CN213479879U - Panel light production system - Google Patents

Panel light production system Download PDF

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Publication number
CN213479879U
CN213479879U CN202022952820.4U CN202022952820U CN213479879U CN 213479879 U CN213479879 U CN 213479879U CN 202022952820 U CN202022952820 U CN 202022952820U CN 213479879 U CN213479879 U CN 213479879U
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CN
China
Prior art keywords
frame
panel lamp
machine
conveying device
moving mechanism
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Active
Application number
CN202022952820.4U
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Chinese (zh)
Inventor
黄香
谢才能
周红梅
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Dongguan Chuang Zhao Intelligent Equipment Co Ltd
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Dongguan Chuang Zhao Intelligent Equipment Co Ltd
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Priority to CN202022952820.4U priority Critical patent/CN213479879U/en
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Abstract

The application relates to the technical field of panel light production, in particular to a panel light production system which comprises a conveying device, a feeding device, a PUR hot melt adhesive machine, a gluing machine, a laminating machine for mounting a light bar, a pressing machine and a discharging device; the glue spreader comprises a frame and a sliding rod arranged on the frame, wherein a pressing block is arranged at the bottom end of the sliding rod; the rack is provided with a driving motor, an output shaft of the driving motor is coaxially connected with a worm, the rack is rotatably connected with a worm wheel, the worm wheel is coaxially connected with any one of the gears, a first bevel gear is further installed on the output shaft of the driving motor, a second bevel gear meshed with the first bevel gear is rotatably connected to the rack, and the second bevel gear is coaxially connected with a crank. This application has automatic assembly production panel light, reduces the cost of labor and improves production efficiency's advantage.

