with the oil tank 10, and a humidity sensor 24 is arranged on the end part of the telescopic oil pipe 8 corresponding to the connection with the oiling sponge 7; the humidity sensor 24 and the flow sensor 23 are electrically connected to the suction pump 21.
The working principle is as follows: when the device is used, the whole device is firstly connected with an external safety commercial power, so that the laser distance sensor 9, the flow sensor 23 and the humidity sensor 24 (the laser distance sensor 9 used in the utility model can be specifically of the type of LTR-706PS, MES-LT150 or LRB604B, etc., the flow sensor 23 used can be specifically of the type of FTB300, YS912 or EW-732, etc., and the humidity sensor 24 used can be specifically of the type of CTH89-PEN-RED, HX71-MA or HX71-MKI, etc.) are electrified and started; then, a battery needing oiling is placed on the placing base 2, and a battery terminal is positioned between the two oiling sponges 7; then, the detection is carried out through the laser distance sensor 9, the servo motor 12 is synchronously controlled to start through a controller (the control is arranged on the oiling base 1, and the controller can be specifically FX2C-20MRD, Cortex-R8, Cortex-M7 and other types of programmable controllers), the servo motor 12 drives the ball screw 11 to rotate after being started, the ball screw 11 drives the moving seat 6 to move after rotating, the oiling sponge 7 and the laser distance sensor 9 are driven to synchronously move in the moving process of the moving seat 6, the laser distance sensor 9 synchronously sends detected distance signals to the controller in the detection process, the controller stores and compares the detected distance signals, when the laser distance sensor 9 is moved to one side of a battery terminal, the distance value detected by the laser distance sensor 9 is larger than the distance value detected before, and the controller controls the servo motor 12 to stop, therefore, the position of the oil coating sponge 7 is ensured, then the lifting cylinder 4 is controlled to be started, the lifting cylinder 4 drives the moving plate 5 and the oil coating sponge 7 to move together in the direction of the placing base 2 after being pneumatically operated, and finally the oil coating sponge 7 is contacted with a battery; impact force can be generated when the oiling sponge 7 is butted with a battery terminal, the impact force generated by butting can be transmitted to the sponge support 17 and the sponge bracket 15 through the oiling sponge, because the second spring 18 is arranged between the sponge support 17 and the sponge bracket 15, the first spring 16 is arranged between the sponge bracket 15 and the moving seat 6, and the impact force generated in the butting process can be reduced by utilizing the double buffering effects of the first spring, the second spring 18 and the first spring 16, so that the impact force on the whole device and the damage to the battery terminal are synchronously reduced, the integral rejection rate is reduced, and the service life is prolonged; after the oil coating sponge 7 is contacted with the battery terminal, the suction pump 21 is controlled to be started, so that the suction pump 21 can suck the protective oil in the oil tank 10 into the telescopic oil pipe 8 and convey the protective oil into the oil coating sponge 7 through the telescopic oil pipe 8, in the process that the telescopic oil pipe 8 conveys the protective oil to the oil coating sponge, the flow sensor 23 can detect the flow in the telescopic oil pipe 8 and send the detected data to the controller, the humidity sensor 24 can simultaneously detect the humidity on the oil coating sponge 7 and send the data to the controller, the controller confirms the oil content in the oil coating sponge 7 by synchronously comparing the data sent by the flow sensor 23 with the data sent by the humidity sensor 24 and synchronously controls the pumping speed of the suction pump 21 so as to avoid the phenomenon of excessive oil content in the oil coating sponge 7 and avoid the phenomenon of excessive oil coating, the waste of the protective oil is reduced.
Then the controller controls the rotating motor 25 to start, the rotating motor 25 drives the moving plate 5 to rotate after starting, and the moving plate 5 drives the oiling sponge 7 to rotate after rotating, so that the oiling sponge 7 can perform oiling work on the battery terminals in all aspects; after the oiling is finished, the controller firstly controls the rotating motor 25 to stop, and then controls the lifting cylinder 4 to stop, so that the movable plate drives the oiling sponge 7 to be separated from the battery terminal and return to the initial position, then the battery which finishes the oiling can be moved out of the base 2, and the whole work is finished.
