CN213404725U

CN213404725U - Full-automatic tea tedding and screening all-in-one machine

Info

Publication number: CN213404725U
Application number: CN202021906088.0U
Authority: CN
Inventors: 梁天柱
Original assignee: Jiangxi Liangtianzhu Tea Co ltd
Current assignee: Jiangxi Liangtianzhu Tea Co ltd
Priority date: 2020-09-04
Filing date: 2020-09-04
Publication date: 2021-06-11
Anticipated expiration: 2030-09-04

Abstract

The utility model discloses a full-automatic tealeaves tedding screening all-in-one, including the control box, the middle-end fixed mounting on the positive surface of control box has the PLC controller, there is the stand through activity round pin swing joint in the upper end on control box inner chamber right side and shines the platform, the middle-end fixed mounting who shines the platform bottom at the stand has the rotating electrical machines, the output fixedly connected with puddler of rotating electrical machines. The utility model discloses a PLC controller, the rotating electrical machines, the puddler, the tedding piece, the tedding platform, the control box, hydraulic telescoping rod, metal mesh, vibrating motor, the air-blower, the guide platform, under the effect of mutually supporting between dust filter screen and the gas distribution pipe and the baffle, when having realized carrying out automatic tedding to tealeaves, can carry out the mesh of screening according to the size and the quality of tealeaves, very big improvement the quality of work efficiency and product, staff's intensity of labour has been reduced, satisfy the demand of mill's processing.

Description

Full-automatic tea tedding and screening all-in-one machine

Technical Field

The utility model relates to a tea processing technology field specifically is a full-automatic tealeaves tedding screening all-in-one.

Background

China is a tea-tasting big country, and has many famous tea brands, such as West lake Longjing tea, Tieguanyin tea, Biluochun tea, Huangshan Maofeng tea, black tea, green tea, etc., with the demand of consumers, the tea planting amount in various places is getting bigger and bigger, the tea processing technology is mainly divided into five steps of picking, tedding, screening, rough frying and fine frying, the picking mainly comprises picking tea leaves from tea trees, tedding is also called sunning, the main process is to spread the picked tea leaves on a green frame after being loosened, the moisture of each part in the tea leaves is uniform and slowly dried by sunlight, the screening mainly comprises the steps of grading the tea leaves according to size, the smaller tea leaves in the same variety are processed, the better the selling price is, the rough frying mainly comprises the rough processing of the screened tea leaves, the moisture of the tea leaves is removed, the tea leaves are shaped in a flat shape, the fine frying mainly is carried out for fine processing, however, the tedding and screening in the existing tea processing method is usually operated by people, when the labor intensity is high, the tedding and screening quality is poor, the time required by processing is long, the working efficiency is low, and the requirement of factory production cannot be met.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic tealeaves tedding screening all-in-one possesses production efficiency height, advantage that product quality is high, has solved tedding in the current tea processing and screening mode and often is manual operation, and when intensity of labour is great, tedding is relatively poor with the quality of screening, and processes required time longer, leads to work efficiency low, can not satisfy the problem of factory production demand.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic tea tedding and screening all-in-one machine comprises an operation box, wherein a PLC controller is fixedly mounted at the middle end of the front surface of the operation box, a tedding table is movably connected to the upper end of the right side of an inner cavity of the operation box through a movable pin, a rotating motor is fixedly mounted at the middle end of the bottom of the tedding table, a stirring rod is fixedly connected to the output end of the rotating motor, the lower end of the stirring rod is movably connected to the middle end of the top of the tedding table through a bearing, tedding blocks are fixedly connected to the bottom of the stirring rod, the tedding blocks are multiple in number, a hydraulic telescopic rod is movably connected to the right side of the bottom of the tedding table through a movable pin, the other end of the hydraulic telescopic rod is movably connected to the right side of the inner cavity of the operation box through a movable pin, a metal screen and a guide table are fixedly connected to the left side of, the middle-end fixed mounting of metal mesh bottom has vibrating motor, the right-hand member fixedly connected with baffle of control box inner chamber bottom, the middle-end fixed mounting on control box surface right side has the air-blower, the input fixedly connected with rose box of air-blower, the equal fixedly connected with dust filter screen in both ends of rose box inner chamber, the output of air-blower passes through pipeline fixedly connected with and divides the gas pipe.

