CN213623864U - Full-automatic glass breaking machine - Google Patents
Full-automatic glass breaking machine Download PDFInfo
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- CN213623864U CN213623864U CN202021423211.3U CN202021423211U CN213623864U CN 213623864 U CN213623864 U CN 213623864U CN 202021423211 U CN202021423211 U CN 202021423211U CN 213623864 U CN213623864 U CN 213623864U
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Abstract
The utility model relates to a full-automatic glass breaks mascerating machine off with fingers and thumb, including frame, feed mechanism, break piece compression roller mechanism, discharge mechanism off with the fingers and thumb, the frame is whole to be built the frame that forms through section bar and steel sheet, and feed mechanism passes through the feed mechanism mounting panel to be fixed in frame top surface feeding one end, and discharge mechanism passes through the discharge mechanism mounting panel to be fixed in frame top surface ejection of compact one end, breaks piece compression roller mechanism off with the fingers and thumb and fixes in the frame between feed mechanism and the discharge mechanism, and full-automatic glass breaks mascerating machine's feeding conveying speed with the fingers and thumb. The utility model discloses a lower compression roller is poor with the difference in height of business turn over material conveying roller and business turn over material conveying mechanism's conveying speed, and the decurrent pressure that the compression roller gave glass sheet is broken off to the reunion, realizes breaking off the piece off with the fingers and thumb in succession of piece machine and glass break off with the fingers and thumb a mouthful level and smooth, combines through mechanical structure and photoelectric signal, automatic and last process equipment, automatic and next process equipment seamless butt joint realize automatic production line.
Description
Technical Field
The utility model relates to a glass lithography apparatus technical field, in particular to full-automatic glass breaks mascerating machine off with fingers and thumb
Background
At present, glass is required to be treated before being printed, and the current treatment process is to divide each large glass into small glasses and then carry out sheet breaking treatment to automatically flow to equipment of the next process;
most of the existing sheet breaking machines in the market are manual sheet breaking machines or semi-automatic non-connection sheet breaking machines, cannot be connected with the previous process in the production line, realize continuous sheet breaking in the action of the production line, have low production efficiency and cannot meet the requirement of modern rapid production.
Disclosure of Invention
The utility model aims at: the full-automatic glass severing machine can not meet the connection requirement of a full-automatic production line and can not realize continuous severing.
The technical solution of the utility model is that: the utility model provides a full-automatic glass breaks mascerating machine off with fingers and thumb, its special character lies in, includes frame, feed mechanism, breaks piece compression roller mechanism, discharge mechanism off with fingers and thumb, the whole frame of putting up the formation through section bar and steel sheet of frame, feed mechanism passes through the feed mechanism mounting panel to be fixed frame top surface feeding one end, discharge mechanism passes through the discharge mechanism mounting panel to be fixed frame top surface ejection of compact one end, break piece compression roller mechanism off with fingers and thumb and fix in the frame between feed mechanism and the discharge mechanism, full-automatic glass breaks mascerating machine's feeding conveying speed with fingers and thumb and is less than ejection of compact conveying speed.
Preferably, the method comprises the following steps: the whole rack is a frame formed by welding a plurality of sectional materials and steel plates, feeding mechanism mounting plates are symmetrically and fixedly arranged on two sides of the top surface of the feeding end of the rack through fixing elements, a feeding motor mounting plate is further fixedly arranged on the rack below the discharging end of the feeding mechanism mounting plates, discharging mechanism mounting plates are symmetrically arranged on two sides of the top surface of the discharging end of the rack through fixing elements, and a discharging motor mounting plate is further fixedly arranged on the rack below the feeding end of the discharging mechanism mounting plates;
the feeding mechanism mounting panel is discontinuous with the discharging mechanism mounting panel, and the below frame of interval department has still set firmly down the compression roller mounting panel, frame top surface both sides have still set firmly the installing support, installing support top surface bilateral symmetry has set firmly the upper compression roller mounting panel.
Preferably, the method comprises the following steps: the feeding mechanism comprises roller shaft mounting side plates which are arranged oppositely on feeding mechanism mounting plates on two sides, a plurality of conveying roller bearing seats which are uniformly arrayed at equal intervals and fixedly arranged on the outer sides of the roller shaft mounting side plates, a plurality of conveying rollers which are arranged between the two roller shaft mounting side plates through the conveying roller bearing seats, a transmission chain wheel sleeved at one end of each conveying roller, and a feeding driving motor, wherein a first driving chain wheel is sleeved on an output shaft of the feeding driving motor;
a plurality of tensioning chain wheels are fixedly arranged on the side surface of the rack below the transmission chain wheel;
the structure of the discharging mechanism is the same as that of the feeding mechanism and is arranged in a mirror image manner with the feeding mechanism, and a discharging driving motor of the discharging mechanism is fixedly arranged on a discharging motor mounting plate;
the feeding driving motor and the discharging driving motor are both variable frequency motors, and the rotating speed ratio of the feeding driving motor to the discharging driving motor is 1: 3;
the feeding mechanism also comprises a backup wheel fixed on the frame, the backup wheel is arranged between every two conveying rollers, and the height of a horizontal pulley at the top end of the backup wheel is higher than the top height of the conveying rollers, so that the backup wheel is used for stopping materials along the edge during manual feeding;
the discharging mechanism further comprises a pair of deceleration photoelectric sensors and a pair of discharging induction photoelectric sensors, the deceleration photoelectric sensors and the discharging induction photoelectric sensors are fixed on the rack through fixing elements, the deceleration photoelectric sensors are electrically connected with the control assembly, and the discharging induction photoelectric sensors are electrically connected with the control assembly of the next process equipment.
