CN213626452U

CN213626452U - Floor block and wall panel

Info

Publication number: CN213626452U
Application number: CN202021610096.0U
Authority: CN
Inventors: 高峰; 刘在祥; 陈艳凤; 蔡园丰; 王兵; 牛争艳
Original assignee: Shanghai Xingye Material Technology Co Ltd
Current assignee: Shanghai Xingye Material Technology Co Ltd
Priority date: 2020-08-05
Filing date: 2020-08-05
Publication date: 2021-07-06
Anticipated expiration: 2030-08-05

Abstract

The application relates to a floor block and shingle, the two includes respectively: the corrugated substrate comprises an upper plate body, a lower plate body and a corrugated core layer; a finishing layer; buckling; the buckle that is located the flute sandwich layer lateral part is formed with between the upper plate body and the lower plate body and inlays the dress groove, and the side of upper plate body and the side of lower plate body are at buckle inlay dress groove department level dislocation arrangement, and the top surface and the bottom surface of buckle have different width dimension on the direction of depth, and buckle embedding buckle inlays the dress groove and welds or bonds fixedly with upper plate body or/and lower plate body. This application is optimized the corrugated substrate structure of floor block and shingle nail to can be at the firm buckle structure of corrugated substrate side position fixed position, make the floor block or shingle nail homoenergetic of various materials splice the installation fast.

Description

Floor block and wall panel

Technical Field

The application relates to the field of ground and wall decoration, in particular to a floor block and a wall panel.

Background

By searching, we have found a solution to construct floor boards or wall panels by applying and fixing a veneer layer on the surface of a honeycomb panel. Flooring or shingle structures based on corrugated board have not been retrieved.

However, due to structural limitations, in the retrieved documents, neither the floor boards nor the wall panels of the honeycomb substrate can be skillfully provided with the snap structures, which brings inconvenience to the installation construction thereof.

The present application is hereby presented.

Disclosure of Invention

The technical problem that this application will solve is: the utility model provides a floor block and shingle nail that is formed by flute base plate and veneer layer complex, it optimizes flute base plate structure to can be at the firm buckle structure of flute base plate side position fixed position, make floor block or shingle nail homoenergetic of various materials splice the installation fast.

The technical scheme of the application is as follows:

a floor or wall panel comprising:

a corrugated substrate, comprising: the corrugated board comprises an upper board body, a lower board body and a corrugated core layer, wherein the lower board body is arranged below the upper board body in parallel;

the decorative layer is attached to and fixed on the upper surface of the upper plate body; and

buckling;

a buckle embedding groove located on the side portion of the corrugated core layer is formed between the upper plate body and the lower plate body, the side edge of the upper plate body and the side edge of the lower plate body are horizontally arranged in a staggered mode at the buckle embedding groove, so that the upper side groove wall and the lower side groove wall of the buckle embedding groove have different depths, the top surface and the bottom surface of the buckle have different width sizes in the depth direction, the buckle is embedded into the buckle embedding groove and is welded or bonded and fixed with the upper plate body or/and the lower plate body, at least 90% of the area of the top surface of the buckle is attached to the upper side groove wall of the buckle embedding groove, and at least 90% of the area of the bottom surface of the buckle is attached to the lower side groove wall of the buckle embedding groove;

the upper plate body and the lower plate body are rectangular plates with the same size, each side edge of the upper plate body is arranged in parallel with the corresponding side edge of the lower plate body, the upper plate body and the lower plate body are arranged in a staggered mode in the width direction and the length direction, one buckle embedded groove is formed between each side edge of the upper plate body and the corresponding side edge of the lower plate body, and one buckle is embedded in each buckle embedded groove.

On the basis of the technical scheme, the application also comprises the following preferable scheme:

the top outer side of the buckle is arranged in parallel with the side edge of the upper plate body.

The bottom outer side edge of the buckle is arranged in parallel with the side edge of the lower plate body.

The top outer side of the buckle is integrally provided with a positioning raised line which protrudes upwards and is horizontally abutted against the outer side of the side edge of the upper plate body.

The bottom outer side edge of the buckle is integrally provided with a positioning raised line which protrudes downwards and is horizontally abutted against the outer side of the side edge of the lower plate body.