Description

Panel light production system
Technical Field
The application relates to the technical field of panel lamp production, more specifically, it relates to a panel lamp production system.
Background
With the gradual development of LED lighting lamps, the market scale of LED panel lamps is larger and larger, and in order to improve the yield of direct type LED panel lamps, a large amount of labor cost needs to be supplemented on the existing production line. However, the existing production assembly line has low automation degree and low production efficiency, and the labor cost required to be input is also high. An automated production assembly line is needed to meet the requirements of production quality and yield.
Content of application
To the not enough of above-mentioned prior art, the purpose of this application is to provide a panel light production system, has automatic assembly production panel light, reduces the cost of labor and improves production efficiency's advantage.
The technical purpose of the application is realized by the following technical scheme: a panel lamp production system comprises a conveying device for conveying a panel lamp in a plane, a feeding device, a PUR hot melt adhesive machine, a glue spreader, a laminating machine, a pressing machine and a discharging device, wherein the feeding device is sequentially arranged at the starting end of the conveying device and used for grabbing a panel lamp shell to be placed on the conveying device;
the glue spreader comprises a rack, a pressure barrel arranged on the rack and a sliding rod connected to the rack in a sliding manner along the axial direction of the pressure barrel, wherein a pressing block for extruding glue in the pressure barrel is arranged at the bottom end of the sliding rod; the rack is provided with a driving motor, an output shaft of the driving motor is coaxially connected with a worm, the rack is rotatably connected with a worm wheel, the worm wheel is coaxially connected with any one of the gears, a first bevel gear is further installed on the output shaft of the driving motor, a second bevel gear meshed with the first bevel gear is rotatably connected to the rack, and the second bevel gear is coaxially connected with a crank.
Preferably, the feeding device, the PUR hot melt adhesive machine, the gluing machine, the laminating machine, the pressing machine and the discharging device are all arranged in double stations.
Preferably, the feeding device comprises a feeding frame, a first transverse movement mechanism, a first longitudinal movement mechanism and a plurality of first material suction seats, wherein the first transverse movement mechanism and the first longitudinal movement mechanism are arranged on the feeding frame, and the first material suction seats are arranged on the first longitudinal movement mechanism and are used for sucking the panel lamp shell.
Preferably, the laminating machine comprises a fixed frame arranged on the conveying device, a material taking point is arranged on the conveying device at one end below the fixed frame, and a material sticking point is arranged at the other end of the fixed frame;
the conveying device is connected with a plurality of layers of material carrying plates in a sliding mode along the conveying direction of the conveying device, the material carrying plates are provided with a plurality of material carrying grooves used for containing the light bars, the material carrying plates are distributed up and down and are located above the conveying device, and the conveying device is provided with a first driving portion for driving the plurality of layers of material carrying plates to be close to and far away from a material taking point;
the fixing frame is provided with a manipulator which is used for grabbing a lamp strip at a material taking point position and moving the lamp strip to a panel lamp shell at a material sticking point position.
Preferably, the manipulator includes sliding connection in the movable plate of mount and the gliding second drive division of drive movable plate, it is connected with the lead screw to rotate on the movable plate, be equipped with drive lead screw pivoted third drive division on the movable plate, the laminating frame is installed to the tip of lead screw, be equipped with on the laminating frame with a plurality of rows of carrying the material groove one-to-one and inhale the material and chew.
Preferably, the compactor includes the mounting bracket, the fixed mounting cylinder on the mounting bracket, the output shaft tip of cylinder is equipped with down and pushes down the frame, the lower surface that pushes down the frame is equipped with in the multirow of a plurality of material loading groove one-to-one supports the compression leg.
Preferably, the blanking device comprises a blanking frame, a second transverse motion mechanism and a second longitudinal motion mechanism which are arranged on the blanking frame, and a plurality of second material suction seats which are arranged on the second longitudinal motion mechanism and used for sucking the panel lamp shell.
To sum up, the beneficial effect that this application has: when the production line works, a feeding device firstly grabs a panel lamp shell from the ground to a starting point end of a conveying device, then the panel lamp shell is sprayed with hot melt adhesive at two ends of a position where the panel lamp is installed inside the panel lamp shell through a PUR hot melt adhesive machine under the driving of the conveying device, then the panel lamp is sprayed at the position where the panel lamp is installed inside the panel lamp shell through a glue spreader, then the panel lamp reaches the lower part of an attaching machine along with the conveying device, the attaching machine attaches a manually placed lamp strip to the gluing position of the panel lamp shell, and the attached lamp strip is pressed by a pressing machine below a pressing machine, so that the installation firmness is improved, and finally the blanking is completed through a blanking device; the packaging effect of the light bar is further improved by spraying the hot melt adhesive and the silicone adhesive, and the next processing procedure is convenient to carry out after the hot melt adhesive adheres to the light bar, so that the next processing procedure is convenient to carry out, the labor cost is greatly reduced, and the production efficiency is improved;