Preferably, the top of the gas distribution conduit is fixedly connected with an inclined plate, and one side of the inclined plate is fixedly connected to the right side of the inner cavity of the operation box.

Preferably, all there is the activity wheel all through bearing swing joint around the operation box surface bottom, and the distance between two adjacent activity wheels equals.

Preferably, both sides of the lower end of the front surface of the operation box are movably connected with a material taking box door through hinges, an observation window is arranged at the middle end of the surface of the material taking box door, and the inner side of the observation window comprises transparent toughened glass.

Preferably, the middle end of the left side of the operation box is provided with a material taking port, and the top of the material taking port is fixedly connected with material blocking cloth.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a PLC controller control rotating electrical machines drive the puddler rotation, the puddler rotation drives tedding piece rotation, can stir the tealeaves raw materials that the operation incasement portion tedded the bench, reach the effect of automatic tedding tealeaves, control hydraulic telescoping rod to shorten after tealeaves tedding is accomplished, hydraulic telescoping rod can drive the left end of tedding the platform and move downwards when shortening, make the tedding platform incline, make the tealeaves after the tedding fall to the metal mesh top, then control vibrating motor and air-blower work, vibrating motor work can make the continuous vibrations of metal mesh, when making tealeaves fall along the metal mesh top, the tealeaves bits of small specification can fall to the guide platform through the metal mesh and concentrate the collection, can drive the air current in the external world through the dust filter screen through the air-blower work and carry out the dust filtration, carry to the tealeaves department of whereabouts through dividing the trachea, the less tealeaves of quality can be under the effect that the air current was blown, blow the left side of baffle, the great tealeaves of quality can fall the right side of baffle, reach the effect of screening tealeaves, under whole complex effect, when having realized carrying out automatic tedding to tealeaves, can carry out the mesh of screening according to the size and the quality of tealeaves, very big improvement the quality of work efficiency and product, staff's intensity of labour has been reduced, satisfy the demand of factory work, tedding and screening mode in having solved current tea processing are manual operation often, when intensity of labour is great, the tedding is relatively poor with the quality of screening, and the required time of processing is longer, lead to work efficiency low, the problem of factory production demand can not be satisfied.

2. The utility model discloses a setting of movable wheel has improved the removal convenience of this device, and the person of facilitating the use removes this device, through getting the setting of material blocking cloth in the material mouth, can effectually avoid tealeaves to drop to the external world, through the setting of observation window, and the person of facilitating the use looks over the operating condition of control box inside.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic sectional view of the present invention;

fig. 3 is a schematic view of the local structure of the stirring rod of the present invention.

