CN213369881U - Pneumatic multi-channel photoelectric recognition leaf selection and impurity removal system - Google Patents
Pneumatic multi-channel photoelectric recognition leaf selection and impurity removal system Download PDFInfo
- Publication number
- CN213369881U CN213369881U CN202020631348.1U CN202020631348U CN213369881U CN 213369881 U CN213369881 U CN 213369881U CN 202020631348 U CN202020631348 U CN 202020631348U CN 213369881 U CN213369881 U CN 213369881U
- Authority
- CN
- China
- Prior art keywords
- air
- cavity
- tobacco
- leaf
- tobacco leaf
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000012535 impurity Substances 0.000 title claims description 47
- 241000208125 Nicotiana Species 0.000 claims abstract description 219
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 219
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 39
- 239000000779 smoke Substances 0.000 claims description 34
- 238000005192 partition Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 26
- 238000003892 spreading Methods 0.000 claims description 24
- 238000007664 blowing Methods 0.000 claims description 21
- 230000000875 corresponding Effects 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 16
- 238000005485 electric heating Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229920002456 HOTAIR Polymers 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 240000000218 Cannabis sativa Species 0.000 claims description 3
- 230000003044 adaptive Effects 0.000 claims description 3
- 230000000903 blocking Effects 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 235000012765 hemp Nutrition 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 3
- 235000012766 marijuana Nutrition 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000002356 single layer Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000000576 supplementary Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 210000001503 Joints Anatomy 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 238000003908 quality control method Methods 0.000 abstract description 2
- 238000003379 elimination reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000036651 mood Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000001932 seasonal Effects 0.000 description 1
Images
Abstract
The utility model provides a wind send multichannel photoelectric recognition to select leaf edulcoration system, including first tobacco leaf conveyer, the conveyer is thin at the tobacco leaf stand, the loose shaker of wind-force, second tobacco leaf conveyer, appearance shaker is transferred to wind-force, and wind send, discernment, pick out the device, leaf gas separator. The automatic green cigarette, mildew cigarette and non-cigarette sundries removing device achieves multi-stage, efficient and high-quality automatic removal of green cigarettes, mildew cigarettes and non-cigarette sundries, automatically selects grade cigarettes and non-grade cigarettes, is high in automation level, can be assembled in a modularized mode, and is simple and compact in structure, reasonable in layout, high in working efficiency, good in reliability and safety. The utility model discloses replace artifical selection leaf with full-automatic mode of photoelectric recognition and pneumatic conveying multichannel, realize automation, the intellectuality of tobacco selection leaf process, promoted technical level greatly, improved hierarchical high efficiency of tobacco leaf and high-quality, solve the difficult and inefficiency scheduling problem of with high costs, quality control that current selection leaf exists.
Description
Technical Field
The utility model relates to a leaf selection edulcoration system, especially a wind send multichannel photoelectric recognition to select leaf edulcoration system belongs to tobacco leaf processing technology field.
Background
The tobacco leaf selection, also called as tobacco leaf selection, is a process for carrying out purification processing and treatment on tobacco leaves, and aims to remove green, moldy, mixed tobacco leaves and non-tobacco impurities, and simultaneously select tobacco leaves of different grades so as to carry out subsequent threshing formula, stabilize product quality and improve product quality. At present, the tobacco leaf selection mainly adopts manual booth selection or belt conveyor assembly line selection, and the operation process is to manually disperse the tobacco leaves, distinguish the grades one by one, and distinguish and select the tobacco leaves with different grades. The influence of the method on the product quality mainly comprises the following points:
1. sorting is completed manually, and a large amount of human resources are required to be input;
2. the product quality depends on human eye identification, the subjective decision factor is large, and the error selection rate is high;
3. the labor intensity of workers is high, and the selection error rate is increased even if the workers work for a long time;
4. the technical levels of the personnel are uneven, and different people are influenced by factors such as mood, physical quality, subjective feelings and the like, so that the sorting accuracy is unstable;
5. on-site management and supervision personnel are influenced by human factors such as responsibility and the like, and unstable risks are brought to the qualified rate of tobacco leaf sorting.