this spreading machine during operation, it rotates to drive the worm through driving motor drive worm, it is rotatory to drive worm wheel and gear, make tooth's socket and gear engagement, thereby the slide bar slides along the axis direction of pressure bucket, reach the purpose of extruding glue, gear drive compares the precision that the cylinder promoted among the prior art higher, and then the play of play mucilage binding device glues the quality better, in addition, worm wheel and worm gear driven gear tooth's socket structure precision is higher, it glues the volume to change the assurance, and be provided with first bevel gear, second bevel gear and crank, when driving motor trouble, artifical manual rotatory crank of workman's accessible, reach the purpose of normal work, make the fault-tolerant rate of spreading machine higher, the performance is more stable, the
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
FIG. 2 is a schematic structural diagram for embodying a feeding device and a PUR hot melt adhesive machine in the embodiment of the present application;
FIG. 3 is a schematic view of the structure of a glue applicator in an embodiment of the present application;
fig. 4 is a schematic structural diagram for embodying the laminator in the embodiment of the present application;
FIG. 5 is a schematic structural diagram for embodying the compacting machine and the blanking device in the embodiment of the present application;
fig. 6 is a schematic structural diagram for embodying the blanking device in the embodiment of the present application.
Reference numerals: 1. a conveying device; 2. a feeding device; 21. a first lateral movement mechanism; 22. a first longitudinal movement mechanism; 23. a first suction base; 3. a PUR hot melt adhesive machine; 4. a glue spreader; 41. a frame; 42. a slide bar; 44. a gear; 45. a pressure barrel; 46. a drive motor; 47. a worm; 48. a worm gear; 481. a first bevel gear; 482. a second bevel gear; 483. a crank; 49. a spray frame; 5. a laminating machine; 51. a fixed mount; 52. a material carrying plate; 53. a first driving section; 54. a manipulator; 541. moving the plate; 542. a second driving section; 543. a screw rod; 544. a third driving section; 545. a fitting frame; 6. a compactor; 61. a mounting frame; 62. a cylinder; 63. pressing down the frame; 64. a pressing column; 7. a blanking device; 71. a second lateral movement mechanism; 72. a second longitudinal movement mechanism; 73. and the second material suction seat.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The utility model provides a panel light production system, refer to fig. 1 to 6, including conveyer 1 that is used for the plane to carry the panel light and locate conveyer 1 starting point end in proper order and be used for snatching the loading attachment 2 that the panel lamp casing placed on conveyer 1, a PUR hot melt adhesive machine 3 for spraying the hot melt adhesive on the panel lamp casing, a spreading machine 4 for spraying the silicone adhesive on the panel lamp casing, a rigging machine 5 for pasting the lamp strip, a closing machine 6 that is used for compressing tightly the lamp strip and spouts the position on the panel lamp casing and be located conveyer 1 terminal and be used for snatching the unloader 7 of panel lamp casing unloading.
The glue spreader 4 comprises a frame 41, a pressure barrel 45 mounted on the frame 41 and a slide rod 42 connected to the frame 41 in a sliding manner along the axial direction of the pressure barrel 45, wherein a pressing block (not shown in the figure) for extruding glue in the pressure barrel 45 is mounted at the bottom end of the slide rod 42; the gear rack is characterized by further comprising a gear 44 rotatably connected to the rack 41, tooth grooves meshed with the gear 44 are formed in the axial direction of the sliding rod 42, the rack 41 is provided with a driving motor 46, an output shaft of the driving motor 46 is coaxially connected with a worm 47, a worm gear 48 is rotatably connected to the rack 41, the worm gear 48 is coaxially connected with any one of the gears 44, a first bevel gear 481 is further mounted on the output shaft of the driving motor 46, a second bevel gear 482 meshed with the first bevel gear 481 is rotatably connected to the rack 41, and a crank 483 is coaxially connected to the second bevel gear 482.
When the production line works, the feeding device 2 firstly grabs the panel lamp shell to the starting point end of the conveying device 1 from the ground, then under the driving of the conveying device 1, hot melt adhesive is sprayed at two ends of the position where the panel lamp is installed in the panel lamp shell through the PUR hot melt adhesive machine 3, then silicone adhesive is sprayed at the position where the panel lamp is installed in the panel lamp shell through the adhesive coating machine 4, then the silicone adhesive reaches the position below the laminating machine 5 along with the conveying device 1, the laminating machine 5 laminates the manually placed lamp strip to the adhesive coating position of the panel lamp shell, and then the laminated lamp strip is pressed by the pressing machine 6 below the pressing machine 6, so that the installation firmness is improved, and finally the blanking is completed through the blanking device 7; through spraying hot melt adhesive and silicone adhesive, the packaging effect of the lamp strip is further improved, and next machining procedure is convenient to carry out after the lamp strip is stuck by the hot melt adhesive, so that the labor cost is greatly reduced, and the production efficiency is improved.
