CN213648170U - Automatic production line for processing quartz stone table board - Google Patents
Automatic production line for processing quartz stone table board Download PDFInfo
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- CN213648170U CN213648170U CN202022437240.1U CN202022437240U CN213648170U CN 213648170 U CN213648170 U CN 213648170U CN 202022437240 U CN202022437240 U CN 202022437240U CN 213648170 U CN213648170 U CN 213648170U
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- 239000004575 stone Substances 0.000 title claims abstract description 96
- 238000012545 processing Methods 0.000 title claims abstract description 36
- 239000010453 quartz Substances 0.000 title claims abstract description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 239000000463 material Substances 0.000 claims abstract description 72
- 238000000227 grinding Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 13
- 238000007688 edging Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 description 31
- 229920000297 Rayon Polymers 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000032258 transport Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The embodiment of the application provides a quartz stone mesa processing automatic production line, and its technical scheme main points are: the method comprises the following steps: the automatic edge grinding and grooving device comprises a feeding device, a conveying device arranged at the tail of the feeding device, a cleaning device arranged at the tail of the conveying device, a turning device arranged at the tail of the cleaning device, a gluing device arranged at the tail of the turning device and an edge grinding and grooving device arranged at the tail of the gluing device; the stone material cutting device is characterized in that a cutting device is arranged between the feeding device and the conveying device, a plurality of groups of radial cutting mechanisms are arranged on the cutting device, the plurality of groups of radial cutting mechanisms are correspondingly provided with a plurality of groups of moving mechanisms, and the plurality of groups of moving mechanisms are mutually matched and driven to perform relative motion on the radial cutting mechanisms so as to cut stone materials according to specified width. The quartz stone mesa processing automatic production line that this application embodiment provided has the advantage that production efficiency is high.
Description
Technical Field
The application relates to the technical field of stone processing, in particular to an automatic production line for processing a quartz stone table board.
Background
Along with the development of social economy, quartz stone products are more and more, wherein quartz stone mesa is more popular, but traditional quartz stone mesa deep processing is mainly manual, and present processing mode generally only purchases infrared bridge cutter and cuts the quartz stone material, and other processes are all accomplished manually, and is efficient extremely low, artifical intensity of labour is big, and the security is poor. And the general infrared bridge cutting machine can only cut the stone material in a single continuous cycle, and the work efficiency is very low.
In view of the above problems, improvements are needed.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of this application is to provide a quartz stone mesa processing automatic production line, has the advantage that work efficiency is high.
First aspect, the embodiment of this application provides a quartz mesa processing automatic production line, and technical scheme is as follows: the method comprises the following steps:
the automatic edge grinding and grooving device comprises a feeding device, a conveying device arranged at the tail of the feeding device, a cleaning device arranged at the tail of the conveying device, a turning device arranged at the tail of the cleaning device, a gluing device arranged at the tail of the turning device and an edge grinding and grooving device arranged at the tail of the gluing device;
the stone material cutting device is characterized in that a cutting device is arranged between the feeding device and the conveying device, a plurality of groups of radial cutting mechanisms are arranged on the cutting device, the plurality of groups of radial cutting mechanisms are correspondingly provided with a plurality of groups of moving mechanisms, and the plurality of groups of moving mechanisms are mutually matched and driven to perform relative motion on the radial cutting mechanisms so as to cut stone materials according to specified width.
Further, in this application embodiment, the cutting device still includes horizontal cutting mechanism, horizontal cutting mechanism sets up radial cutting mechanism with between the conveyer, horizontal cutting mechanism is used for cutting the stone material after passing through radial cutting mechanism cuts according to appointed length.
Further, in this application embodiment, be provided with first transfer chain between the transverse cutting mechanism and the radial cutting mechanism and be used for transporting stone material.
Further, in this application embodiment, loading attachment includes loop wheel machine and second transfer chain, and the stone material is stacked in the below position of loop wheel machine, the loop wheel machine is placed the stone material on the second transfer chain, the second transfer chain is used for carrying into the stone material cutting device.
Further, in this application embodiment, conveyer includes third transfer chain, fourth transfer chain and fifth transfer chain, passes through stone material after cutting device cuts passes through in proper order third transfer chain, fourth transfer chain and fifth transfer chain send into belt cleaning device.
Further, in this application embodiment, fourth transfer chain side is provided with semi-automatic revolving stage, with semi-automatic revolving stage corresponds and is provided with the numerical control and digs hole edging machine, semi-automatic revolving stage is used for following partial stone material as required the fourth transfer chain up-transfer extremely the numerical control digs hole edging machine and processes.
Further, in this application embodiment, the numerical control edging machine that digs hole end is provided with full-automatic revolving stage, full-automatic revolving stage is used for transporting the stone material that passes through the processing of numerical control edging machine to on the fifth conveyer line.