Preferably, the method comprises the following steps: the sheet breaking-off press roller mechanism comprises an upper press roller assembly and a lower press roller assembly, the upper press roller assembly is fixed on a mounting bracket above the frame through an upper press roller mounting plate, the lower press roller assembly is fixedly arranged on a lower press roller mounting plate and is positioned in a gap formed between the feeding mechanism and the discharging mechanism, and the upper press roller assembly is positioned right above the lower press roller assembly.
Preferably, the method comprises the following steps: the upper compression roller assembly comprises guide rail mounting plates respectively fixed on the upper compression roller mounting plates on two sides, guide rails fixedly arranged on the guide rail mounting plates, and two groups of upper compression roller horizontal adjusting mechanisms which are arranged on the guide rails in a sliding manner in parallel through linear sliders;
the upper compression roller horizontal adjusting mechanism comprises a mounting plate fixed above linear sliding blocks on two sides through a fixing element, an upper compression roller vertical adjusting mechanism fixed on the mounting plate, a knob fixing support fixedly arranged on a guide rail mounting plate on one side, and a top surface screw rod adjusting support fixedly arranged on one side of the mounting plate, wherein the knob fixing support is abutted against the end part of a guide rail, the knob fixing support and the screw rod adjusting support are both positioned on the same side of the upper compression roller horizontal adjusting mechanism, a bearing hole penetrates through the knob fixing support, a bearing is arranged in the bearing hole, a screw hole penetrates through the screw rod adjusting support, a center hole of the bearing and the screw hole are positioned on the same axis, a center hole of the bearing of the knob fixing support and the screw rod adjusting support screw hole are sequentially penetrated after the adjusting knob is connected with the screw rod, an adjusting handle is rotated, adjusting the displacement distance of the upper press roll horizontal adjusting mechanism along the direction of the guide rail, thereby controlling the distance between the two upper press rolls;
an upper cover is fixed above the mounting plate;
the side of guide rail mounting panel has set firmly the lock plate through fixed component, the side that the mounting panel is located same one end has set firmly locking clamp plate, wear to be equipped with the locking handle on the locking clamp plate, push down the locking handle, locking clamp plate and lock plate pressure tight fit, the horizontal displacement of compression roller horizontal adjustment mechanism on the guide rail on the locking.
Preferably, the method comprises the following steps: the upper compression roller vertical adjusting mechanism is divided into a driving end and a driven end and consists of a guide mechanism fixed below the mounting plate through a fixing element, an upper compression roller mounting assembly arranged on the inner side of the guide mechanism, upper compression rollers arranged on the upper compression roller mounting assemblies on two sides, and a worm gear lifter which is fixed above the mounting plate through the fixing element and is connected with the upper compression roller mounting assembly through a worm, wherein the driving end worm gear lifter and the driven end worm gear lifter complete transmission synchronization between the driving end and the driven end through a connecting screw;
go up the vertical adjustment mechanism of compression roller and still include hand wheel adjustment mechanism, hand wheel adjustment mechanism includes adjusting hand wheel, regulation pole, vertical regulation support sets firmly to be located drive end worm gear lift one end at the mounting panel, it has the round hole to run through along the horizontal direction on the vertical regulation support, adjusting hand wheel passes after being connected with the regulation pole the round hole is connected with the worm gear drive of drive end worm gear lift.
Preferably, the method comprises the following steps: the inboard dovetail that has run through from last to extremely down of guiding mechanism, it includes the mount pad, sets firmly through fixed element to go up the compression roller installation component the inboard last compression roller bearing frame of mount pad, the protruding forked tail slider that is equipped with dovetail cross sectional shape agrees with of mount pad lateral surface, the inside protruding connecting block that is equipped with in mount pad top, the connecting block has the fixed orifices from last to running through down, the worm passes the bolt is equipped with soon behind the fixed orifices, forked tail slider cover is packed into in the dovetail, it goes up the compression roller installation component and goes up and down along the dovetail under the effect of worm gear lift.
Preferably, the method comprises the following steps: the top of the worm gear-worm lifter at the driving end is also fixedly provided with a scale, the top end of the worm is fixedly provided with a pointer, when the hand wheel is rotated to control the action of the worm gear-worm lifter, the worm drives the pointer to move in the vertical direction, and the lifting height of the upper compression roller is accurately adjusted through the reading indicated by the pointer;
the vertical adjusting support is further provided with a pressing handle, the end of the pressing handle penetrates through the vertical adjusting support to abut against an adjusting hand wheel shaft, the pressing handle is pressed downwards, and the adjusting hand wheel is locked to rotate, so that the upper pressing roller is locked to move in the vertical direction.