Wherein two the buckle is the pin thread, two in addition the buckle be with the box of pin thread looks adaptation, one of them pin thread and one of them box arrange respectively in two long sides of going up the plate body, another pin thread and another box arrange respectively in two short sides of going up the plate body.

The buckle is adhered or welded with the upper plate body or/and the lower plate body.

The buckle, the upper plate body and the lower plate body are made of metal materials, and the buckle is fixedly welded with the upper plate body or/and the lower plate body.

The decorative layer is a wood board, a marble board, a ceramic tile board, a plastic board, decorative paper, decorative cloth or a coating layer.

The application can realize the following beneficial effects:

1. this application sets up the upper and lower plate body area increase of corrugated substrate, perhaps reduces the setting with middle corrugated core layer area to form the buckle embedded groove that is located the corrugated core layer lateral part between the corresponding side of upper and lower plate body, thereby the side of upper and lower plate body is at buckle embedded groove department level dislocation arrangement in addition, thereby makes the upside cell wall and the downside cell wall of buckle embedded groove have different depths, with top surface and bottom surface of not equidimension on the matching buckle. Thus, after the assembly is completed, the top surface of the buckle is basically and completely arranged to be attached to the upper side groove wall of the buckle embedding groove, the bottom surface of the buckle is basically and completely attached to the lower side groove wall of the buckle embedding groove, and the upper surface and the lower surface of the buckle are basically and completely covered and fixed by the upper plate body and the lower plate body of the corrugated base plate, so that the possibility that the upper plate body or the lower plate body of the corrugated base plate is pressed (warped) and deformed due to the stress of the buckle is reduced.

2. When the four sides of the rectangular corrugated substrate are provided with the buckle embedding grooves with the structures, the upper plate body and the lower plate body are only required to be set to be of the same size, and the upper plate body and the lower plate body are arranged in a staggered mode in the length direction and the width direction (along the diagonal direction), so that the rectangular corrugated substrate is convenient to implement.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below, and it is apparent that the drawings in the following description only relate to some embodiments of the present application and are not limiting on the present application.

Fig. 1 is a partial structural sectional view of a floor panel in the first embodiment of the present application.

Fig. 2 is an exploded view of fig. 1.

Fig. 3 is a schematic cross-sectional structure of the floor board in the width direction in the first embodiment of the present application.

Fig. 4 is a schematic cross-sectional structure of the floor board along the length direction in the first embodiment of the application.

Fig. 5 is a schematic exploded view of a floorboard according to one embodiment of the present invention, wherein the finishing layer is removed.

Fig. 6 is a schematic cross-sectional view of a wall panel according to a second embodiment of the present invention.

Wherein: 1-substrate, 2-finishing coat, 3-fastener and 4-wall surface;

101-upper plate body, 102-lower plate body, 103-corrugated core layer, 104-buckle embedding groove, 104 a-upper groove wall of buckle embedding groove, 104 b-lower groove wall of buckle embedding groove, 3 a-male buckle, 3 b-female buckle, 301-top surface of buckle, 302-bottom surface of buckle, 303-positioning convex strip and W-depth.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings of the embodiments of the present application. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the application without any inventive step, are within the scope of protection of the application.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. The use of the terms "a" or "an" and the like in the description and in the claims of the present application do not denote a limitation of quantity, but rather denote the presence of at least one.

In the description of the present specification and claims, the terms "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the referred device or unit must have a specific direction, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.

Embodiments of the present application will now be described with reference to the accompanying drawings.

The first embodiment is as follows:

referring to fig. 1 and 2, the floor board of the present embodiment is mainly composed of a corrugated board 1 on the lower layer, a finishing layer 2 on the upper layer, and a buckle 3 (commonly called a floor buckle) fixed to a side of the corrugated board 1.

The corrugated board 1 also includes, as in the conventional corrugated board: an upper plate 101, a lower plate 102 disposed in parallel below the upper plate, and a corrugated core layer 103 bonded (or welded) to and fixed between the upper plate and the lower plate. The finishing layer 2 is attached to the upper surface of the upper plate 101 and is adhesively fixed to the upper plate 101 by an adhesive.