Claims (5)
1. Wide battery terminal oiling station of application scope, its characterized in that: comprises an oiling base (1), wherein a placing base (2) is arranged on the top surface of the oiling base (1); a mounting plate (3) is arranged on one side of the placing base (2), and a lifting cylinder (4) is arranged on the top end part of the side surface of the mounting plate (3) close to the placing base (2); the lifting cylinder (4) is provided with a moving piece, and the bottom surface of the moving piece is provided with a rotating motor (25); a moving plate (5) is arranged on the rotating motor (25), and two symmetrically-arranged moving devices are arranged on the bottom surface of the moving plate (5); each moving device is provided with a moving seat (6), and the bottom surface of each moving seat (6) is provided with an oiling sponge (7); each oiling sponge (7) is connected with a telescopic oil pipe (8), and one side of each oiling sponge (7) is provided with a laser distance sensor (9); each laser distance sensor (9) is arranged between the two oiling sponges (7), and each laser distance sensor (9) is electrically connected with the mobile device; one side of the mounting plate (3) is provided with an oil tank (10), and one end part of each telescopic oil pipe (8) is connected with the oil tank (10).
2. The wide application range's battery terminal oiling station of claim 1, characterized in that: the moving device comprises a ball screw (11), and a servo motor (12) is arranged at one end of the ball screw (11); limiting pieces (13) are arranged at two end parts of the ball screw (11), and an induction switch (14) is arranged on the side surface, facing to the other limiting piece (13), of each limiting piece (13); each induction switch (14) is electrically connected with the servo motor (12).
3. The wide application range's battery terminal oiling station of claim 1, characterized in that: a sponge bracket (15) is arranged on the bottom surface of the movable seat (6) at a position corresponding to the oiling sponge (7), and a plurality of first springs (16) which are uniformly distributed are arranged between the top surface of the sponge bracket (15) and the movable seat (6); a sponge support (17) is arranged on the inner bottom surface of the sponge support (15), and a plurality of second springs (18) which are uniformly distributed are arranged between the top surface of the sponge support (17) and the inner bottom surface of the sponge support (15); the oiling sponge (7) is arranged on the bottom surface of the sponge support (17).
4. The wide application range's battery terminal oiling station of claim 1, characterized in that: a mounting groove (19) is formed in the bottom surface of the movable seat (6) at a position corresponding to the laser distance sensor (9), and an anti-collision ring (20) is arranged on the inner side wall of the mounting groove (19); the laser distance sensor (9) is arranged in the anti-collision ring (20), and the height of the laser distance sensor (9) is smaller than that of the anti-collision ring (20).
5. The battery terminal oiling device with wide application range according to any one of claims 1 to 4, wherein: the telescopic oil pipe (8) is connected with a suction pump (21); a plurality of annular flow grooves (22) which are uniformly distributed are arranged on the inner wall of the telescopic oil pipe (8); a flow sensor (23) is arranged on the end part of the telescopic oil pipe (8) corresponding to the connection part with the oil tank (10), and a humidity sensor (24) is arranged on the end part of the telescopic oil pipe (8) corresponding to the connection part with the oiling sponge (7); the humidity sensor (24) and the flow sensor (23) are both electrically connected with the suction pump (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022740107.3U CN213727433U (en) | 2020-11-24 | 2020-11-24 | Battery terminal oiling station that application scope is wide |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022740107.3U CN213727433U (en) | 2020-11-24 | 2020-11-24 | Battery terminal oiling station that application scope is wide |
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| Publication Number | Publication Date |
|---|---|
| CN213727433U true CN213727433U (en) | 2021-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022740107.3U Active CN213727433U (en) | 2020-11-24 | 2020-11-24 | Battery terminal oiling station that application scope is wide |
Country Status (1)
| Country | Link |
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| CN (1) | CN213727433U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117066018A (en) * | 2023-08-30 | 2023-11-17 | 广东工业大学 | A release agent brushing device |
-
2020
- 2020-11-24 CN CN202022740107.3U patent/CN213727433U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117066018A (en) * | 2023-08-30 | 2023-11-17 | 广东工业大学 | A release agent brushing device |
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