Preferably, the method comprises the following steps: the side surface of the upper cover of the upper press roll horizontal adjusting mechanism close to one side of the discharging mechanism is fixed with a press roll assembly through a fixing element, the press roll assembly comprises two parallel fixing supports fixed on the side surface of the upper cover, a bearing support fixed below the fixing supports through bolts, and a press roll arranged between the two bearing supports.
Preferably, the method comprises the following steps: the lower compression roller assembly comprises a lower compression roller mechanism and a brush mechanism, wherein the lower compression roller mechanism comprises a lower compression roller bearing seat mounting plate fixed above the lower compression roller mounting plate, a lower compression roller bearing seat fixedly arranged on the lower compression roller bearing seat mounting plate, and a lower compression roller arranged between the lower compression roller bearing seats on the two sides;
a driven chain wheel is sleeved at one end, close to the feeding driving motor, of the lower compression roller, a second driving chain wheel is further sleeved on the feeding driving motor, and the driven chain wheel is in transmission connection with the second driving chain wheel through a chain;
the top point of the lower pressure roller is higher than the feeding mechanism conveying roller and the discharging mechanism conveying roller;
the brush assembly comprises a brush roller bearing seat mounting plate fixed below the lower pressing roller mounting plate, an inverted brush roller bearing seat fixedly arranged below the brush roller bearing seat mounting plate, and a brush roller arranged between the two brush roller bearing seats;
and the brush on the outer ring of the brush roller is in contact with the outer surface of the lower press roller and is used for cleaning glass residues on the surface of the lower press roller.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model provides an upper compression roller assembly of a full-automatic glass sheet severing machine is provided with an adjusting mechanism in the horizontal direction and the vertical direction, and can adapt to sheet severing of glass with different sizes and thicknesses through the horizontal adjusting mechanism and the vertical adjusting mechanism, so that the applicability of the sheet severing machine is wide;
the horizontal adjusting mechanism and the vertical adjusting mechanism are both provided with pressing handles, and after the upper compression roller assembly is adjusted to a proper position according to the glass sheets to be processed, the horizontal direction and the vertical direction of the upper compression roller assembly are locked, so that the phenomenon that the upper compression roller assembly deviates from a set position after multiple pieces are broken off is avoided, errors are generated to damage the glass and the machine to be broken off the fingers and the fingers, the accurate position of each piece breaking off the fingers and the fingers is ensured, and the rejection rate is reduced;
the upper compression roller mounting assembly and the guide mechanism are matched through the dovetail groove and the dovetail sliding block, so that the upper compression roller mounting assembly is prevented from being separated from the guide mechanism when the lifting action of the upper compression roller is completed;
the driving end worm gear lifter and the driven end worm gear lifter are tightly connected through two couplers at the left end and the right end and a connecting screw rod, so that the driving end and the driven end are synchronously transmitted, and the condition that one side of the upper compression roller is higher and the other side is lower when the height of the upper compression roller in the vertical direction is adjusted is avoided, so that the glass to be broken off and the machine are damaged;
the side face of the upper compression roller horizontal adjusting mechanism at the discharging end is further provided with a compression roller assembly for compressing discharged glass, so that vibration generated by glass during sheet breaking is reduced, and the quality of glass sheet breaking is improved;
sixthly, the rotation speed ratio of the feeding driving motor to the discharging driving motor of the full-automatic glass breaking-off machine provided by the utility model is 1:3, so that a speed difference that the feeding conveying speed is slow and the discharging conveying speed is fast is formed, and the continuous breaking-off of the glass breaking-off machine and the smoothness of the glass breaking-off opening are realized by combining the height difference of the lower pressing roller and the conveying roller.
Drawings
FIG. 1 is a schematic view of the overall structure of a full-automatic glass severing machine;
FIG. 2 is a schematic structural view of the full-automatic glass severing machine in another direction (omitting the upper press roll assembly);
FIG. 3 is a schematic view of the structure of the frame;
FIG. 4 is a schematic structural view of a feed mechanism;
FIG. 5 is a schematic structural view of an upper roll assembly;
FIG. 6 is an exploded schematic view of the upper platen vertical adjustment mechanism;
fig. 7 is a schematic structural view of the lower press roll assembly (the lower press roll mounting plate is omitted).
Description of the main Components
Detailed Description
The utility model discloses the following will make further detail with the accompanying drawing:
referring to fig. 1, the full-automatic glass breaking machine comprises a frame 1, a feeding mechanism 2, a glass breaking press roller mechanism 3 and a discharging mechanism 4, wherein the frame 1 is a frame which is constructed by a square tube and a steel plate, the feeding mechanism 2 is fixed at the feeding end of the top surface of the frame through a feeding mechanism mounting plate 12, the discharging mechanism 4 is fixed at the discharging end of the top surface of the frame through a discharging mechanism mounting plate 13, and the glass breaking press roller mechanism 3 is fixed on the frame between the feeding mechanism 2 and the discharging mechanism 4.