Referring again to fig. 1 and 2, unlike the conventional corrugated board, the corrugated board 1 has a corrugated medium layer 103 having an area smaller than that of the upper and

lower board bodies

101 and 102, and each side edge of the corrugated medium layer 103 is located inside a corresponding side edge of the upper and

lower board bodies

101 and 102, so that a snap-fit groove 104 is formed between the upper and

lower board bodies

101 and 102 at a side portion of the corrugated medium layer. Also, the side edge of the upper plate body 101 and the side edge of the lower plate body 102 are horizontally disposed at the snap-fit groove 104 in a staggered manner such that the upper groove wall 104a and the lower groove wall 104b of the snap-fit groove 104 have different depths W. By "horizontal offset" is meant a distance in the horizontal direction.

The top surface 301 and the bottom surface 302 of the clip 3 have different width dimensions in the aforementioned depth W direction — the width of the clip 3 is the same direction as the depth of the clip-fitting groove 104. The clip 3 is fitted into the clip fitting groove 104, and the clip portion fitted into the aforementioned clip fitting groove 104 is welded and fixed to the upper and

lower plate bodies

101 and 102, and at least 90% of the area of the top surface 301 of the clip 3 is placed in abutment with the upper groove wall 104a of the clip fitting groove 104, and at least 90% of the area of the bottom surface 302 of the clip 3 is placed in abutment with the lower groove wall 104b of the clip fitting groove 104.

Further, in the present embodiment, 95% of the area of the top surface 301 of the clip 3 is disposed abutting against the upper groove wall 104a of the clip fitting groove 104. 100% of the area of the bottom surface 302 of the clip 3 is disposed against the lower groove wall 104b of the clip-fitting groove 104, and the bottom outer side of the clip 3 is disposed flush with the side of the lower plate body 101. In some other embodiments of the present application, the top outer side of the clip 3 may be arranged flush with the side of the upper plate 101, and the top surface 301 of the clip 3 is arranged to abut against the upper groove wall 104a of the clip-engaging groove 104 in its entirety (100% area).

The clip 3 may be welded to only one of the upper plate 101 and the lower plate 102. The advantage of so designing lies in: the assembly efficiency of buckle and corrugated substrate 1 has been promoted. But has the defects that: the connection strength of the clip and the corrugated base plate 1 is slightly poor.

Alternatively, an adhesive may be applied to the clip 3, and the clip portion fitted into the clip fitting groove 104 may be fixed to the upper plate 101 and/or the lower plate 102 by the adhesive.

When the floor block is installed indoors (or outdoors), the upper surface of the decorative layer 2 is exposed in the environment for people to step on, so that the decorative layer has a decorative function and good wear resistance. The veneer layer 2 is typically a marble, tile, wood or plastic board, including relatively soft rubber, plastic boards. The facing layer 2 is marble in this embodiment. Further, the finishing layer 2 may be a paint layer formed of paint applied to the upper surface of the substrate.

In this embodiment, the corrugated board 1 is a corrugated aluminum board, the upper board 101 and the lower board 102 are both aluminum boards, and the middle corrugated layer 103 is an aluminum corrugation. The buckle 3 is made of aluminum alloy and is formed by cutting aluminum alloy sections. Of course, the corrugated substrate 1 and the buckle 3 may also be made of other materials, for example, the buckle 3 may be an integrally formed plastic part.

In the manufacturing process of this floor block, when inlaying buckle 3 in buckle inlaying groove 104, the inlaying depth of buckle 3 is difficult to control, and this position that leads to buckle 3 on each floor block is not unified, and then leads to each floor block to link together the back, and the gap between adjacent floor blocks is not of uniform size, influences beautifully. Even the severe situation may result in the panels being unable to be assembled together.

On this basis, in the present embodiment, the positioning protrusion 303 protruding upward is integrally provided on the top outer side of each clip 3, and the positioning protrusion 303 on the top outer side of each clip 3 and the corresponding side of the upper plate 101 abut against each other in the horizontal direction — the positioning protrusion is disposed on the outer side of the corresponding side of the upper plate, which is why 5% of the area of the top surface 301 of each clip 3 is not disposed against the upper groove wall 104a of the clip fitting groove 104.

During assembly, the buckle 3 is aligned with the buckle embedding groove 104 and inserted inwards, and when the positioning raised line 303 on the buckle 3 abuts against the corresponding side edge of the upper plate body and cannot be further inserted, the installation of the buckle 3 is in place.

Obviously, the positioning convex strip 303 on the buckle 3 can not only position the embedded depth of the buckle 3, but also position the embedded angle of the buckle 3 very accurately.