Further, in this application embodiment, edging fluting device includes sixth transfer chain, edging mechanism and fluting mechanism, the sixth transfer chain is used for sending into the stone material after the viscose device viscose through edging mechanism and fluting mechanism process, edging mechanism and fluting mechanism set up the side of sixth transfer chain for the side to the stone material is slotted and the edging.
Further, in the embodiment of the present application, the crane is a suction cup crane.
Further, in the embodiment of the application, a universal wheel is arranged on the semi-automatic turntable.
By last knowing, the quartz mesa processing automatic production line that this application embodiment provided, the stone material is sent into cutting device through loading attachment and is cut, and cutting device is including the radial cutting mechanism of multiunit, and the radial cutting mechanism of multiunit corresponds and is provided with multiunit moving mechanism, and multiunit moving mechanism mutually supports the radial cutting mechanism of linkage drive and carries out relative motion, can carry out many times cutting according to appointed width to the stone material simultaneously, has the beneficial effect that production efficiency is high.
Additional features and advantages of the present application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the embodiments of the present application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a schematic structural view of an automatic production line for processing a quartz stone table top according to an embodiment of the present application.
Fig. 2 is a schematic structural view of an automatic production line for processing a quartz stone table top according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of a radial cutting mechanism according to an embodiment of the present application.
In the figure: 100. a feeding device; 200. a cutting device; 300. a transportation device; 400. a cleaning device; 500. a turning device; 600. a gluing device; 700. an edging and grooving device; 800. a numerical control hole digging edge grinding machine; 101. hoisting a machine; 102. a second conveyor line; 201. a radial cutting mechanism; 202. a transverse cutting mechanism; 203. a first conveyor line; 204. a moving mechanism; 301. a third conveyor line; 302. a fourth conveyor line; 303. a fifth conveyor line; 801. a semi-automatic turntable; 802. a full-automatic turntable.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 3, an automatic production line for processing a quartz stone table top specifically includes:
the automatic edge grinding and grooving device comprises a feeding device 100, a conveying device 300 arranged at the tail of the feeding device 100, a cleaning device 400 arranged at the tail of the conveying device 300, a turning device 500 arranged at the tail of the cleaning device 400, a gluing device 600 arranged at the tail of the turning device 500 and an edge grinding and grooving device 700 arranged at the tail of the gluing device 600; the cleaning device 400, the turnover device 500, the gluing device 600 and the edging and grooving device 700 are all existing production equipment, and therefore the structures of the cleaning device and the turning device are not described in detail.
Be provided with cutting device 200 between loading attachment 100 and the conveyer 300, including the radial cutting mechanism 201 of multiunit on the cutting device 200, multiunit radial cutting mechanism 201 corresponds and is provided with multiunit moving mechanism 204, and multiunit moving mechanism 204 mutually supports linkage drive radial cutting mechanism 201 and carries out relative motion, and then cuts the stone material according to appointed width. Wherein, radial cutting mechanism 201 sets up on the crossbeam, be provided with the guide rail on the crossbeam, radial cutting mechanism 201 slides and sets up on the guide rail, moving mechanism 204 drive radial cutting mechanism 201 slides on the guide rail, radial cutting mechanism 201 is the cutting machine, cut the stone material through the saw bit, its saw bit cutting direction is the same with the moving direction of stone material, moving mechanism 204 can adopt motor drive, carry out the transmission through rack and pinion or through synchronous belt drive or through chain drive or through screw drive, and then make radial cutting mechanism 201 remove.
Through the technical scheme, loading attachment 100 sends the stone material to cutting device 200, and the smooth surface of stone material sets up, multiunit moving mechanism 204 linkage cooperation on the cutting device 200, carry out cutting process to the stone material according to appointed width drive radial cutting mechanism 201, the stone material that the cutting was accomplished sends to belt cleaning device 400 through conveyer 300 and washs, the stone material after the washing is accomplished is through turning over the smooth surface of stone material to setting down of turning over device 500, then carry out the viscose by viscose device 600, the stone material glues the manger plate limit after the viscose, strengthening rib etc. semi-manufactured goods mesa after the viscose is carried to edging fluting device 700 on, grind the straight flange with semi-manufactured goods mesa through the edging machine, open the drip groove, upper and lower limit circular arc is processed, whole quartz mesa processing completion behind this process.
In one embodiment, the cutting device 200 further includes a transverse cutting mechanism 202, the transverse cutting mechanism 202 is disposed between the radial cutting mechanism 201 and the transportation device 300, and the transverse cutting mechanism 202 is used for cutting the stone material cut by the radial cutting mechanism 201 according to a specified length. Wherein, horizontal cutting mechanism 202 has motor drive, can carry out the transmission through rack and pinion or through synchronous belt drive or through chain drive or through screw drive, and then make horizontal cutting mechanism 202 remove, and horizontal cutting mechanism 202 is the cutting machine, cuts the stone material through the saw bit, and the cutting direction of saw bit is mutually perpendicular with the moving direction of stone material.
