CN213651295U - One-machine dual-purpose calendering coiling device - Google Patents
One-machine dual-purpose calendering coiling device Download PDFInfo
- Publication number
- CN213651295U CN213651295U CN202021605603.1U CN202021605603U CN213651295U CN 213651295 U CN213651295 U CN 213651295U CN 202021605603 U CN202021605603 U CN 202021605603U CN 213651295 U CN213651295 U CN 213651295U
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- coiling
- roller
- dual
- driving roller
- electromagnetic clutch
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- 238000003490 calendering Methods 0.000 title claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 16
- 238000004804 winding Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides a one-machine dual-purpose calendering coiling device, which comprises a frame, a base, a conveying device, a guide roller and a coiling device; the coiling devices are divided into four groups, and the parts forming the coiling devices are the same; the guide rollers and the coiling devices are the same in number, the guide rollers and the coiling devices are alternately arranged, and the coiling devices are supported by the transmission side supporting plate; the conveying device comprises a first transmission roller, a second transmission roller, a conveying belt, a speed reducer and a variable frequency motor, wherein the first transmission roller and the second transmission roller are respectively arranged at two ends of the rack, the speed reducer is arranged at one end of the first transmission roller, the variable frequency motor is arranged below the speed reducer, and the conveying belt is provided with the transmission roller. The machine has two functions of central coiling and surface coiling so as to adapt to coiling materials with different tensions. When the material can bear larger tension, central coiling is adopted; when the material is easy to stretch, the surface coiling is adopted, the operation is more convenient, and the production efficiency of the product is improved.
Description
Technical Field
The utility model belongs to the calender field, in particular to a quick-witted dual-purpose calendering coiling apparatus.
Background
At present, a rubber extruder is a basic device in the rubber industry, is one of key devices influencing the quality of rubber products, and plays a very important role in the production process of rubber products. The film winding device is widely used in the production process of rubber products, and after rubber is manufactured, the film needs to be wound and stored, and the center winding or the surface winding needs to be performed according to different tensions due to different tensions of the film.
However, most of the existing calender winding devices can only perform center winding or surface winding, so that two devices are required to be prepared, the occupied area is large, and the operation is complicated during work.
Therefore, a rolling and coiling device with two purposes of one machine, which is convenient to use and occupies small area, is needed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a quick-witted dual-purpose calendering coiling apparatus has solved complex operation among the prior art, the big problem of area.
The technical scheme of the utility model is realized like this: a dual-purpose calendering coiling apparatus of a machine includes: the device comprises a frame, a base, a conveying device, a guide roller and a coiling device; the frame is mounted on the base; the coiling device is divided into a first coiling device, a second coiling device, a third coiling device and a fourth coiling device, and the parts forming the coiling devices are the same; the guide rollers and the coiling devices are the same in number, the guide rollers and the coiling devices are alternately arranged on the rack, and the coiling devices are supported by the transmission side supporting plate; conveyer includes first driving roller, second driving roller, conveyer belt, speed reducer and inverter motor, first driving roller with the second driving roller set up respectively in the frame both ends, with the frame level is perpendicular, first driving roller one end is provided with the speed reducer, inverter motor installs the speed reducer below, the conveyer belt is connected first driving roller with the second driving roller.
As a preferred embodiment, the winding device includes a waiting motor, an electromagnetic clutch and an air expansion shaft, the electromagnetic clutch is fixed on the support plate on the transmission side, one end of the electromagnetic clutch is connected with the waiting motor, the other end of the electromagnetic clutch is connected with the air expansion shaft, force measuring rollers are arranged on two sides of the air expansion shaft, the first winding device and the second winding device form a first station, and the third winding device and the fourth winding device form a second station. The machine is provided with two stations, and can alternately roll the rolled whole or double materials, thereby saving time.
As a preferred embodiment, one end of the air inflation shaft is connected with the electromagnetic clutch, the other end of the air inflation shaft is connected with a detachable upright post, and the detachable upright post is fixed on the operation side supporting plate. When the central coiling is finished, the transmission side is not moved, the operation side is supported by the cylinder and is driven by the cylinder to descend to a low position along the linear guide rail, so that the inflatable shaft and the material are in a cantilever state, and the material is unloaded by a cantilever crane or manually. When the surface is coiled, the air expansion shaft is driven by the cylinders at the two sides to rise to a high position, the transmission side is not moved, the operation side is supported by the cylinders and descends to a low position along the linear guide rail, so that the air expansion shaft and the rubber sheet are in a cantilever state, and the material is unloaded by a cantilever crane or manually.
As a preferred embodiment, the transmission side supporting plate and the operation side supporting plate are connected with a cylinder below, the cylinder is fixed on the base, the transmission side supporting plate and the operation side supporting plate are provided with linear guide rails along the cylinder, and the linear guide rails are fixed on the base. When the device works, the air cylinder drives the operation side supporting plate and the transmission side supporting plate, and when materials can bear larger tension, central coiling is adopted; when in coiling, the air cylinders on the two sides of the rack drive the air expansion shaft to rise to a high position, and the servo motor and the speed reducer drive the air expansion shaft and the winding drum to rotate through the electromagnetic clutch so as to carry out central coiling. The winding tension is set by a servo motor. When the material is easy to stretch, surface coiling is adopted; when coiling, the electromagnetic clutch is disconnected, and the air expansion shaft and the force measuring roller perform surface friction coiling on the conveying belt. The pneumatic servo valve and the force measuring device control the cylinder to act when the air expansion shaft goes up and down, and the pressure on the materials is ensured to be a set value.
