CN213663430U - Modular fruit and vegetable cold chain production workshop - Google Patents
Modular fruit and vegetable cold chain production workshop Download PDFInfo
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- CN213663430U CN213663430U CN202021881560.XU CN202021881560U CN213663430U CN 213663430 U CN213663430 U CN 213663430U CN 202021881560 U CN202021881560 U CN 202021881560U CN 213663430 U CN213663430 U CN 213663430U
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Abstract
The utility model belongs to cold chain equipment field, it discloses a modular fruit vegetables cold chain workshop, including the precooling workshop that connects gradually, wash the workshop, cut workshop, packing shop, fresh-keeping workshop, the precooling workshop, wash the workshop, cut workshop, packing shop, fresh-keeping workshop and equally divide and do not use the container as the carrier. The workshop is rapid in assembly and convenient to transport, is suitable for rapid processing operation of field lands, and can rapidly switch at busy seasons.
Description
Technical Field
The utility model relates to a cold chain equipment field, especially a modular fruit vegetables cold chain workshop.
Background
The applicant, Qingdao Wolin blueberry fruit industry Co., Ltd, provides an invention patent application in 2015, with the application number of 201510673257.8, and discloses a method for whole-course cold chain of blueberries, which comprises the following steps: (1) picking; (2) temporary storage link: conveying the picked fresh blueberry fruits to temporary storage refrigeration equipment of each plantation; (3) transferring: transferring the fresh blueberry fruits placed in the temporary storage refrigeration equipment to a refrigeration truck for transportation; (4) quick precooling: fresh blueberry fruits are transported to a processing center through a refrigerator car and then enter a raw material pre-cooling chamber for pre-cooling raw materials, the temperature of the raw material pre-cooling chamber is set to be 5-10 ℃, and a negative pressure raw material pre-cooling fan is adopted during pre-cooling; (5) processing: the precooled fresh blueberry fruits enter a processing workshop to be processed and packaged; (6) pre-cooling and delivering a finished product: and (3) putting the packaged product into a finished product pre-cooling chamber, putting the pre-cooled product into a finished product warehouse at 0-1 ℃ by adopting a finished product negative pressure pre-cooling fan, and transporting the finished product to various destinations on time. By adopting the whole-process cold chain mode, the temperature of the fresh blueberry fruits can be guaranteed to be 8-9 hours, the fresh blueberry fruits are packaged and delivered, and the freshness and the high quality of the fresh blueberry fruits are guaranteed.
According to the scheme, if the blueberries need to be controlled by the cold chain, the blueberries need to be preserved by the cold chain in the picking link.
However, this requires cold chain equipment in the campus, and for higher value added produce such as blueberries, it may be feasible to build cold chain warehouses in the campus, as their profit can cover the construction cost of the cold store.
The construction of cold chain plants anywhere in the gulf area, particularly in the field near the agricultural main production area, is not shown because of the seasonality of vegetable production, the variety of vegetables, and the possibility of processing through different processes, which can cause many problems.
Problem 1: vegetables are seasonal, picking can be completed within 1 month basically, then the vegetables enter a planting period, and building a cold chain workshop means that most of the time in a year is in a shutdown state;
problem 2: the vegetables in the agricultural main production area have the variability, and the vegetables can be produced in the previous season and in the next season, wherein the vegetables mainly comprise tuberous roots or tubers; while the processing modes of leafy vegetables and vegetables mainly comprising root tubers and tubers are quite different, a plurality of workshops cannot be prepared simultaneously to deal with the change, and the equipment cost is too high. For example, the leaf vegetable cleaning is based on spraying, while the root tuber and tuber cleaning is mainly based on soaking type brushing, and the two types of equipment are completely different. Even harder, sometimes different leafy vegetables and even their processing equipment are different.
Therefore, the first problem to be solved by the technical scheme is as follows: how to deal with the trouble that the seasonal nature and the variety variability of vegetable production demand diversify equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a modular fruit vegetables cold chain workshop, this workshop assembly is quick, the transportation is convenient, is suitable for the quick processing operation on field ground to can carry out the transition fast in busy farming season.