In the figure: 1. an operation box; 2. a blower; 3. a filter box; 4. a PLC controller; 5. a movable wheel; 6. a material taking box door; 7. an observation window; 8. a material guide table; 9. material blocking cloth; 10. a material taking port; 11. a vibration motor; 12. a metal screen; 13. spreading and sunning the platform; 14. a stirring rod; 15. a rotating electric machine; 16. a hydraulic telescopic rod; 17. a dust filter screen; 18. a sloping plate; 19. a gas distribution conduit; 20. a partition plate; 21. and (5) tedding the blocks.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description herein, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings to facilitate the description of the patent and to simplify the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be considered limiting of the patent. In the description of the present application, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Referring to fig. 1-3, a full-automatic tea tedding and screening integrated machine comprises an operation box 1, movable wheels 5 are movably connected to the periphery of the bottom of the outer surface of the operation box 1 through bearings, the distance between every two adjacent movable wheels 5 is equal, the moving convenience of the device is improved through the arrangement of the movable wheels 5, the device is convenient for a user to move, two sides of the lower end of the front surface of the operation box 1 are movably connected with a material taking box door 6 through hinges, an observation window 7 is arranged at the middle end of the surface of the material taking box door 6, the inner side of the observation window 7 comprises transparent toughened glass, the working state inside the operation box 1 is convenient for the user to check through the arrangement of the observation window 7, a PLC 4 is fixedly installed at the middle end of the front surface of the operation box 1, a tedding table 13 is movably connected to the upper end of the right side of the inner cavity of the operation box 1 through a movable pin, and a rotating motor, the output end of the rotating motor 15 is fixedly connected with a stirring rod 14, the lower end of the stirring rod 14 is movably connected to the middle end of the top of the tedding table 13 through a bearing, the bottom of the stirring rod 14 is fixedly connected with a tedding block 21, the tedding blocks 21 are multiple in number, the right side of the bottom of the tedding table 13 is movably connected with a hydraulic telescopic rod 16 through a movable pin, the other end of the hydraulic telescopic rod 16 is movably connected to the right side of the inner cavity of the operation box 1 through a movable pin, the left side of the inner cavity of the operation box 1 is fixedly connected with a metal screen 12 and a material guide table 8 from top to bottom in sequence, the top of the material guide table 8 is fixedly connected to the right side of the bottom of the metal screen 12, the middle end of the bottom of the metal screen 12 is fixedly provided with a vibrating motor 11, the middle end of the left side of the operation box 1 is provided with a material, the tea leaf tedding machine can effectively prevent tea leaves from falling to the outside, a partition plate 20 is fixedly connected to the right end of the bottom of an inner cavity of an operation box 1, an air blower 2 is fixedly mounted at the middle end of the right side of the outer surface of the operation box 1, a filter box 3 is fixedly connected to the input end of the air blower 2, dust filter screens 17 are fixedly connected to both ends of the inner cavity of the filter box 3, an air distribution pipe 19 is fixedly connected to the output end of the air blower 2 through a pipeline, an inclined plate 18 is fixedly connected to the top of the air distribution pipe 19, one side of the inclined plate 18 is fixedly connected to the right side of the inner cavity of the operation box 1, a rotary motor 15 is controlled by a PLC (programmable logic controller) 4 to drive a stirring rod 14 to rotate, a tedding block 21 is driven to rotate by the rotation of the stirring rod 14, tea leaf raw materials on the tedding table 13 in the operation box 1 can be stirred, the automatic, the tedding table 13 is inclined, tea leaves after tedding fall above the metal screen 12, then the vibration motor 11 and the air blower 2 are controlled to work, the vibration motor 11 can make the metal screen 12 vibrate continuously, when the tea leaves fall along the top of the metal screen 12, tea leaf fragments with smaller specifications can fall on the material guide table 8 through the metal screen 12 for centralized collection, external air flow can be driven to pass through the dust filter screen 17 through the work of the air blower 2 for dust filtration, the tea leaves falling down are conveyed through the air distribution guide pipe 19, the tea leaves with smaller quality can be blown to the left side of the partition plate 20 under the action of air flow blowing, the tea leaves with larger quality can fall on the right side of the partition plate 20, the effect of screening the tea leaves is achieved, under the action of integral matching, the automatic tedding of the tea leaves is realized, and the purpose of screening can be carried out according to the size and the quality of the tea leaves, the quality of work efficiency and product has greatly been improved, has reduced staff's intensity of labour, satisfies the demand of mill's processing, has solved tedding and screening mode among the current tea processing and often is manual operation, and intensity of labour is great simultaneously, and the tedding is relatively poor with the quality of screening, and the required time of processing is longer, leads to work efficiency low, can not satisfy the problem of mill's production demand.

All the components in the utility model are universal standard components or components known by technicians in the field, the structure and principle of the components are known by technicians in the technical manual or known by conventional experimental methods, standard parts used in the application document can be purchased from the market, the components in the application document can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each component adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, machines, parts and equipment adopt conventional models in the prior art, the control mode is automatically controlled by a controller, a control circuit of the controller can be realized by simple programming of technicians in the field, the components belong to the common knowledge in the field, and the application document is mainly used for protecting mechanical devices, so the control mode and circuit connection are not explained in detail in the application document, no specific description will be made herein.