As a preferred embodiment, the second driving roller below sets up the tensioning roller, the tensioning roller is connected the conveyer belt, the tensioning roller is located in the draw-in groove, the draw-in groove both sides are equipped with the slide, pass through bolted connection the draw-in groove below the base. When the conveying belt needs to be tensioned, the tensioning bolt is rotated, the clamping groove descends along the slide way, and the conveying belt is tensioned.
In a preferred embodiment, the two sides of the winding device are provided with offset rollers. The deviation adjusting roller is used for adjusting the deviation of the film and preventing the film from deviating during conveying.
After the technical scheme is adopted, the beneficial effects of the utility model are that: the machine has two functions of central coiling and surface coiling so as to adapt to coiling materials with different tensions. When the material can bear larger tension, central coiling is adopted; when in coiling, the air cylinders on the two sides of the rack drive the air expansion shaft to rise to a high position, the servo motor and the speed reducer drive the air expansion shaft to rotate through the electromagnetic clutch to carry out central coiling, and the coiling tension is set by the servo motor. When the material is easy to stretch, surface coiling is adopted; when coiling, the electromagnetic clutch is disconnected, and the air expansion shaft performs surface friction coiling on the conveying belt. The lifting of the inflatable shaft is controlled by a control cylinder, and the cylinder is controlled by a pneumatic servo valve and a force measuring device so as to ensure that the pressure on the material is a set value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic view of the overall structure of a dual-purpose rolling and coiling device of the present invention.
Fig. 2 is a schematic view of a top view structure of a rolling and coiling apparatus for two purposes.
Fig. 3 is a schematic structural view of a surface coiling device of a dual-purpose calendering coiling device of the present invention.
Fig. 4 is a schematic structural view of the central coiling device of the dual-purpose calendering coiling device of the utility model.
Fig. 5 is the utility model discloses a structural schematic diagram that a quick-witted dual-purpose calendering coiling apparatus cantilever was unloaded.
In the figure, 1-rack; 2-a base; 3-a second transfer roll; 4-a first drive roll; 5-adjusting the offset roller; 6-a first take-up device; 7-a second coiling device; 8-a third coiling device; 9-a fourth coiling device; 10-a conveyor belt; 11-a guide roller; 12-a variable frequency motor; 13-a speed reducer; 14-a cylinder; 15-an electromagnetic clutch; 16-a waiting motor; 17-a force measuring roller; 18-an inflatable shaft; 19-a drive side support plate; 20-a linear guide rail; 21-operating the side supporting plate; 22-tension roller; 23-detachable upright post.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example (b):
as shown in the figure, a dual-purpose calendering coiling apparatus comprises: the device comprises a frame 1, a base 2, a conveying device, a guide roller 11 and a coiling device; the frame 1 is arranged on the base 2; the coiling device is divided into a first coiling device 6, a second coiling device 7, a third coiling device 8 and a fourth coiling device 9, and the parts forming the coiling devices are the same; the number of the guide rollers 11 is the same as that of the coiling devices, the guide rollers 11 and the coiling devices are alternately arranged on the frame, and the coiling devices are supported by the transmission side supporting plate 19; conveyer includes first driving roller 4, second driving roller 3, conveyer belt 10, speed reducer 13 and inverter motor 12, and first driving roller 4 and second driving roller 3 set up respectively in 1 both ends of frame and 1 horizontal verticality of frame, and 4 one end of first driving roller are provided with speed reducer 13, and inverter motor 12 installs in speed reducer 13 below, and first driving roller 4 and second driving roller 3 are connected to conveyer belt 10. The coiling device comprises a waiting motor 16, an electromagnetic clutch 15 and an inflatable shaft 18, wherein the electromagnetic clutch 15 is fixed on a transmission side supporting plate 19, one end of the electromagnetic clutch 15 is connected with the waiting motor 16, the other end of the electromagnetic clutch 15 is connected with the inflatable shaft 18, force measuring rollers 17 are arranged on two sides of the inflatable shaft 18, a first coiling device 6 and a second coiling device 7 form a first station, and a third coiling device 8 and a fourth coiling device 9 form a second station. The machine is provided with two stations, and can alternately roll the rolled whole or double materials, thereby saving time.
