CN213423105U - Novel intelligent metal material nondestructive test equipment - Google Patents
Novel intelligent metal material nondestructive test equipment Download PDFInfo
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- CN213423105U CN213423105U CN202021793776.0U CN202021793776U CN213423105U CN 213423105 U CN213423105 U CN 213423105U CN 202021793776 U CN202021793776 U CN 202021793776U CN 213423105 U CN213423105 U CN 213423105U
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- 238000001514 detection method Methods 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 claims abstract description 13
- 238000009659 non-destructive testing Methods 0.000 claims abstract description 8
- 238000006073 displacement reaction Methods 0.000 claims description 18
- 230000005611 electricity Effects 0.000 claims description 16
- 230000000670 limiting effect Effects 0.000 description 8
- 239000000523 sample Substances 0.000 description 4
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Abstract
The utility model discloses a novel intelligent nondestructive testing device for metal materials, which comprises a workbench and a transverse translation assembly; a workbench: the surface of the bracket is uniformly provided with supporting rods, the top end of each supporting rod is provided with a guide frame, the middle part of the surface of each guide frame is provided with a bracket, and the bracket is provided with an ultrasonic flaw detector; a transverse translation assembly: including the lead screw, the installation piece, first motor and underframe, the lead screw rotates to be connected at the middle part of guide frame, and sliding connection is in the inside both sides of guide frame respectively at the both ends of installation piece, and the screw hole threaded connection that the installation piece passes through the middle part is on the lead screw, and the side of guide frame is located to first motor, and the output shaft of first motor and the one end fixed connection of lead screw, the bottom surface of installation piece is located to the underframe, the utility model discloses intelligent metal material nondestructive test equipment can realize the location to the work piece that awaits measuring, and degree of automation is higher, can replace the nimble position that changes the detecting head of staff, improves detection efficiency, and the practicality is.
Description
Technical Field
The utility model relates to a metal nondestructive test technical field specifically is a novel intelligent metal material nondestructive test equipment.
Background
The nondestructive testing is a method for inspecting and testing the structure, the property, the state, the type, the property, the quantity, the shape, the position, the size, the distribution and the change of the defect inside and on the surface of a test piece by taking a physical or chemical method as a means and by means of modern technology and equipment and by means of the reaction change of heat, sound, light, electricity, magnetism and the like caused by the existence of the abnormal structure or the defect of a material on the premise of not damaging or not influencing the service performance of the tested object and not damaging the internal structure of the tested object.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a novel intelligent metal material nondestructive test equipment, can realize the location to the work piece that awaits measuring, degree of automation is higher, can replace the nimble position that changes the detecting head of staff, improves detection efficiency, and the practicality is stronger, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a novel intelligent nondestructive testing device for metal materials comprises a workbench and a transverse translation assembly;
a workbench: the middle part of the surface of the worktable is provided with a fixed rod, the top end of the fixed rod is provided with a detection table, the surface of the worktable is uniformly provided with support rods, the top end of each support rod is provided with a guide frame, the middle part of the surface of each guide frame is provided with a support, the support is provided with an ultrasonic flaw detector, and the detection table is provided with a fixed assembly;
a transverse translation assembly: the lead screw is rotatably connected to the middle of the guide frame, two ends of the installation block are respectively connected to two sides of the interior of the guide frame in a sliding mode, the installation block is connected to the lead screw through a threaded hole in the middle of the installation block in a threaded mode, the first motor is arranged on the side face of the guide frame, an output shaft of the first motor is fixedly connected with one end of the lead screw, the bottom frame is arranged on the bottom face of the installation block, and a longitudinal translation assembly is arranged on the bottom frame;
wherein: still include the PLC controller, the side of workstation is located to the PLC controller, and the input of PLC controller is connected with external power source's output electricity, and the output of PLC controller is connected with the input electricity of first motor.
Further, guide slot, slider, rack, worm and the second motor that vertical translation subassembly includes, the bottom surface middle part of underframe is located to the guide slot, slider sliding connection is in the guide slot, the surface of slider is located to the rack, the worm rotate to be connected on the underframe and with rack toothing, the side of underframe is located to the second motor, and the output shaft of second motor and the one end fixed connection of worm, the input of second motor is connected with the output electricity of PLC controller, and the rotation of the usable second motor of vertical translation subassembly drives the worm and rotates, and the worm can realize the slip of slider through the meshing with the rack, can drive the detecting head then and carry out longitudinal movement.