In addition, the existing tobacco leaf selection has the defects of large seasonal personnel flow, difficult person finding and high cost, so that the product quality is influenced by human factors, the working efficiency is low, and the method is in sharp contrast with the higher mechanical, automatic and intelligent production in the whole tobacco industry. Therefore, there is a need for improvements and innovations in the prior art.
Disclosure of Invention
For realizing the automation and the intelligent production of tobacco leaf selection process, improve tobacco leaf selection efficiency and quality, solve the outstanding problems such as the leaf selection cost height that present selection process exists, quality is difficult to control, the utility model provides a wind send multichannel photoelectric identification to select leaf edulcoration system.
The first purpose of the utility model is realized through the following technical scheme: a wind send multichannel photoelectric recognition to select leaf edulcoration system includes:
the first tobacco leaf conveyor is used for conveying tobacco leaves;
the input end of the tobacco leaf spreading and thinning conveyor is connected with the output end of the first tobacco leaf conveyor, the conveying speed is 1-4 times of the conveying speed of the first tobacco leaf conveyor, and the tobacco leaf spreading and thinning conveyor is used for quickly receiving the tobacco leaves conveyed by the first tobacco leaf conveyor and spreading the tobacco leaves on the tobacco leaf spreading and thinning conveyor into 3-4 layers;
the wind power loosening impurity removing machine comprises a shell with a cavity inside, wherein the top of the cavity is mutually communicated, the bottom of the cavity is divided into a loose tobacco leaf cavity and a spread tobacco leaf cavity through a partition plate, the bottom of the loose tobacco leaf cavity is provided with a heavy-mass impurity and agglomerated tobacco leaf discharge port, the side part of the loose tobacco leaf cavity is provided with a feed port connected with the output end of a tobacco leaf spreading conveyor, an air inlet connected with a fan is arranged below the feed port, the bottom of the spread tobacco leaf cavity is provided with a tobacco leaf discharge port, the middle part of the spread tobacco leaf cavity is provided with a tobacco leaf spreading roller group, the top of the spread tobacco leaf cavity is provided with a baffle and an air outlet, the wind power loosening is used for loosening tobacco leaves entering the loose tobacco leaf cavity, so that heavy-mass non-tobacco impurities and agglomerated tobacco leaves sink and are;
the input end of the second tobacco leaf conveyor is connected with the tobacco leaf discharge port of the wind power loosening impurity removing machine, the operation speed of the second tobacco leaf conveyor is 1-3 times of the operation speed of the tobacco leaf spreading and thinning conveyor, the second tobacco leaf conveyor is used for conveying the tobacco leaves discharged from the tobacco leaf discharge port of the wind power loosening impurity removing machine and spreading the tobacco leaves into a single layer;
the wind power posture-adjusting impurity-removing machine comprises a shell with a cavity therein, wherein the bottom of the cavity is provided with an impurity discharging port, one side of the lower part of the cavity is provided with a feeding port communicated with the output end of the second tobacco leaf conveyor, the top of the cavity is provided with a discharging air outlet, and an air inlet is arranged below the feeding port and is used for discharging tobacco leaves upwards along with wind and discharging non-smoke impurities and/or agglomerated tobacco leaves downwards after wind power adjustment is carried out on the tobacco leaves to a posture that the tips of the tobacco leaves are upwards and the stems of the tobacco leaves;
the pneumatic conveying, identifying and rejecting device comprises a pneumatic conveying pipeline, a plurality of photoelectric identifiers and a plurality of blowing rejectors, wherein the input end of the pneumatic conveying pipeline is connected with a discharging air outlet at the top of the pneumatic posture-adjusting and rejecting machine; the device is used for blowing materials sent into a pipeline along with wind into corresponding negative pressure blanking bins through corresponding blowing removers respectively when the materials pass through green smoke, mildew smoke, impurities and non-grade smoke identified by corresponding photoelectric identifiers, so that the classified discharge and impurity removal of tobacco leaves of different grades are completed;
the leaf gas separator comprises a shell with a material inlet, an outlet and an air outlet, wherein the shell is internally provided with a cavity, and a roller with meshes is arranged in the cavity of the shell and connected with the air outlet, the material inlet is connected with the output end of an air conveying pipeline of an air conveying, identifying and ejecting device, and is used for separating grade smoke entering along with air, the grade smoke sinks by self weight and is ejected, and the air is ejected through the roller with meshes and the air outlet, so that the leaf gas separation is completed.