The cylinders 14 are connected below the transmission side supporting plate 19 and the operation side supporting plate 21, the cylinders 14 are fixed on the base, the linear guide rails 20 are arranged on the transmission side supporting plate 19 and the operation side supporting plate 21 along the cylinders 14, and the linear guide rails 20 are fixed on the base 2. When the device works, the air cylinder 14 drives the operation side supporting plate 21 and the transmission side supporting plate 19, and when materials can bear larger tension, central coiling is adopted; when in coiling, the air cylinders 14 on the two sides of the rack drive the air expansion shaft 18 to rise to a high position, the servo motor 16 and the speed reducer 13 drive the air expansion shaft 18 to rotate through the electromagnetic clutch 15 to carry out central coiling, and coiling tension is set by the servo motor 16. When the material is easy to stretch, surface coiling is adopted; when coiling, the electromagnetic clutch 15 is disconnected, and the air expansion shaft 18 and the force measuring roller 17 perform surface friction coiling on the conveying belt. The pneumatic servo valve and the force measuring device control the cylinder 14 to act when the air expansion shaft 18 goes up and down, so that the pressure on the material is ensured to be a set value.
One end of the air expansion shaft 18 is connected with the electromagnetic clutch 15, the other end is connected with the detachable upright column 23, and the detachable upright column 23 is fixed on the operation side supporting plate 21. When the central coiling is finished, the transmission side supporting plate 19 is not moved, the operation side supporting plate 21 is driven by the air cylinder 14 to descend along the linear guide rail 20, so that the air expansion shaft 18 and the material are in a cantilever state, and the material is unloaded by a cantilever crane or manually. When the surface is coiled, the air-expanding shaft 18 is driven by the air cylinders 14 at the two sides to be lifted to a high position, the transmission side supporting plate 19 is not moved, the operation side supporting plate 21 is driven by the air cylinders to be lowered to a low position along the linear guide rail 20, so that the air-expanding shaft 18 and the film are in a cantilever state, and the film is unloaded by a cantilever crane or a manual operation.
The tensioning roller 22 is arranged below the second transmission roller 3, the tensioning roller 22 is connected with the conveying belt 10, the tensioning roller 22 is arranged in the clamping groove, the two sides of the clamping groove are provided with slideways, and the clamping groove is connected with the base through bolts. When the conveying belt 10 needs to be tensioned, the tensioning bolt is rotated, the clamping groove descends along the slide way, and the conveying belt is tensioned. And two sides of the coiling device are provided with deviation adjusting rollers 5. The deviation adjusting roller 5 is used for adjusting the deviation of the film and preventing the film from deviating during transmission.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A dual-purpose calendering coiling apparatus of a machine, its characterized in that includes: the device comprises a frame, a base, a conveying device, a guide roller and a coiling device; the frame is mounted on the base; the coiling device is divided into a first coiling device, a second coiling device, a third coiling device and a fourth coiling device, and the parts forming the coiling devices are the same; the guide rollers and the coiling devices are the same in number, the guide rollers and the coiling devices are alternately arranged on the rack, and the coiling devices are supported by the transmission side supporting plate; conveyer includes first driving roller, second driving roller, conveyer belt, speed reducer and inverter motor, first driving roller with the second driving roller set up respectively in the frame both ends, with the frame level is perpendicular, first driving roller one end is provided with the speed reducer, inverter motor installs the speed reducer below, the conveyer belt is connected first driving roller with the second driving roller.
2. The dual-purpose calender reeling apparatus of claim 1, wherein: the winding device comprises a waiting motor, an electromagnetic clutch and an air expansion shaft, the electromagnetic clutch is fixed on the transmission side supporting plate, one end of the electromagnetic clutch is connected with the waiting motor, the other end of the electromagnetic clutch is connected with the air expansion shaft, force measuring rollers are arranged on two sides of the air expansion shaft, the first winding device and the second winding device form a first station, and the third winding device and the fourth winding device form a second station.
3. A dual-purpose calender roll-up apparatus as set forth in claim 2, wherein: physiosis axle one end is connected electromagnetic clutch, and the stand can be dismantled in the other end connection, can dismantle the stand and fix at operation collateral branch fagging.
4. A dual-purpose calender roll-up apparatus as set forth in claim 3, wherein: the air cylinder is connected with transmission side backup pad with operation side backup pad below all, the air cylinder is fixed in on the base, transmission side backup pad with operation side backup pad all follows the air cylinder is equipped with linear guide, linear guide is fixed in on the base.
5. The dual-purpose calender reeling apparatus of claim 1, wherein: the tensioning roller is arranged below the second transmission roller and connected with the conveying belt, the tensioning roller is arranged in the clamping groove, the two sides of the clamping groove are provided with slideways, and the clamping groove is connected with the base through bolts.
6. The dual-purpose calender reeling apparatus of claim 1, wherein: and offset adjusting rollers are arranged on two sides of the coiling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021605603.1U CN213651295U (en) | 2020-08-05 | 2020-08-05 | One-machine dual-purpose calendering coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021605603.1U CN213651295U (en) | 2020-08-05 | 2020-08-05 | One-machine dual-purpose calendering coiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213651295U true CN213651295U (en) | 2021-07-09 |
Family
ID=76693041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021605603.1U Expired - Fee Related CN213651295U (en) | 2020-08-05 | 2020-08-05 | One-machine dual-purpose calendering coiling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213651295U (en) |
-
2020
- 2020-08-05 CN CN202021605603.1U patent/CN213651295U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210709 |