Referring to fig. 3, the whole rack is a rectangular frame 11 formed by welding a plurality of square tubes and steel plates, feeding mechanism mounting plates 12 are symmetrically and fixedly arranged on two sides of the top surface of the feeding end of the rack through bolts, a feeding motor mounting plate 14 is further fixedly arranged on the rack below the discharging end of the feeding mechanism mounting plate 12, discharging mechanism mounting plates 13 are symmetrically and fixedly arranged on two sides of the top surface of the discharging end of the rack through bolts, and a discharging motor mounting plate 15 is further fixedly arranged on the rack below the feeding end of the discharging mechanism mounting plates 13;
feed mechanism mounting panel 12 is discontinuous with discharge mechanism mounting panel 13, and the below frame of interval department has still set firmly lower compression roller mounting panel 16, frame top surface both sides have still set firmly the installing support 17 of putting up by a plurality of square channels and forming, installing support 17 top surface bilateral symmetry has set firmly upper compression roller mounting panel 18.
Referring to fig. 1, 2 and 4, the feeding mechanism 2 includes opposite roll shaft mounting side plates 21 on the feeding mechanism mounting plates 12 on two sides, a feeding roller bearing seat 22, a feeding roller 23, a transmission chain wheel 24 and a feeding driving motor 25, the roll shaft mounting side plates 21 are equidistantly and uniformly provided with a plurality of grooves 211 in a concave manner, the feeding roller bearing seat 22 is fixedly arranged on the outer side of the roll shaft mounting side plate 21 through bolts, and the bearing center holes of the feeding roller bearing seat 22 correspond to the center holes of the grooves 211 one by one;
the conveying roller 23 penetrates through the groove 211 and is installed between the two roller installation side plates 21 through a conveying roller bearing seat 22, a driving end of the conveying roller 23 is sleeved with a driving chain wheel 24, an output shaft of the feeding driving motor 25 is sleeved with a first driving chain wheel 251, the driving chain wheel 24 of the conveying roller 23 is in driving connection with the first driving chain wheel 251 of the feeding driving motor 25 through a chain, the feeding driving motor 25 is fixedly arranged on the feeding motor installation plate 14, and a tension wheel 26 is fixedly arranged between every two driving chain wheels 24 on the outer side of each roller installation side plate 21 and used for adjusting the tension degree of the driving chain;
a plurality of tensioning chain wheels 27 are fixedly arranged on the side surface of the rack 1 below the transmission chain wheel 24 and used for further adjusting the tension degree of the transmission chain;
the structure of the discharging mechanism 4 is the same as that of the feeding mechanism 2 and is arranged in a mirror image manner with the feeding mechanism 2, and the discharging driving motor 41 of the discharging mechanism 4 is fixedly arranged on the discharging motor mounting plate 15.
The feeding driving motor 25 and the discharging driving motor 41 both use variable frequency motors, the output rotating speed of the feeding driving motor 25 is n, the output rotating speed of the discharging driving motor 41 is 3n, and n is adjusted by taking an integer rotating speed according to the size of the glass sheet to be actually processed.
The feeding mechanism 2 further comprises a idler 28 fixed on the rack 1, the idler 28 is arranged between every two conveying rollers 23, and a horizontal pulley at the top end of the idler 28 is higher than the top points of the conveying rollers 23 and used for carrying out edge-abutting material blocking during manual feeding;
the discharging mechanism 4 further comprises a pair of deceleration photoelectric sensors 42 and a pair of discharging induction photoelectric sensors 45, the deceleration photoelectric sensors 42 and the discharging induction photoelectric sensors 43 are fixed on the frame 1 through bolts, the deceleration photoelectric sensors 42 are electrically connected with the control assembly and used for feeding back the discharging speed of the discharging mechanism, and the discharging induction photoelectric sensors 43 are electrically connected with the control assembly of the next process equipment.
Referring to fig. 1, 5, 6 and 7, the sheet severing roller mechanism 3 includes an upper roller assembly 31 and a lower roller assembly 32, the upper roller assembly 31 is fixed on the mounting bracket 17 above the frame 1 through an upper roller mounting plate 18, the lower roller assembly 32 is fixed on the lower roller mounting plate 16 and is located in a gap formed between the feeding mechanism 2 and the discharging mechanism 4, and the upper roller assembly 21 is located right above the lower roller assembly 32.