In some other embodiments of the present application, a positioning protruding strip protruding downward and horizontally abutting against the outer side of the lower plate 102 may also be integrally disposed on the outer side of the bottom of the buckle 3, so as to accurately position the insertion depth and angle of the buckle 3.

Referring to fig. 3 to 5, in the present embodiment, the upper plate body 101 and the lower plate body 102 are rectangular plates having the same size, each side of the upper plate body 101 is arranged in parallel with the corresponding (two) sides of the lower plate body 102, and the upper plate body 101 and the lower plate body 102 are arranged in a staggered manner in the width and length directions — the sides of the upper plate body and the lower plate body are not vertically aligned. Moreover, the buckle embedding grooves 104 are formed between each side edge of the upper plate body 101 and the corresponding side edge of the lower plate body 102, so that there are four buckle embedding grooves 104, and each buckle embedding groove 104 is embedded with one buckle 3 of the above structure, so that there are four buckles 3.

In the embodiment, two of the four buckles 3 on the side edge of the floor board are set as male buckles 3a, and the other two buckles are set as female buckles 3b matched with the male buckles 3 a. Specifically, one of the male buckles 3a and one of the female buckles 3b are respectively disposed on two long sides of the upper plate 101 (also long sides of the lower plate), and the other one of the male buckles 3a and the other one of the female buckles 3b are respectively disposed on two short sides of the upper plate 101 (also short sides of the lower plate). By "adapted" is meant: the male buckle 3a and the female buckle 3b detached from the corrugated board 1 can be engaged with each other. Therefore, any two floor blocks with the structure can be directly spliced and fixed with each other to form a large-area floor system.

In the present embodiment, the terms "horizontal", "up" and "down" are used with reference to fig. 1.

Example two:

fig. 6 shows a concrete embodiment of the wall panel of the present application, which has the same structure as the floor boards in the first embodiment except that the first embodiment uses it as the wall panel, and the second embodiment uses it as the floor boards.

The wall panel can be fixed on the outer wall surface of a building to serve as an outer wall panel, and can also be arranged on the inner wall surface of the building to serve as an inner wall panel. The facing layer 2 of the wall panel can be decorative paper or decorative cloth, besides the marble plate, ceramic tile plate, wood plate, plastic plate or paint layer in the first embodiment, wherein the decorative cloth is preferably flocked cloth with heat preservation and moisture resistance.

When the wall surface system is installed, the wall surface plates with the male buckle and the female buckle on the side edges can be mutually spliced and fixed, each wall surface plate can be installed and positioned by taking the previous wall surface plate as a foundation, the installation of the wall surface system is facilitated, and the formed wall surface system has good structural integrity and attractiveness.

It should be noted that in some other embodiments of the present application, the floor boards or wall panels can be made in other shapes, such as triangular, hexagonal, fan-shaped, and even various shapes. Moreover, the above-mentioned buckle 3 is not necessarily arranged on each side of the floor board or the wall panel, and the buckle 3 may be arranged on at least one side according to actual needs, and it is of course preferable that at least one side is provided with a male buckle, and at least another side is provided with a female buckle. Moreover, when a plurality of male buttons 3a and a plurality of female buttons 3b are provided on one floor board, each male button 3 may have a different structure, and each female button may also have a different structure, for example, the floor board disclosed in chinese patent application No. CN101910528B has two long sides respectively provided with a male button and a female button which are mutually matched in a manner of turning at an oblique angle, and two short sides respectively provided with a male button and a female button which are mutually matched in a manner of vertical displacement, which obviously is not excluded by the claims of the present application.

The above are exemplary embodiments of the present application only, and are not intended to limit the scope of the present application, which is defined by the appended claims.