The utility model provides a technical scheme does: the utility model provides a modular fruit vegetables cold chain workshop, includes the precooling workshop that connects gradually, washs the workshop, cuts workshop, packing shop, fresh-keeping workshop, precooling workshop, washing workshop, cutting workshop, packing shop, fresh-keeping workshop are equallyd divide and do not use the container as the carrier.
The modular fruit and vegetable cold chain production workshop also comprises an energy workshop for supplying power and/or heat and/or cold to one or more of a pre-cooling workshop, a cleaning workshop, a slitting workshop, a packaging workshop and a fresh-keeping workshop; the energy plants are also fixed on the corresponding containers.
The modular fruit and vegetable cold chain production workshop also comprises a gas workshop for supplying gas to one or more of a pre-cooling workshop, a cleaning workshop, a slitting workshop, a packaging workshop and a fresh-keeping workshop; the gas plant is also fixed to the corresponding container.
In the modularized fruit and vegetable cold chain production workshop, the precooling workshop comprises precoolers which are fixed on corresponding containers;
the precooler comprises a precooling box, a vacuum pump communicated with the inner cavity of the precooling box and an air supply pipe communicated with the precooling cavity; the gas supply pipe is connected with a gas workshop or an exhaust pipe of a fresh-keeping workshop; the air supply pipe is provided with a first valve.
In the modularized fruit and vegetable cold chain production workshop, the precooling box comprises a box body and box doors arranged on two sides of the box body, wherein one box door is over against one end of the corresponding container, and the other box door is over against the other end of the corresponding container; the pre-cooling workshop and the cleaning workshop are connected through a first detachable conveying belt.
In the modularized fruit and vegetable cold chain production workshop, the cleaning workshop and the slitting workshop are connected through a detachable second conveying belt;
the slitting workshop and the packaging workshop are connected through a detachable third conveying belt.
In the above modularized fruit and vegetable cold chain production workshop, the container is one of a closed container and a rack container.
In the above modularized fruit and vegetable cold chain production workshop, the rack type container is one of an open side rack type container, a full skeleton rack type container, a rack type container with a complete fixed end wall, and a rack type container without end and only with a fixed corner post and a bottom plate.
In the modularized fruit and vegetable cold chain production workshop, the rack type container comprises a framework, and a connecting piece for being fixedly connected with an adjacent rack type container is reserved on the framework.
In the modularized fruit and vegetable cold chain production workshop, a power line through hole is reserved in a bottom plate of the container, and a heat source pipeline, a cold source pipeline and an air source pipeline are pre-laid in the bottom plate of the container;
supporting columns are arranged at four corners of the container; at least one support column is provided with a power supply hole, a heat source interface, a cold source interface and an air source interface; the power supply hole is electrically connected with the power supply line in the power supply line through hole; the heat source interface is communicated with the heat source pipeline; the cold source interface is communicated with the cold source pipeline; the air source pipeline is communicated with the air source interface.
After the technical scheme is adopted in the utility model, its beneficial effect who has is:
this scheme is with the precooling workshop that vegetable processing used, wash the workshop, cut workshop, packing shop, fresh-keeping workshop and all adopt the container formula installation, and each function workshop mutual independence is convenient for transport, nimble equipment, is suitable for the quick processing operation on field ground to can carry out the transition fast at busy farming season.
The problem of too high requirement to cold chain equipment that the seasonality of vegetables processing and vegetable planting article class are complicated to result in is solved.
Drawings
Fig. 1 is a plan view of embodiment 1 of the present invention;
fig. 2 is a front view of a container according to embodiment 1 of the present invention;
fig. 3 is a side view of a container of embodiment 1 of the present invention;
fig. 4 is a front view of a pre-cooling plant according to embodiment 1 of the present invention.