The upper compression roller assembly 31 comprises guide rail mounting plates 311 respectively fixed on the upper compression roller mounting plates 18 on the two sides, guide rails 312 fixedly arranged on the guide rail mounting plates 311, and two groups of upper compression roller horizontal adjusting mechanisms which are arranged on the guide rails in parallel in a sliding manner through linear sliding blocks 313;
the upper compression roller horizontal adjusting mechanism comprises a mounting plate 314 fixed above linear sliding blocks 313 on two sides through bolts, an upper compression roller vertical adjusting mechanism 315 fixed on the mounting plate 314, a knob fixing support 316 fixedly arranged on a guide rail mounting plate 311 on one side, and a top surface screw adjusting support 317 fixedly arranged on one side of the mounting plate 314, wherein the knob fixing support 316 abuts against the end part of the guide rail 311, the knob fixing support 316 and the screw adjusting support 317 are both positioned on the same side of the upper compression roller horizontal adjusting mechanism, a bearing hole penetrates through the knob fixing support 316, a bearing is arranged in the bearing hole, a threaded hole penetrates through the screw adjusting support 317, a center hole of the bearing and the threaded hole are positioned on the same axis, and an adjusting knob and a screw are connected and then sequentially penetrate through a center hole of the bearing of the knob fixing support 316 and the threaded hole of the screw adjusting support, according to the size of the glass sheet to be actually processed, the adjusting knob is rotated, the screw is matched with the threaded hole of the screw adjusting bracket, the displacement distance of the upper compression roller horizontal adjusting mechanism along the direction of the guide rail is adjusted, and the distance between the two groups of upper compression roller horizontal adjusting mechanisms is controlled so as to adapt to the size of the current glass sheet and ensure the smoothness and quality of the glass sheet;
an upper cover 33 is further fixed above the mounting plate 314, wherein the side surface of the upper cover 33 of the upper press roll horizontal adjusting mechanism close to one side of the discharging mechanism 4 is fixed with a press roll assembly 34 through a bolt, the press roll assembly 33 comprises two parallel fixing brackets fixed on the side surface of the upper cover, a bearing bracket fixed below the fixing brackets through bolts, and a press roll 341 installed between the two bearing brackets, and the press roll 341 is used for pressing discharged glass and reducing vibration generated by the glass during sheet breaking.
The side of the guide rail mounting plate 311 that is provided with knob fixed bolster 316 one side sets firmly through the bolt and is provided with lock plate 318, the side of the one side that mounting plate 314 set firmly screw rod adjusting bracket 317 sets firmly locking clamp plate 319, wear to be provided with locking handle 3191 on the locking clamp plate 319, push down locking handle 3191, locking clamp plate 319 and lock plate 318 press fit, the horizontal displacement of compression roller horizontal adjustment mechanism on guide rail 312 in the locking.
The upper compression roller vertical adjusting mechanism 315 is divided into a driving end and a driven end, and is composed of a guide mechanism 3151 fixed below the mounting plate through bolts, an upper compression roller mounting assembly 3152 installed on the inner side of the guide mechanism 3151, an upper compression roller 3153 installed between the upper compression roller mounting assemblies 3152 on two sides, and an upper compression roller mounting assembly 315 fixed above the mounting plate 314 through bolts and below the mounting plate 315 through a worm and a worm gear lifter 3154, wherein the driving end worm gear lifter 3154 and the driven end worm gear lifter 3154 complete transmission synchronization between the driving end and the driven end through a connecting screw 3155, and a coupling is further connected between the connecting screw 3155 and the worm gear lifter 3154;
the upper compression roller vertical adjusting mechanism 315 further comprises a hand wheel adjusting mechanism, the hand wheel adjusting mechanism comprises an adjusting hand wheel, an adjusting rod and a vertical adjusting support 3156, the vertical adjusting support 3156 is fixedly arranged at one end of the mounting plate 314, which is located at the worm gear lifter 3154 at the driving end, a round hole penetrates through the vertical adjusting support 3156 along the horizontal direction, and the adjusting hand wheel 3156 is connected with the adjusting rod and then penetrates through the round hole to be in transmission connection with a worm wheel inside the worm gear 3154 at the driving end;
a dovetail groove 31511 penetrates through the inner side of the guide mechanism 3151 from top to bottom, wedge blocks 31512 are fixed on two sides of the dovetail groove 3151, and gaskets 31513 are fixed on two sides of the inner wall of the dovetail groove 31511;
the upper press roll mounting assembly 3152 comprises a mounting base 31521 and an upper press roll bearing block 31522 fixedly arranged on the inner side of the mounting base 31521 through bolts, a dovetail slider 51523 matched with the cross section shape of the dovetail groove 31511 is convexly arranged on the outer side surface of the mounting base 31521, a connecting block 31524 is fixedly arranged at the top end of the mounting base 31521, a fixing hole penetrates through the connecting block 31524 from top to bottom, a bolt is screwed on a fixing rod at the end part of the worm 31541 after penetrating through the fixing hole to fix the end part of the worm 31541 with the connecting block 31524, the dovetail slider 31523 is sleeved in the dovetail groove 31511, and the upper press roll mounting assembly 3152 is lifted along the dovetail groove 31511 under the action of a worm gear lifter 3154.
A scale 3157 is fixedly arranged at the top of the worm gear lifter 3154 at the driving end, a pointer 31542 is fixedly arranged at the top end of the worm 31541, when the hand wheel is rotated to control the movement of the worm gear lifter 3154, the worm 31541 drives the pointer 31542 to move in the vertical direction, and the lifting height of the upper pressing roller is accurately adjusted through the reading indicated by the pointer 31542;
the vertical adjusting support 3156 is also provided with a pressing handle, the end of the pressing handle penetrates through the vertical adjusting support to abut against an adjusting hand wheel shaft, the pressing handle is pressed downwards, and the rotation of the adjusting hand wheel is locked, so that the vertical lifting motion of the upper pressing roller is locked.