Claims

1. A floor panel, comprising:

a corrugated substrate (1) comprising: the corrugated plate comprises an upper plate body (101), a lower plate body (102) arranged below the upper plate body in parallel, and a corrugated core layer (103) fixedly connected between the upper plate body and the lower plate body;

the decorative layer (2) is attached to the upper surface of the upper plate body (101); and

a buckle (3);

a buckle embedding groove (104) located at the side part of the corrugated core layer is formed between the upper plate body (101) and the lower plate body (102), the side edge of the upper plate body (101) and the side edge of the lower plate body (102) are horizontally arranged at the buckle embedding groove (104) in a staggered manner, so that the upper groove wall (104a) and the lower groove wall (104b) of the buckle embedding groove (104) have different depths (W), the top surface (301) and the bottom surface (302) of the buckle (3) have different width sizes in the depth direction, the buckle (3) is embedded into the buckle embedding groove (104) and is welded or adhered and fixed with the upper plate body (101) or/and the lower plate body (102), at least 90% of the area of the top surface (301) of the buckle (3) is arranged to be attached to the upper groove wall (104a) of the buckle embedding groove (104), at least 90% of the area of the bottom surface (302) of the buckle (3) is arranged in an abutting mode with the lower side groove wall (104b) of the buckle embedding groove (104);

the upper plate body (101) and the lower plate body (102) are rectangular plates with the same size, each side edge of the upper plate body (101) is arranged in parallel with the corresponding side edge of the lower plate body (102), the upper plate body (101) and the lower plate body (102) are arranged in a staggered mode in the width direction and the length direction, one buckle embedding groove (104) is formed between each side edge of the upper plate body (101) and the corresponding side edge of the lower plate body (102), and one buckle (3) is embedded in each buckle embedding groove (104).

2. -floor panel according to claim 1, characterized in that the top outer side of the clasp (3) is arranged flush with the side of the upper panel (101).

3. -floor panel according to claim 1, characterized in that the bottom outer side of the clasp (3) is arranged flush with the side of the lower plate (102).

4. -floor panel according to claim 1, characterized in that the top outer side of the clasp (3) is integrally provided with a positioning bead (303) projecting upwards and resting horizontally against the outer side of the upper panel (101).

5. -floor panel according to claim 1, characterized in that the bottom outer side of the clasp (3) is integrally provided with a positioning bead (303) projecting downwards and resting horizontally against the outer side of the lower panel (102).

6. -floor panel according to claim 1, characterized in that two of said snapping hooks (3) are male hooks (3a) and two of said snapping hooks (3) are female hooks (3b) adapted to said male hooks, wherein one male hook (3a) and one female hook (3b) are arranged on two long sides of said upper panel (101), respectively, and the other male hook (3a) and the other female hook (3b) are arranged on two short sides of said upper panel (101), respectively.

7. -floor panel according to claim 1, characterized in that the clasp (3) is glued or welded to the upper panel (101) or/and to the lower panel (102).

8. -floor panel according to claim 7, characterized in that said clasp (3), said upper plate (101) and said lower plate (102) are all made of metal, said clasp (3) being fixed by welding to said upper plate (101) or/and to said lower plate (102).

9. -floor panel according to claim 1, characterized in that the finishing layer (2) is a wood board, marble board, tile board, plastic board, decorative paper, decorative cloth or a paint layer.

10. A wall panel, comprising:

a buckle (3);

11. A wall panel according to claim 10, characterised in that the top outer side of the clip (3) is arranged flush with the side of the upper panel (101).

12. The wall panel according to claim 10, characterized in that the bottom outer side of the catch (3) is arranged flush with the side of the lower panel (102).

13. The wall panel according to claim 10, wherein the top outer side of the buckle (3) is integrally provided with a positioning rib (303) which protrudes upward and horizontally abuts against the outer side of the upper plate body (101).

14. The wall panel according to claim 10, wherein the bottom outer side of the buckle (3) is integrally provided with a positioning rib (303) which protrudes downwards and horizontally abuts against the outer side of the lower plate (102).

15. The wall panel according to claim 10, wherein two of the fasteners (3) are male fasteners (3a) and the other two fasteners (3) are female fasteners (3b) adapted to the male fasteners, wherein one male fastener (3a) and one female fastener (3b) are respectively disposed on two long sides of the upper plate (101), and the other male fastener (3a) and the other female fastener (3b) are respectively disposed on two short sides of the upper plate (101).

16. A wall panel according to claim 10, characterised in that the clip (3) is adhesively or weld-fixed to the upper panel (101) or/and the lower panel (102).

17. The wall panel according to claim 16, wherein the clip (3), the upper plate (101) and the lower plate (102) are made of metal, and the clip (3) is welded and fixed with the upper plate (101) or/and the lower plate (102).

18. A wall panel according to claim 10, characterised in that the finishing layer (2) is a wood board, marble board, tile board, plastic board, decorative paper, decorative cloth or a paint layer.