When the automatic tedding machine is used, the rotating motor 15 is controlled by the PLC 4 to drive the stirring rod 14 to rotate, the stirring rod 14 rotates to drive the tedding block 21 to rotate, tea raw materials on the tedding table 13 in the operation box 1 can be stirred, the automatic tedding effect of tea is achieved, when the tedding of tea is completed, the hydraulic telescopic rod 16 is controlled to be shortened, the hydraulic telescopic rod 16 is shortened, meanwhile, the left end of the tedding table 13 is driven to move downwards, the tedding table 13 is inclined, the tedded tea falls onto the metal screen 12, then the vibration motor 11 and the air blower 2 are controlled to work, the vibration motor 11 can enable the metal screen 12 to vibrate continuously, when the tea falls along the top of the metal screen 12, tea dust with small specification can fall onto the material guide table 8 through the metal screen 12 to be collected in a centralized manner, external air flow can be driven through the work of the dust filter 17 to filter dust through the work of the air blower 2, the tea leaves with smaller mass are blown to the left side of the clapboard 20 under the action of air flow blowing, the tea leaves with larger mass fall to the right side of the clapboard 20 to achieve the effect of sieving the tea leaves, under the action of integral cooperation, the automatic tedding of the tea leaves is realized, meanwhile, the screening can be carried out according to the size and the quality of the tea leaves, the working efficiency and the product quality are greatly improved, the labor intensity of workers is reduced, the requirements of factory processing are met, the movable wheels 5 are arranged, so that the moving convenience of the device is improved, a user can move the device conveniently, through the arrangement of the material blocking cloth 9 in the material taking port 10, the tea leaves can be effectively prevented from falling to the outside, through the setting of observation window 7, convenience of customers looks over the operating condition of control box 1 inside.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic tealeaves tedding screening all-in-one, includes control box (1), its characterized in that: the utility model discloses a sun drying machine, including operation box (1), middle-end fixed mounting on positive surface of operation box (1) has PLC controller (4), the upper end on operation box (1) inner chamber right side has stand sun drying platform (13) through activity round pin swing joint, the middle-end fixed mounting who stands sun drying platform (13) bottom has rotating electrical machines (15), the output fixedly connected with puddler (14) of rotating electrical machines (15), and the lower extreme of puddler (14) through bearing swing joint in the middle-end that stands sun drying platform (13) top, the bottom fixedly connected with stand sun drying block (21) of puddler (14), and the quantity of stand drying block (21) is a plurality of, the right side of shoring platform (13) bottom has hydraulic telescoping rod (16) through activity round pin swing joint, and the other end of hydraulic telescoping rod (16) through activity round pin swing joint in the right side of operation box (1) inner chamber, the left side of operation box (1) inner chamber is from last to fixedly connected with metal screen cloth (12) and, and the top fixed connection of guide platform (8) is in the right side of metal screen (12) bottom, the middle-end fixed mounting of metal screen (12) bottom has vibrating motor (11), the right-hand member fixedly connected with baffle (20) of control box (1) inner chamber bottom, the middle-end fixed mounting on control box (1) surface right side has air-blower (2), the input fixedly connected with rose box (3) of air-blower (2), the equal fixedly connected with dust filter screen (17) in both ends of rose box (3) inner chamber, the output of air-blower (2) passes through pipeline fixedly connected with and divides gas pipe (19).

2. The full-automatic tea tedding and screening all-in-one machine as claimed in claim 1, wherein: the top of the gas distribution pipe (19) is fixedly connected with an inclined plate (18), and one side of the inclined plate (18) is fixedly connected to the right side of the inner cavity of the operation box (1).

3. The full-automatic tea tedding and screening all-in-one machine as claimed in claim 1, wherein: all there is loose pulley (5) all through bearing swing joint around the surface bottom of control box (1), and the distance between two adjacent loose pulleys (5) equals.

4. The full-automatic tea tedding and screening all-in-one machine as claimed in claim 1, wherein: both sides of the lower end of the front surface of the operation box (1) are movably connected with a material taking box door (6) through hinges, an observation window (7) is arranged at the middle end of the surface of the material taking box door (6), and the inner side of the observation window (7) comprises transparent toughened glass.

5. The full-automatic tea tedding and screening all-in-one machine as claimed in claim 1, wherein: a material taking opening (10) is formed in the middle end of the left side of the operation box (1), and a material blocking cloth (9) is fixedly connected to the top of the material taking opening (10).