This spreading machine 4 during operation, it rotates to drive worm 47 through driving motor 46, it is rotatory to drive worm wheel 48 and gear 44, make tooth's socket and gear 44 mesh, thereby slide bar 42 slides along the axis direction of pressure bucket 45, reach the purpose of extruding glue, the precision that the cylinder promoted among the prior art is compared in the gear 44 transmission is higher, and then it is better to go out gluey quality, in addition, tooth's socket structure precision is higher for worm wheel 48 worm 47 driven gear 44, it glues the volume to grasp more easily, and be provided with first bevel gear 481, second bevel gear 482 and crank 483, when driving motor 46 trouble, artifical manual rotatory crank 483 of workman's accessible, reach the purpose of normal work, make the fault-tolerant rate of spreading machine 4 higher.
In the embodiment, the conveyor 1 is formed by combining a plurality of sectional conveyor belt mechanisms; the glue spreader 4 further comprises a spraying frame 49, and the spraying frame 49 is provided with a plurality of nozzles which are used for spraying silicone glue and correspond to the mounting positions of the lamp strips on the panel lamp shell one by one.
Specifically, the feeding device 2, the PUR hot melt adhesive machine 3, the gluing machine 4, the laminating machine 5, the pressing machine 6 and the discharging device 7 are arranged in double stations. Due to the arrangement of the double stations, two panel lamps can be processed and produced each time, and the working efficiency of the production line is further improved.
Specifically, the feeding device 2 includes a feeding frame, a first transverse moving mechanism 21, a first longitudinal moving mechanism 22, and a plurality of first suction seats 23 mounted on the first longitudinal moving mechanism 22 and used for sucking the panel lamp housing. In this embodiment, the first lateral movement mechanism 21 is a motor-driven timing belt assembly, and the first longitudinal movement mechanism 22 is an air cylinder 62.
Specifically, the laminating machine 5 comprises a fixed frame 51 arranged on the conveying device 1, a material taking point is arranged on the conveying device 1 at one end below the fixed frame 51, and a material sticking point is arranged at the other end;
the conveying device 1 is connected with a plurality of layers of material carrying plates 52 in a sliding manner along the conveying direction of the conveying device 1, the material carrying plates 52 are provided with a plurality of material carrying grooves for accommodating light bars, the material carrying plates 52 are distributed up and down and are positioned above the conveying device 1, and the conveying device 1 is provided with a first driving part 53 for driving the plurality of layers of material carrying plates 52 to be close to and far away from a material taking point;
and the fixing frame 51 is provided with a manipulator 54 which is used for grabbing the lamp strip at the material taking point position and moving the lamp strip to the panel lamp shell at the material sticking point position.
During operation, this section is put the lamp strip in year silo through the manual work, and flitch 52 slip displacement in turn is carried to the multilayer to cooperation manipulator 54 is getting material point and pasting reciprocating motion between the material point, compares the mode that current adoption manual work was laminated, very big improvement production efficiency.
Specifically, the manipulator 54 includes a moving plate 541 slidably connected to the fixed frame 51 and a second driving portion 542 driving the moving plate 541 to slide, the moving plate 541 is rotatably connected with a lead screw 543, the moving plate 541 is provided with a third driving portion 544 driving the lead screw 543 to rotate, an attaching frame 545 is installed at an end of the lead screw 543, and the attaching frame 545 is provided with a plurality of rows of material suction nozzles corresponding to the plurality of material loading slots one to one.
In the present embodiment, the second driving part 542 is a motor-driven timing belt assembly, and the third driving part 544 is a motor.
Specifically, the compactor 6 includes a mounting frame 61, a cylinder 62 is fixedly mounted on the mounting frame 61, a lower pressing frame 63 is arranged at the end of an output shaft of the cylinder 62, and a plurality of rows of pressing posts 64 corresponding to the plurality of material loading slots one to one are arranged on the lower surface of the lower pressing frame 63.
Specifically, the blanking device 7 includes a blanking frame, a second transverse moving mechanism 71, a second longitudinal moving mechanism 72, and a plurality of second suction seats 73, which are mounted on the second longitudinal moving mechanism 72 and used for sucking the panel lamp housing. In the present embodiment, the second transverse moving mechanism 71 and the second longitudinal moving mechanism 72 are both motor-driven timing belt assemblies.
In the embodiment, the production line has a capacity of ═ PH450, that is, 450 products are processed and produced in each hour, and the production line has strong compatibility with the size of the panel lamp, is suitable for processing products with the length and width of 600mm-1200mm, has high production efficiency, and greatly reduces the labor cost.
The above-mentioned embodiments are merely illustrative and not restrictive, and those skilled in the art can make modifications to the embodiments without inventive contribution as required after reading the present specification, but only protected by the patent laws within the scope of the claims of the present application.