Detailed Description
The technical solution of the present invention will be further described in detail with reference to the following detailed description, but the present invention is not limited thereto.
Example 1:
as shown in fig. 1-4, a modularized fruit and vegetable cold chain production workshop comprises a pre-cooling workshop 1, a cleaning workshop 2, a slitting workshop 3, a packaging workshop 4 and a preservation workshop 5 which are connected in sequence, wherein the pre-cooling workshop 1, the cleaning workshop 2, the slitting workshop 3, the packaging workshop 4 and the preservation workshop 5 are respectively provided with a container 10 as a carrier.
In practical applications, the container 10 is one of a closed container and a rack container, and preferably is a rack container; the platform container can be selected from one of an open side platform container, a full skeleton platform container, a platform container with complete fixed end walls and a platform container without end and only provided with fixed corner posts and a bottom plate;
an open-sided rack container is a container having a top wall 102, a bottom surface 103, a framework 101 and no side walls;
a full-skeleton framed container refers to a container having only a container skeleton;
a rack container with integral fixed end walls means a container with front end walls, rear end walls, with or without a bottom surface, with a framework and without side walls.
A rack container without ends having only fixed corner posts and a floor is a container with only a frame and a floor.
The present embodiment is preferably an open-sided rack container (same below); the reason for this is that: in the assembling process, the frameworks of the containers are connected to form a workshop whole, the top of the workshop is required to be rainproof and sun-proof, the side face of the assembled workshop is not provided with a side wall, but the periphery of the whole workshop can be provided with a detachable side plate to serve as the side wall of the whole workshop.
The open-sided rack container is beneficial to the arrangement of a plurality of conveying belts, the arrangement of fluid pipelines and the transfer of vegetables in functional workshops.
A cleaning machine is carried in the cleaning workshop 1, the cleaning machine can be a leaf vegetable cleaning machine, a melon and fruit cleaning machine or a root tuber cleaning machine, and the field fruit and vegetable cleaning machine can be used in the embodiment, such as a vegetable cleaning machine with the patent number of ZL 201721033556.6; patent No. ZL 201720752796.5, a radish primary cleaning device, etc.; the cutting workshop is internally provided with equipment for cutting fruits and vegetables, the cutting can be equipment for cutting roots only or equipment for cutting the fruits and vegetables into strips or powder, such as patent No. ZL 201810393283.9, a full-automatic vegetable cleaning and root cutting system, such as patent No. ZL 201820785009.1, a multifunctional vegetable cutter for cutting root vegetables and tuber vegetables, and the like; mounted in the packaging plant 4 are packaging machines such as vacuum packaging machines, inert gas-shielded packaging machines, etc.; the fresh-keeping warehouse is carried in the fresh-keeping workshop 5, the refrigeration coil and the inert gas output unit are arranged in the fresh-keeping warehouse, and any fresh-keeping warehouse in the field is suitable for the invention.
Preferably, an energy plant 6 for supplying power and/or heat and/or cold to one or more of the pre-cooling plant 1, the washing plant 2, the slitting plant 3, the packaging plant 4, the refreshing plant 5; the energy plant 6 is also fixed to the corresponding container 10.
The energy plant 6 can have various forms, such as a generator 61, a hot water tank 62 and a refrigerator 63 are arranged in the container 10; and a power distribution cabinet connected with the mains supply, an electrically heated water tank, a refrigeration compressor and the like can also be installed.
In addition, the embodiment also comprises a gas workshop 7 for supplying gas to one or more of the pre-cooling workshop 1, the cleaning workshop 2, the slitting workshop 3, the packaging workshop 4 and the preservation workshop 5; the gas plant 7 is also fixed to the corresponding container 10.
The gas plant 7 preferably has a liquid nitrogen tank 71, in practice optionally a carbon dioxide tank, fixed inside the corresponding container 10.
The number of the liquid nitrogen tanks 71 is preferably 2, and one of them is reserved. The liquid nitrogen tank 71 is preferably removably secured within the container 10 to facilitate direct replacement of an empty liquid nitrogen tank 71 with a liquid nitrogen filled liquid nitrogen tank 71.