The adjusting hand wheel is further provided with an adjusting hand wheel arm which is convenient to rotate, the adjusting hand wheel is rotated according to the thickness of the glass sheet which is actually processed, the upper pressing roller is adjusted in the vertical direction, and the glass can be pressed aiming at the glass with different thicknesses, so that the glass cannot jump in the sheet breaking process, and downward pressure is given to the glass.
The lower pressure roller assembly 32 comprises a lower pressure roller mechanism and a brush mechanism, wherein the lower pressure roller mechanism comprises a lower pressure roller bearing seat mounting plate 321 fixed above the lower pressure roller mounting plate 16, a lower pressure roller bearing seat 322 fixedly arranged on the lower pressure roller bearing seat mounting plate 321, and a lower pressure roller 323 arranged between the lower pressure roller bearing seats 322 at two sides;
a driven sprocket 324 is sleeved at one end of the lower pressing roller 323 close to the feeding driving motor 25, a second driving sprocket 252 is sleeved on the feeding driving motor 25, the driven sprocket 324 is in transmission connection with the second driving sprocket 252 through a chain, and the lower pressing roller 323 and the conveying roller 23 of the feeding mechanism 2 rotate at the same rotating speed to convey the glass sheets;
the top point of the lower pressing roller 323 is higher than the feeding mechanism conveying roller 23 and the discharging mechanism conveying roller 23;
the brush assembly comprises a brush roller bearing seat mounting plate 325 fixed below the lower press roller mounting plate 16, an inverted brush roller bearing seat 326 fixed below the brush roller bearing seat mounting plate 325, and a brush roller 327 mounted between the two side brush roller bearing seats 326;
the brush 3271 on the outer ring of the brush roller 327 contacts with the outer surface of the lower press roller 323 and is used for cleaning the glass residues on the surface of the lower press roller 323.
The working principle is as follows: the equipment starts, glass sheet gets into feed mechanism from last process equipment, under the drive of feeding driving motor, the conveying roller drives glass sheet and gets into and break a compression roller mechanism off with the fingers and thumb, glass sheet is located between compression roller assembly and the lower compression roller assembly, and because the difference in height between lower compression roller and the business turn over conveying roller, combine the decurrent pressure that the compression roller gave, make glass sheet break off with the fingers and thumb, get into discharge mechanism, under the drive of ejection of compact driving motor, with the ejection of compact speed of triple times feed speed, with the next process equipment of glass sheet conveying, accomplish glass and break the piece off with the fingers and thumb.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made according to the scope of the claims of the present invention should be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a full-automatic glass breaks mascerating machine off with fingers and thumb, its characterized in that includes frame, feed mechanism, breaks piece compression roller mechanism, discharge mechanism off with fingers and thumb, the frame is whole to be built the frame that forms through section bar and steel sheet, feed mechanism passes through the feed mechanism mounting panel to be fixed frame top surface feeding one end, discharge mechanism passes through the discharge mechanism mounting panel to be fixed frame top surface ejection of compact one end, break piece compression roller mechanism off with fingers and thumb and fix in the frame between feed mechanism and the discharge mechanism, full-automatic glass breaks mascerating machine's feeding conveying speed with fingers and thumb and is less than ejection of compact conveying speed.
2. The full-automatic glass severing machine according to claim 1, wherein the frame is a frame formed by welding a plurality of profiles and steel plates to each other, the feeding mechanism mounting plates are symmetrically and fixedly arranged on both sides of the top surface of the feeding end of the frame through fixing elements, the feeding motor mounting plate is further and fixedly arranged on the frame below the discharging end of the feeding mechanism mounting plate, the discharging mechanism mounting plates are symmetrically and fixedly arranged on both sides of the top surface of the discharging end of the frame through fixing elements, and the discharging motor mounting plate is further and fixedly arranged on the frame below the feeding end of the discharging mechanism mounting plate;
the feeding mechanism mounting panel is discontinuous with the discharging mechanism mounting panel, and the below frame of interval department has still set firmly down the compression roller mounting panel, frame top surface both sides have still set firmly the installing support, installing support top surface bilateral symmetry has set firmly the upper compression roller mounting panel.