Further, still include electric putter and detecting head, electric putter locates the bottom surface of slider, electric putter's bottom is located to the detecting head, and the detecting head is connected with the two-way electricity of ultrasonic flaw detector, and electric putter's input is connected with the output electricity of PLC controller, utilizes electric putter's flexible can drive the detecting head and goes up and down, can adjust the high position of detecting head then.
Further, fixed subassembly includes curb plate, gag lever post, clamp plate and screw rod, the both sides of examining test table are located to the curb plate symmetry, the gag lever post symmetry runs through the both ends of curb plate, the clamp plate is located the one end that is located inside on the gag lever post, screw rod threaded connection is in the connecting hole at curb plate middle part, and the one end of screw rod rotates with the clamp plate to be connected, and the fixed subassembly accessible is placed the work piece at the middle part of examining test table, rotates the screw rod, under the effect of gag lever post, can realize the relative slip of both sides clamp plate, then can press from both sides tight location to the work piece.
Further, still include mounting panel and displacement sensor, the side of slider is located to the mounting panel, displacement sensor locates on the mounting panel, and displacement sensor and the two-way electricity of PLC controller are connected, and displacement sensor can detect the displacement distance of detecting head, and then can set up the distance of the required removal of detecting head as required, makes to detect more intelligent.
Compared with the prior art, the beneficial effects of the utility model are that: this novel intelligent metal material nondestructive test equipment has following benefit:
1. this novel intelligent metal material nondestructive test equipment's usable first motor of horizontal translation subassembly rotates the lead screw, then the installation piece can realize rectilinear movement under the limiting displacement of guide frame, and then can realize the lateral shifting of detecting head, the rotation of the usable second motor of vertical translation subassembly drives the worm and rotates, the worm is through the meshing with the rack, can realize the slip of slider, then can drive the detecting head and carry out longitudinal movement, through mutually supporting of horizontal translation subassembly and vertical translation subassembly, then can realize the nimble motion of detecting head.
2. This novel intelligent metal material nondestructive test equipment's fixed subassembly accessible is placed the work piece at the middle part that examines test table, rotates the screw rod, under the effect of gag lever post, can realize the relative slip of both sides clamp plate, then can press from both sides tight location to the work piece.
3. This novel intelligent metal material nondestructive test equipment's displacement sensor can detect the displacement of detecting head, and then can set up the required distance that removes of detecting head as required, makes to detect more intellectuality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the cross-sectional structure of the present invention.
In the figure: the device comprises a working table 1, a PLC 11, a fixing rod 12, a detection platform 13, a supporting rod 2, a guide frame 21, a support 22, an ultrasonic flaw detector 23, a transverse translation assembly 3, a screw rod 31, a mounting block 32, a first motor 33, a bottom frame 34, a longitudinal translation assembly 4, a guide groove 41, a sliding block 42, a rack 43, a worm 44, a second motor 45, an electric push rod 46, a probe head 47, a mounting plate 5, a displacement sensor 51, a fixing assembly 6, a side plate 61, a limiting rod 62, a pressing plate 63 and a screw rod 64.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a novel intelligent nondestructive testing device for metal materials comprises a workbench 1 and a transverse translation assembly 3;
a workbench 1: the middle part of the surface is provided with a fixed rod 12, the top end of the fixed rod 12 is provided with a detection platform 13, the surface of the working platform 1 is uniformly provided with support rods 2, the top end of each support rod 2 is provided with a guide frame 21, the middle part of the surface of each guide frame 21 is provided with a support 22, the support 22 is provided with an ultrasonic flaw detector 23, the detection platform 13 is provided with a fixing assembly 6, the fixing assembly 6 comprises side plates 61, limiting rods 62, a pressing plate 63 and screw rods 64, the side plates 61 are symmetrically arranged at two sides of the detection platform 13, the limiting rods 62 symmetrically penetrate through two ends of the side plates 61, the pressing plate 63 is arranged at one end, located inside, of the limiting rods 62, the screw rods 64 are in threaded;