Through the technical scheme, the stone material is cut according to the specified length through the transverse cutting mechanism 202.
In one embodiment, a first conveying line 203 is arranged between the transverse cutting mechanism 202 and the radial cutting mechanism 201 for conveying stone material.
Through above-mentioned technical scheme, the stone material gets into first transfer chain 203 and transports after radial cutting mechanism 201 cuts, because the cutting through radial cutting mechanism 201 has, has the stone material strip to produce, consequently, can pick up the stone material strip when carrying on first transfer chain 203, as the water bar of quartz mesa, can carry out abundant utilization to the material.
In one embodiment, the loading device 100 comprises a crane 101 and a second conveyor line 102, the stone material being deposited in a position below the crane 101, the crane 101 placing the stone material onto the second conveyor line 102, the second conveyor line 102 being adapted to convey the stone material into the cutting device 200. Wherein the crane 101 is a suction cup crane.
Through above-mentioned technical scheme, the stone material is stacked according to smooth face mode up, and the sucking disc of sucking disc loop wheel machine 101 is direct to be contacted with the smooth face of stone material, can be very steady absorb out the stone material, then put it to second transfer chain 102 on, second transfer chain 102 just transports the stone material to cutting device 200 and goes up cutting process.
In one embodiment, the transporting device 300 includes a third conveying line 301, a fourth conveying line 302 and a fifth conveying line 303, and the stone materials cut by the cutting device 200 are sequentially conveyed to the cleaning device 400 through the third conveying line 301, the fourth conveying line 302 and the fifth conveying line 303.
Through the technical scheme, after the stone materials are cut and processed by the cutting device 200, the stone materials enter the third conveying line 301 to be conveyed, and some waste materials can be generated in the cutting process, so that the waste materials can be picked up when the third conveying line 301 is conveyed, and then the stone materials without holes and die holes are continuously conveyed to the cleaning device 400 through the fourth conveying line 302 and the fifth conveying line 303 to be cleaned.
In one embodiment, a semi-automatic turntable 801 is disposed at a side of the fourth conveying line 302, and a numerical control hole-digging edge grinding machine 800 is disposed corresponding to the semi-automatic turntable 801, and the semi-automatic turntable 801 is used for transferring a part of the stone material from the fourth conveying line 302 to the numerical control hole-digging edge grinding machine 800 for processing as required. Wherein, semi-automatic revolving stage 801 includes the frame, is provided with a plurality of transfer chains in the frame, the direction of delivery of a plurality of transfer chains perpendicular to fourth transfer chain 302's direction of delivery to be provided with the universal wheel on the side of a plurality of transfer chains and be convenient for the material to turn to.
Through above-mentioned technical scheme, the stone material after cutting device 200 cuts gets into third transfer chain 301 and transports, then gets into fourth transfer chain 302 from third transfer chain 301 and transports, as required, adopts artificial mode to promote toward both sides from fourth transfer chain 302 with the panel of needs processing trompil, makes the stone material get into semi-automatic revolving stage 801 on, says again that the stone material pushes and digs the numerical control and process in the hole edging machine 800.
In one embodiment, a full-automatic turntable 802 is disposed at the end of the numerically controlled hole-digging edge grinding machine 800, and the full-automatic turntable 802 is used for transferring the stone material processed by the numerically controlled hole-digging edge grinding machine 800 to the fifth conveyor line 303. The full-automatic turntable 802 includes a frame, and a conveying direction of the plurality of conveying lines on the frame is perpendicular to a conveying direction of the fifth conveying line 303.
Through the technical scheme, when the stone material flows out to the full-automatic turntable 802 after being processed by the numerical control hole-digging edge grinding machine 800, the processed stone material is conveyed to the fifth conveying line 303 by the conveying line on the full-automatic turntable 802.
In one embodiment, the edging and grooving device 700 includes a sixth conveying line, an edging mechanism and a grooving mechanism, the sixth conveying line is used for conveying the stone material glued by the gluing device 600 to the edging mechanism and the grooving mechanism for processing, and the edging mechanism and the grooving mechanism are disposed on the side of the sixth conveying line and are used for grooving and edging the side of the stone material.