Preferably, the pre-cooling plant 1 comprises pre-coolers 11, and the pre-coolers 11 are fixed on corresponding containers 10;
the precooler 11 comprises a precooling box, a vacuum pump 112 communicated with the inner cavity of the precooling box, and an air supply pipe 113 communicated with the inner cavity of the precooling box; the gas supply pipe 113 is connected with the gas workshop 7 or an exhaust pipe of the preservation workshop 5; the gas supply pipe 113 is provided with a first valve.
The pre-cooler 11 of this embodiment performs pre-cooling in a composite refrigeration manner, and the pre-cooling mainly functions to quickly remove field heat of vegetables, so that the vegetables can be kept fresh as long as possible in the subsequent processing process. The precooling is mainly vacuum precooling and assisted by gas precooling, specifically, fruits and vegetables need to be conveyed into a precooler 11 after being picked to be refrigerated in a way of volatilizing the moisture on the surfaces of the fruits and vegetables by vacuumizing to quickly take away the residual heat, then the vacuum precooling is stopped, and auxiliary cold air discharged from a fresh-keeping workshop 5 is introduced for subsequent refrigeration or low-temperature gas provided by a gas workshop 7 is introduced.
Preferably, the pre-cooling box comprises a box body 111 and door 114 arranged on both sides of the box body 111, wherein one of the door 114 faces one end of the corresponding container 10, and the other door 114 faces the other end of the corresponding container 10; the pre-cooling workshop 1 and the cleaning workshop 2 are connected through a detachable first conveying belt 8.
Two doors are arranged on the precooling box, so that the processing in a production line mode is facilitated, fruits and vegetables enter from one side, and exit from the other side to directly enter the next processing link.
Preferably, the cleaning workshop 2 and the slitting workshop 3 are connected through a detachable second conveying belt 81;
the slitting plant 3 and the packaging plant 4 are connected by a detachable third conveyor belt 82.
The first conveyor belt 8, the second conveyor belt 81, and the third conveyor belt 82 are fixed to corresponding frames, and after the processing is completed, the frames are folded to fold the conveyor belts.
Preferably, the rack container 10 includes a framework 101, a top wall 102 disposed on the top of the framework 101, and a bottom surface 103 disposed on the bottom of the framework 101, and a connector 104 for fixedly connecting to an adjacent rack container 10 is reserved on the framework 101. The bolt holes are generally formed in the tops of the upright columns at the four corners of the container 10 through the connecting pieces 104, the adjacent two container 10 are fixedly connected through the upright columns through the bolts during assembly, and through assembly, a plurality of functional workshops can be assembled into a whole workshop, the whole workshop does not have side walls, and the whole workshop can be formed through detachable side plates.
Preferably, a power line through hole 105 is reserved in the bottom surface 103 of the container 10, and a heat source pipeline 106, a cold source pipeline 107 and an air source pipeline 108 are pre-laid in the bottom surface 103 of the container 10;
supporting columns are arranged at four corners of the container 10; at least one support column is provided with a power supply hole 109, a heat source interface 110, a cold source interface 111 and an air source interface 112; the power supply hole 109 is electrically connected with the power supply line in the power supply line through hole 105; the heat source interface 110 is communicated with the heat source pipeline 106; the cold source interface 111 is communicated with the cold source pipeline 107; the gas supply conduit 108 communicates with a gas supply interface 112.
The structural design can meet the requirements of various functional devices on water, electricity and gas, and is an additional structure specially developed for the assembly workshop of the embodiment, and the requirements of relevant medium communication and transmission of water, electricity and gas and the like can be met no matter how the functional workshop is assembled.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. The utility model provides a modular fruit vegetables cold chain workshop, its characterized in that, including the precooling workshop, wash the workshop, cut workshop, packing shop, the workshop that keeps fresh that connect gradually, precooling workshop, washing workshop, cut workshop, packing shop, the workshop that keeps fresh are equallyd divide and do not use the container as the carrier.