the transverse translation assembly 3: comprises a screw rod 31, a mounting block 32, a first motor 33 and a bottom frame 34, wherein the screw rod 31 is rotatably connected to the middle part of the guide frame 21, two ends of the mounting block 32 are respectively connected to two sides of the inner part of the guide frame 21 in a sliding way, and the mounting block 32 is screwed on the screw rod 31 through a threaded hole in the middle, the first motor 33 is arranged on the side surface of the guide frame 21, an output shaft of the first motor 33 is fixedly connected with one end of the screw rod 31, the bottom frame 34 is arranged on the bottom surface of the mounting block 32, the bottom frame 34 is provided with the longitudinal translation assembly 4, the longitudinal translation assembly 4 comprises a guide groove 41, a slide block 42, a rack 43, a worm 44 and a second motor 45, the guide groove 41 is arranged in the middle of the bottom surface of the bottom frame 34, the slide block 42 is connected in the guide groove 41 in a sliding manner, the rack 43 is arranged on the surface of the slide block 42, the worm 44 is rotatably connected on the bottom frame 34 and meshed with the rack 43, the second motor 45 is arranged on the side surface of the bottom frame 34, and an output shaft of the second motor 45 is fixedly connected with;
wherein: still include PLC controller 11, the side of workstation 1 is located to PLC controller 11, and PLC controller 11's input is connected with external power source's output electricity, and PLC controller 11's output is connected with first motor 33's input electricity.
Wherein: the ultrasonic flaw detector also comprises an electric push rod 46 and a probe 47, wherein the electric push rod 46 is arranged on the bottom surface of the sliding block 42, the probe 47 is arranged at the bottom end of the electric push rod 46, the probe 47 is electrically connected with the ultrasonic flaw detector 23 in a bidirectional mode, and the input end of the electric push rod 46 is electrically connected with the output end of the PLC 11; still include mounting panel 5 and displacement sensor 51, the side of slider 42 is located to mounting panel 5, and displacement sensor 51 is located on mounting panel 5, and displacement sensor 51 and PLC controller 11 two-way electricity are connected.
The transverse translation assembly 3 can drive the screw rod 31 to rotate by utilizing the rotation of the first motor 33, and then the mounting block 32 can realize linear movement under the limiting action of the guide frame 21, so that the transverse movement of the detection head 47 can be realized.
When in use:
firstly, a workpiece is placed in the middle of the detection table 13, the screw 64 is rotated, the pressing plates 63 on the two sides can slide relatively under the action of the limiting rod 62 to clamp and position the workpiece, secondly, the detection head 47 is attached to the surface of the workpiece by the extension of the electric push rod 46, then, the screw 31 is driven to rotate by the rotation of the first motor 33, then, the mounting block 32 can move linearly under the limiting action of the guide frame 21, further, the transverse movement of the detection head 47 can be realized, the worm 44 is driven to rotate by the rotation of the second motor 45, the sliding of the sliding block 42 can be realized by the meshing of the worm 44 and the rack 43, further, the detection head 47 can be driven to move longitudinally, the omnibearing detection of the workpiece can be realized, the displacement sensor 51 can detect the moving distance of the detection head 47, further, the moving distance required by the detection head 47 can be set according, the detection is more intelligent.
It should be noted that the specific model of the core chip of the PLC controller 11 disclosed in this embodiment is siemens S7-400, and the first motor 33, the second motor 45, the electric push rod 46 and the displacement sensor 51 may be freely configured according to the actual application scenario. The PLC controller controls the first motor 33, the second motor 45, the electric push rod 46 and the displacement sensor 51 to work by a method commonly used in the prior art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a novel intelligent metal material nondestructive test equipment which characterized in that: comprises a workbench (1) and a transverse translation assembly (3);
table (1): a fixing rod (12) is arranged in the middle of the surface of the workpiece, a detection table (13) is arranged at the top end of the fixing rod (12), supporting rods (2) are uniformly arranged on the surface of the workbench (1), a guide frame (21) is arranged at the top end of each supporting rod (2), a support (22) is arranged in the middle of the surface of each guide frame (21), an ultrasonic flaw detector (23) is arranged on each support (22), and a fixing assembly (6) is arranged on each detection table (13);
lateral translation assembly (3): the guide frame structure comprises a screw rod (31), an installation block (32), a first motor (33) and a bottom frame (34), wherein the screw rod (31) is rotatably connected to the middle part of a guide frame (21), two ends of the installation block (32) are respectively connected to two sides of the interior of the guide frame (21) in a sliding mode, the installation block (32) is connected to the screw rod (31) through a threaded hole in the middle part in a threaded mode, the first motor (33) is arranged on the side face of the guide frame (21), an output shaft of the first motor (33) is fixedly connected with one end of the screw rod (31), the bottom frame (34) is arranged on the bottom face of the installation block (32), and a longitudinal translation assembly (4) is arranged on the bottom frame (34);
wherein: still include PLC controller (11), the side of workstation (1) is located in PLC controller (11), and the input of PLC controller (11) is connected with external power source's output electricity, and the output of PLC controller (11) is connected with the input electricity of first motor (33).