Through the technical scheme, the stone material transports to belt cleaning device 400 from fifth transfer chain 303 and washs, place the smooth surface upset of stone material to down through turning device 500 after air-drying, then carry out the mesa batching, the part is polished, glue the manger plate limit, the strengthening rib etc. forms semi-manufactured goods mesa, semi-manufactured goods mesa after the viscose is carried through the sixth transfer chain, edging mechanism and slotting mechanism all set up the side at the sixth transfer chain, and then grind the straight flange to semi-manufactured stone mesa, open the drip, the processing of upper and lower limit circular arc, final whole quartz stone mesa processing is accomplished.
The quartz stone table board processing automatic production line recorded in the application can process 400-600 meters of table boards every day, and the processing yield is calculated according to the quantity of the CNC hole digging edge grinding machines 800 and the length of the gluing device 600, so that the efficiency is improved by multiple times compared with the efficiency of a traditional manual processing mode. The whole plate and the table top are completely moved on the production line after the plate is arranged on the table top, the table top and the plate do not need to fall to the ground, and the labor intensity is reduced. The processed table surface has good straightness, the processed surface is smooth and has good hand feeling, and the processed edges, surfaces and lines have consistent shapes.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. The utility model provides a quartz stone mesa processing automatic production line which characterized in that includes:
the automatic edge grinding and grooving device comprises a feeding device, a conveying device arranged at the tail of the feeding device, a cleaning device arranged at the tail of the conveying device, a turning device arranged at the tail of the cleaning device, a gluing device arranged at the tail of the turning device and an edge grinding and grooving device arranged at the tail of the gluing device;
the stone material cutting device is characterized in that a cutting device is arranged between the feeding device and the conveying device, a plurality of groups of radial cutting mechanisms are arranged on the cutting device, the plurality of groups of radial cutting mechanisms are correspondingly provided with a plurality of groups of moving mechanisms, and the plurality of groups of moving mechanisms are mutually matched and driven to perform relative motion on the radial cutting mechanisms so as to cut stone materials according to specified width.
2. The automatic production line for processing quartz stone tables as claimed in claim 1, wherein the cutting device further comprises a transverse cutting mechanism disposed between the radial cutting mechanism and the transportation device, the transverse cutting mechanism being configured to cut the stone materials cut by the radial cutting mechanism according to a specified length.
3. The automatic production line for processing quartz stone tables as claimed in claim 2, wherein a first conveying line is arranged between the transverse cutting mechanism and the radial cutting mechanism for conveying stone materials.
4. The automatic production line for processing quartz stone floors as claimed in claim 1, wherein said loading device comprises a crane and a second conveyor line, wherein the stone material is stacked at a position below said crane, said crane places the stone material on said second conveyor line, said second conveyor line is used for conveying the stone material into said cutting device.
5. The automatic production line for processing quartz stone tables as claimed in claim 1, wherein the transporting device comprises a third transporting line, a fourth transporting line and a fifth transporting line, and stone materials cut by the cutting device are sequentially transported to the cleaning device through the third transporting line, the fourth transporting line and the fifth transporting line.
6. The automatic production line for processing the quartz stone table top as claimed in claim 5, wherein a semi-automatic turntable is arranged at a side of the fourth conveying line, a numerical control hole-digging edge grinding machine is arranged corresponding to the semi-automatic turntable, and the semi-automatic turntable is used for transferring part of stone materials from the fourth conveying line to the numerical control hole-digging edge grinding machine for processing according to requirements.
7. The automatic production line for processing the quartz stone table top as claimed in claim 6, wherein a full-automatic turntable is arranged at the end of the numerical control hole-digging edge grinding machine and is used for transferring stone materials processed by the numerical control hole-digging edge grinding machine to the fifth conveying line.
8. The automatic production line for processing the quartz stone table top according to claim 1, wherein the edging and grooving device comprises a sixth conveying line, an edging mechanism and a grooving mechanism, the sixth conveying line is used for conveying the stone material after being glued by the gluing device into the edging mechanism and the grooving mechanism for processing, and the edging mechanism and the grooving mechanism are arranged on the side edge of the sixth conveying line and used for grooving and edging the side edge of the stone material.
9. The automatic production line for processing quartz stone tables as claimed in claim 4, wherein the crane is a suction cup crane.
10. The automatic production line for processing quartz stone tables as claimed in claim 6, wherein the semi-automatic turntable is provided with universal wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022437240.1U CN213648170U (en) | 2020-10-28 | 2020-10-28 | Automatic production line for processing quartz stone table board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022437240.1U CN213648170U (en) | 2020-10-28 | 2020-10-28 | Automatic production line for processing quartz stone table board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213648170U true CN213648170U (en) | 2021-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022437240.1U Active CN213648170U (en) | 2020-10-28 | 2020-10-28 | Automatic production line for processing quartz stone table board |
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|---|---|
| CN (1) | CN213648170U (en) |
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- 2020-10-28 CN CN202022437240.1U patent/CN213648170U/en active Active
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