3. The automatic glass severing machine of claim 1, wherein said feeding mechanism comprises opposite roller shaft mounting side plates on two side feeding mechanism mounting plates, a plurality of equally spaced and uniformly arrayed feeding roller bearing seats fixed on the outer sides of the roller shaft mounting side plates, a plurality of feeding rollers mounted between the two roller shaft mounting side plates through the feeding roller bearing seats, a driving sprocket sleeved at one end of the feeding roller, a feeding driving motor, a first driving sprocket sleeved on an output shaft of the feeding driving motor, a driving sprocket of the feeding roller in driving connection with the first driving sprocket of the feeding driving motor through a chain, the feeding driving motor fixed on the feeding motor mounting plate, and a tension wheel fixed between every two driving sprockets on the outer sides of the roller shaft mounting side plates;
a plurality of tensioning chain wheels are fixedly arranged on the side surface of the rack below the transmission chain wheel;
the structure of the discharging mechanism is the same as that of the feeding mechanism and is arranged in a mirror image manner with the feeding mechanism, and a discharging driving motor of the discharging mechanism is fixedly arranged on a discharging motor mounting plate;
the feeding driving motor and the discharging driving motor are both variable frequency motors, and the rotating speed ratio of the feeding driving motor to the discharging driving motor is 1: 3;
the feeding mechanism also comprises a backup wheel fixed on the frame, the backup wheel is arranged between every two conveying rollers, and the height of a horizontal pulley at the top end of the backup wheel is higher than the top height of the conveying rollers, so that the backup wheel is used for stopping materials along the edge during manual feeding;
the discharging mechanism further comprises a pair of deceleration photoelectric sensors and a pair of discharging induction photoelectric sensors, the deceleration photoelectric sensors and the discharging induction photoelectric sensors are fixed on the rack through fixing elements, the deceleration photoelectric sensors are electrically connected with the control assembly, and the discharging induction photoelectric sensors are electrically connected with the control assembly of the next process equipment.
4. The full-automatic glass severing machine according to claim 1, wherein the severing roller mechanism comprises an upper roller assembly and a lower roller assembly, the upper roller assembly is fixed on the mounting bracket above the frame through an upper roller mounting plate, the lower roller assembly is fixed on the lower roller mounting plate and is located in a gap formed between the feeding mechanism and the discharging mechanism, and the upper roller assembly is located right above the lower roller assembly.
5. The full-automatic glass severing machine according to claim 4, wherein the upper press roll assembly comprises guide rail mounting plates respectively fixed on the upper press roll mounting plates on both sides, guide rails fixed on the guide rail mounting plates, and two sets of upper press roll horizontal adjusting mechanisms slidably mounted on the guide rails in parallel through linear sliders;
the upper compression roller horizontal adjusting mechanism comprises a mounting plate fixed above linear sliding blocks on two sides through a fixing element, an upper compression roller vertical adjusting mechanism fixed on the mounting plate, a knob fixing support fixedly arranged on a guide rail mounting plate on one side, and a top surface screw rod adjusting support fixedly arranged on one side of the mounting plate, wherein the knob fixing support is abutted against the end part of a guide rail, the knob fixing support and the screw rod adjusting support are both positioned on the same side of the upper compression roller horizontal adjusting mechanism, a bearing hole penetrates through the knob fixing support, a bearing is arranged in the bearing hole, a screw hole penetrates through the screw rod adjusting support, a center hole of the bearing and the screw hole are positioned on the same axis, a center hole of the bearing of the knob fixing support and the screw rod adjusting support screw hole are sequentially penetrated after the adjusting knob is connected with the screw rod, an adjusting handle is rotated, adjusting the displacement distance of the upper press roll horizontal adjusting mechanism along the direction of the guide rail, thereby controlling the distance between the two upper press rolls;
an upper cover is fixed above the mounting plate;
the side of guide rail mounting panel has set firmly the lock plate through fixed component, the side that the mounting panel is located same one end has set firmly locking clamp plate, wear to be equipped with the locking handle on the locking clamp plate, push down the locking handle, locking clamp plate and lock plate pressure tight fit, the horizontal displacement of compression roller horizontal adjustment mechanism on the guide rail on the locking.
6. The full-automatic glass severing machine according to claim 5, wherein the upper press roll vertical adjustment mechanism is divided into a driving end and a driven end and consists of a guide mechanism fixed below the mounting plate through a fixing element, an upper press roll mounting assembly mounted inside the guide mechanism, upper press rolls mounted on the upper press roll mounting assemblies on both sides, and a worm gear lifter fixed above the mounting plate through a fixing element and connected with the upper press roll mounting assembly through a worm, and the driving end worm gear lifter and the driven end worm gear lifter complete transmission synchronization between the driving end and the driven end through a connecting screw;
go up the vertical adjustment mechanism of compression roller and still include hand wheel adjustment mechanism, hand wheel adjustment mechanism includes adjusting hand wheel, regulation pole, vertical regulation support sets firmly to be located drive end worm gear lift one end at the mounting panel, it has the round hole to run through along the horizontal direction on the vertical regulation support, adjusting hand wheel passes after being connected with the regulation pole the round hole is connected with the worm gear drive of drive end worm gear lift.
7. The full-automatic glass severing machine according to claim 6, wherein dovetail grooves penetrate through the inner side of the guide mechanism from top to bottom, the upper press roll mounting assembly comprises a mounting seat and an upper press roll bearing seat fixedly arranged on the inner side of the mounting seat through a fixing element, dovetail sliding blocks matched with the cross section of each dovetail groove are convexly arranged on the outer side surface of the mounting seat, a connecting block is convexly arranged at the top end of the mounting seat inwards, a fixing hole penetrates through the connecting block from top to bottom, a bolt is screwed after the worm penetrates through the fixing hole, each dovetail sliding block is sleeved in each dovetail groove, and the upper press roll mounting assembly ascends and descends along each dovetail groove under the action of a worm gear lifter.