2. The modular fruit and vegetable cold chain production plant of claim 1, further comprising an energy plant for supplying power and/or heat and/or cold to one or more of a pre-cooling plant, a cleaning plant, a slitting plant, a packaging plant, a refreshing plant; the energy plants are also fixed on the corresponding containers.
3. The modular fruit and vegetable cold chain production plant of claim 1, further comprising a gas plant for supplying gas to one or more of a pre-cooling plant, a cleaning plant, a slitting plant, a packaging plant, a refreshing plant; the gas plant is also fixed to the corresponding container.
4. The modular fruit and vegetable cold chain production plant of claim 3, wherein said pre-cooling plant comprises pre-coolers secured to corresponding containers;
the precooler comprises a precooling box, a vacuum pump communicated with the inner cavity of the precooling box and an air supply pipe communicated with the precooling cavity; the gas supply pipe is connected with a gas workshop or an exhaust pipe of a fresh-keeping workshop; the air supply pipe is provided with a first valve.
5. The modular fruit and vegetable cold chain production plant according to claim 4, wherein the pre-cooling box comprises a box body and box doors arranged on two sides of the box body, one of the box doors faces one end of the corresponding container, and the other box door faces the other end of the corresponding container; the pre-cooling workshop and the cleaning workshop are connected through a first detachable conveying belt.
6. The modular fruit and vegetable cold chain production plant according to claim 1, wherein the cleaning plant and the cutting plant are connected by a detachable second conveyor belt;
the slitting workshop and the packaging workshop are connected through a detachable third conveying belt.
7. The modular fruit and vegetable cold chain production plant as claimed in claim 1, wherein the container is one of a closed container and a rack container.
8. The modular fruit and vegetable cold chain production plant as claimed in claim 7, wherein the rack container is one of an open sided rack container, a full skeleton rack container, a rack container with integral fixed end walls, a rack container without ends with only fixed corner posts and bottom plates.
9. The modular fruit and vegetable cold chain production plant according to claim 8, wherein the rack containers comprise a framework, and connectors for fixedly connecting the adjacent rack containers are reserved on the framework.
10. The modular fruit and vegetable cold chain production workshop according to any one of claims 1 to 9, wherein a power line through hole is reserved in a bottom plate of the container, and a heat source pipeline, a cold source pipeline and an air source pipeline are reserved in the bottom plate of the container;
supporting columns are arranged at four corners of the container; at least one support column is provided with a power supply hole, a heat source interface, a cold source interface and an air source interface; the power supply hole is electrically connected with the power supply line in the power supply line through hole; the heat source interface is communicated with the heat source pipeline; the cold source interface is communicated with the cold source pipeline; the air source pipeline is communicated with the air source interface.
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| CN202021881560.XU CN213663430U (en) | 2020-09-01 | 2020-09-01 | Modular fruit and vegetable cold chain production workshop |
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| CN202021881560.XU CN213663430U (en) | 2020-09-01 | 2020-09-01 | Modular fruit and vegetable cold chain production workshop |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115493372A (en) * | 2022-10-10 | 2022-12-20 | 云南昆船设计研究院有限公司 | Combined type mobile tea primary processing place with automatic spreading and drying function |
| CN116035233A (en) * | 2022-12-10 | 2023-05-02 | 上海嘉备轻工机械有限公司 | Modular fruit and vegetable processing production line combination equipment and method |
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2020
- 2020-09-01 CN CN202021881560.XU patent/CN213663430U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115493372A (en) * | 2022-10-10 | 2022-12-20 | 云南昆船设计研究院有限公司 | Combined type mobile tea primary processing place with automatic spreading and drying function |
| CN116035233A (en) * | 2022-12-10 | 2023-05-02 | 上海嘉备轻工机械有限公司 | Modular fruit and vegetable processing production line combination equipment and method |
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