Claims (7)

1. A panel lamp production system is characterized in that: the device comprises a conveying device for conveying a panel lamp in a plane, a feeding device, a PUR hot melt adhesive machine, a gluing machine, a laminating machine, a pressing machine and a discharging device, wherein the feeding device is sequentially arranged at the starting point end of the conveying device and used for grabbing a panel lamp shell and placing the panel lamp shell on the conveying device;
the glue spreader comprises a rack, a pressure barrel arranged on the rack and a sliding rod connected to the rack in a sliding manner along the axial direction of the pressure barrel, wherein a pressing block for extruding glue in the pressure barrel is arranged at the bottom end of the sliding rod; the rack is provided with a driving motor, an output shaft of the driving motor is coaxially connected with a worm, the rack is rotatably connected with a worm wheel, the worm wheel is coaxially connected with any one of the gears, a first bevel gear is further installed on the output shaft of the driving motor, a second bevel gear meshed with the first bevel gear is rotatably connected to the rack, and the second bevel gear is coaxially connected with a crank.
2. The panel lamp producing system according to claim 1, wherein: the feeding device, the PUR hot melt adhesive machine, the gluing machine, the laminating machine, the pressing machine and the discharging device are all arranged in double stations.
3. A panel lamp producing system according to claim 2, wherein: the feeding device comprises a feeding frame, a first transverse moving mechanism, a first longitudinal moving mechanism and a plurality of first material suction seats, wherein the first transverse moving mechanism and the first longitudinal moving mechanism are arranged on the feeding frame, and the first material suction seats are arranged on the first longitudinal moving mechanism and are used for sucking the shell of the panel lamp.
4. A panel lamp producing system according to claim 3, wherein: the laminating machine comprises a fixed frame arranged on the conveying device, a material taking point is arranged on the conveying device at one end below the fixed frame, and a material sticking point is arranged at the other end of the fixed frame;
the conveying device is connected with a plurality of layers of material carrying plates in a sliding mode along the conveying direction of the conveying device, the material carrying plates are provided with a plurality of material carrying grooves used for containing the light bars, the material carrying plates are distributed up and down and are located above the conveying device, and the conveying device is provided with a first driving portion for driving the plurality of layers of material carrying plates to be close to and far away from a material taking point;
the fixing frame is provided with a manipulator which is used for grabbing a lamp strip at a material taking point position and moving the lamp strip to a panel lamp shell at a material sticking point position.
5. The panel lamp producing system according to claim 4, wherein: the manipulator comprises a movable plate and a second driving part, the movable plate is connected with the fixed frame in a sliding mode, the second driving part drives the movable plate to slide, a lead screw is connected to the movable plate in a rotating mode, a third driving part for driving the lead screw to rotate is arranged on the movable plate, a laminating frame is installed at the end portion of the lead screw, and a plurality of rows of suction nozzles corresponding to the plurality of material carrying grooves one to one are arranged on the laminating frame.
6. The panel lamp producing system according to claim 5, wherein: the compactor comprises a mounting frame, a cylinder is fixedly mounted on the mounting frame, a lower pressing frame is arranged at the end part of an output shaft of the cylinder, and multiple rows of pressing columns in one-to-one correspondence to multiple material loading grooves are arranged on the lower surface of the lower pressing frame.
7. The panel lamp producing system according to claim 6, wherein: the blanking device comprises a blanking frame, a second transverse moving mechanism, a second longitudinal moving mechanism and a plurality of second material sucking seats, wherein the second transverse moving mechanism and the second longitudinal moving mechanism are arranged on the blanking frame, and the plurality of second material sucking seats are arranged on the second longitudinal moving mechanism and are used for sucking the panel lamp shell.
CN202022952820.4U 2020-12-08 2020-12-08 Panel light production system Active CN213479879U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022952820.4U CN213479879U (en) 2020-12-08 2020-12-08 Panel light production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022952820.4U CN213479879U (en) 2020-12-08 2020-12-08 Panel light production system

Publications (1)

Publication Number Publication Date
CN213479879U true CN213479879U (en) 2021-06-18

Family

ID=76356935

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022952820.4U Active CN213479879U (en) 2020-12-08 2020-12-08 Panel light production system

Country Status (1)

Country Link
CN (1) CN213479879U (en)

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