8. The full-automatic glass severing machine according to claim 6, wherein a scale is further fixedly arranged at the top of the worm gear-worm lifter at the driving end, a pointer is fixedly arranged at the top end of the worm, when the worm gear-worm lifter is controlled to act by rotating the hand wheel, the worm drives the pointer to move in the vertical direction, and the lifting height of the upper press roller is accurately adjusted through the reading indicated by the pointer;
the vertical adjusting support is further provided with a pressing handle, the end of the pressing handle penetrates through the vertical adjusting support to abut against an adjusting hand wheel shaft, the pressing handle is pressed downwards, and the adjusting hand wheel is locked to rotate, so that the upper pressing roller is locked to move in the vertical direction.
9. The full-automatic glass severing machine according to claim 5, wherein the upper cover side of the upper press roll horizontal adjustment mechanism adjacent to the discharging mechanism side is fixed with a press roll assembly by a fixing member, the press roll assembly comprises two juxtaposed fixing brackets fixed on the upper cover side, a bearing bracket fixed below the fixing brackets by bolts, and a press roll installed between the two bearing brackets.
10. The full-automatic glass severing machine according to claim 5, wherein the lower press roll assembly comprises a lower press roll mechanism and a brush mechanism, the lower press roll mechanism comprises a lower press roll bearing seat mounting plate fixed above the lower press roll mounting plate, a lower press roll bearing seat fixed on the lower press roll bearing seat mounting plate, and a lower press roll arranged between the lower press roll bearing seats at two sides;
a driven chain wheel is sleeved at one end, close to the feeding driving motor, of the lower compression roller, a second driving chain wheel is further sleeved on the feeding driving motor, and the driven chain wheel is in transmission connection with the second driving chain wheel through a chain;
the top point of the lower pressure roller is higher than the feeding mechanism conveying roller and the discharging mechanism conveying roller;
the brush mechanism comprises a brush roller bearing seat mounting plate fixed below the lower pressing roller mounting plate, an inverted brush roller bearing seat fixedly arranged below the brush roller bearing seat mounting plate, and a brush roller arranged between the two brush roller bearing seats;
and the brush on the outer ring of the brush roller is in contact with the outer surface of the lower press roller and is used for cleaning glass residues on the surface of the lower press roller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021423211.3U CN213623864U (en) | 2020-07-17 | 2020-07-17 | Full-automatic glass breaking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021423211.3U CN213623864U (en) | 2020-07-17 | 2020-07-17 | Full-automatic glass breaking machine |
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| CN213623864U true CN213623864U (en) | 2021-07-06 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113937034A (en) * | 2021-10-14 | 2022-01-14 | 智汇轩田智能系统(杭州)有限公司 | Automatic breaking device for ceramic copper-clad plate |
| CN114230167A (en) * | 2021-12-30 | 2022-03-25 | 苏州威创达智能设备有限公司 | Piece breaking mechanism capable of adjusting flatness |
| CN115057233A (en) * | 2022-06-09 | 2022-09-16 | 河北光兴半导体技术有限公司 | Breaking device and breaking method |
| CN115259648A (en) * | 2022-06-23 | 2022-11-01 | 福建和达玻璃技术有限公司 | Sheet breaking machine for ultrathin anti-glare glass display screen and sheet breaking method thereof |
| CN116253502A (en) * | 2023-04-23 | 2023-06-13 | 蚌埠朝阳玻璃机械有限公司 | Automatic glass breaking table |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113937034A (en) * | 2021-10-14 | 2022-01-14 | 智汇轩田智能系统(杭州)有限公司 | Automatic breaking device for ceramic copper-clad plate |
| WO2023060967A1 (en) * | 2021-10-14 | 2023-04-20 | 上海轩田工业设备有限公司 | Automatic breaking device for ceramic copper-clad plate |
| CN114230167A (en) * | 2021-12-30 | 2022-03-25 | 苏州威创达智能设备有限公司 | Piece breaking mechanism capable of adjusting flatness |
| CN114230167B (en) * | 2021-12-30 | 2024-02-06 | 苏州威创达智能设备有限公司 | Breaking mechanism capable of adjusting flatness |
| CN115057233A (en) * | 2022-06-09 | 2022-09-16 | 河北光兴半导体技术有限公司 | Breaking device and breaking method |
| CN115057233B (en) * | 2022-06-09 | 2024-01-09 | 河北光兴半导体技术有限公司 | Breaking device and breaking method |
| CN115259648A (en) * | 2022-06-23 | 2022-11-01 | 福建和达玻璃技术有限公司 | Sheet breaking machine for ultrathin anti-glare glass display screen and sheet breaking method thereof |
| CN115259648B (en) * | 2022-06-23 | 2023-10-27 | 福建和达玻璃技术有限公司 | Sheet breaking machine for ultrathin anti-glare glass display screen and sheet breaking method thereof |
| CN116253502A (en) * | 2023-04-23 | 2023-06-13 | 蚌埠朝阳玻璃机械有限公司 | Automatic glass breaking table |
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