2. The novel intelligent nondestructive testing device for the metal material as claimed in claim 1, wherein: guide slot (41), slider (42), rack (43), worm (44) and second motor (45) that vertical translation subassembly (4) included, the bottom surface middle part of underframe (34) is located in guide slot (41), slider (42) sliding connection is in guide slot (41), the surface of slider (42) is located in rack (43), worm (44) rotate to be connected on underframe (34) and with rack (43) meshing, the side of underframe (34) is located in second motor (45), and the output shaft of second motor (45) and the one end fixed connection of worm (44), the input of second motor (45) is connected with the output electricity of PLC controller (11).
3. The novel intelligent nondestructive testing device for the metal material as claimed in claim 2, wherein: still include electric putter (46) and detecting head (47), the bottom surface of slider (42) is located in electric putter (46), the bottom of electric putter (46) is located in detecting head (47), and detecting head (47) are connected with ultrasonic flaw detector (23) both-way electricity, and the input of electric putter (46) is connected with the output electricity of PLC controller (11).
4. The novel intelligent nondestructive testing device for the metal material as claimed in claim 1, wherein: fixed subassembly (6) include curb plate (61), gag lever post (62), clamp plate (63) and screw rod (64), the both sides of examining test table (13) are located to curb plate (61) symmetry, the both ends of curb plate (61) are run through to gag lever post (62) symmetry, the one end that lies in inside on gag lever post (62) is located in clamp plate (63), screw rod (64) threaded connection is in the connecting hole at curb plate (61) middle part, and the one end and clamp plate (63) of screw rod (64) rotate and be connected.
5. The novel intelligent nondestructive testing device for the metal material as claimed in claim 2, wherein: still include mounting panel (5) and displacement sensor (51), the side of slider (42) is located in mounting panel (5), displacement sensor (51) are located on mounting panel (5), and displacement sensor (51) and PLC controller (11) two-way electricity is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021793776.0U CN213423105U (en) | 2020-08-25 | 2020-08-25 | Novel intelligent metal material nondestructive test equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021793776.0U CN213423105U (en) | 2020-08-25 | 2020-08-25 | Novel intelligent metal material nondestructive test equipment |
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| CN213423105U true CN213423105U (en) | 2021-06-11 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114324389A (en) * | 2021-12-23 | 2022-04-12 | 广东技术师范大学 | Aluminum profile visual detection equipment based on online detection |
| CN116046887A (en) * | 2022-12-23 | 2023-05-02 | 建材桂林地质工程勘察院有限公司 | An ultrasonic testing device for geological survey stainless steel forgings |
-
2020
- 2020-08-25 CN CN202021793776.0U patent/CN213423105U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114324389A (en) * | 2021-12-23 | 2022-04-12 | 广东技术师范大学 | Aluminum profile visual detection equipment based on online detection |
| CN116046887A (en) * | 2022-12-23 | 2023-05-02 | 建材桂林地质工程勘察院有限公司 | An ultrasonic testing device for geological survey stainless steel forgings |
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Effective date of registration: 20230704 Address after: Room 103, Floor 1, Teaching Building, No. 18, Yuxing Road, Tianhe District, Guangzhou, Guangdong 510630 Patentee after: GUAGDONG BONTEK COMPLIANCE TESTING LABORATORY CO.,LTD. Address before: No.55 cangbian Road, Yuexiu District, Guangzhou, Guangdong 510045 Patentee before: Guan Jiajin |