The first tobacco leaf conveyor, the tobacco leaf spreading conveyor and the second tobacco leaf conveyor are conventional belt conveyors.
The wind power loosening impurity removing machine comprises:
the partition board is a vertical board, the lower end of the partition board is hinged on the shell through a horizontal hinge shaft, two ends of the horizontal hinge shaft are fixed on the shell wall through bearings respectively, one end of the horizontal hinge shaft extends outwards and then is connected with the handle, and the inclined angle bottom of the partition board is adjusted through the handle; or one end of the horizontal hinge shaft extends outwards and then is connected with the power machine, and the inclined angle bottom of the partition board is adjusted through the power machine; the cavity of the loose tobacco leaves forms a special-shaped tobacco leaf channel, and the wind speed is adjusted by adjusting the inclination angle of the partition plate, so that the loosening of the tobacco leaves is completed;
the baffle is a vertical plate, the upper end of the baffle is fixed on the top wall of the shell, and the lower end of the baffle is suspended, so that the tobacco leaves entering the top of the loose tobacco leaf cavity can stall and change direction under the blocking action of the baffle, smoothly enter the tobacco leaf stretching cavity under the action of self gravity, and fall into the tobacco leaf stretching roller group under the action of self gravity to stretch the tobacco leaves.
The wind power loosening impurity removing machine comprises:
a through hole is formed in one side of the unfolded tobacco leaf cavity, a dryer is arranged on the through hole and comprises an electric heating element fixed on the through hole and an air pipe fixed on the outer side of the through hole, and the outer end of the air pipe is connected with an air blower so as to be conveniently fed into the unfolded tobacco leaf cavity after being heated into hot air by the electric heating element through air supplied by the air blower and used for drying the tobacco leaves and reducing moisture in the tobacco leaves;
a roller with meshes is arranged on the inner side of the air outlet, a brush roller is arranged on one side of the roller, a collecting tank is arranged below the brush roller, one end of a roller shaft of the roller is connected with a rotating wheel, the rotating wheel is connected with a driving wheel on a main shaft of a motor through a rotating belt, so that the roller is driven to rotate through the driving wheel, a driving belt and the rotating wheel under the driving of the motor, and light impurities such as hemp threads and the like brought in by wind are hung by the meshes and then are carried out of the meshes of the roller through the brush roller to enter the collecting tank at;
the outer side of the air outlet is connected with an air return pipe, the outer end of the air return pipe is connected with an air inlet of a fan, and an air outlet of the fan is connected with an air inlet on the cavity of the loose tobacco leaves through a short pipe or directly to form circulating air supply.
The wind power posture adjusting impurity removing machine comprises:
at least three air inlets are arranged below the feeding port and are divided into a main air inlet in the middle and auxiliary air inlets on two sides, and a cylinder cover or a plate with meshes is arranged in a cavity on the inner side of the main air inlet, so that the air volume on the cross section of the cavity on the inner side of the air inlet is uniform;
two vertical partition plates are arranged at the top of the cavity at intervals, the upper end of each vertical partition plate is fixed at the top of the cavity of the shell, the lower end of each vertical partition plate is suspended in the cavity, so that the discharge air outlet is divided into three parts, namely, the lower part is communicated with the upper part, and the upper part is separated from the lower part;
casing top both sides are equipped with the air supply mouth respectively, every air supply mouth links to each other with the outside air supply pipe that corresponds, the air supply pipe links to each other with the fan, through the air supply mouth, the air supply pipe, the wind-force that the fan provided, firstly make the tobacco leaf realize the third time on casing cavity top and spread out thinly, spread out to become on the cross section at cavity top promptly and have the interval, and the petiole is sent out to the state that the apex is up downwards, caking and the partial non-smoke impurity that still leave over in the tobacco leaf are by the dead weight sinking discharge, secondly send special-shaped pipeline to the wind of epilogue and provide wind.
The air conveying, identifying and rejecting device comprises the following components:
the pneumatic conveying pipeline is composed of a plurality of S-shaped square pipe sections which are convex upwards and concave downwards, two S-shaped longitudinal partition plates which are adaptive to the inner diameter of the square pipe are arranged in the square pipe at intervals, the interior of the square pipe is divided into three channels which are respectively equal in width and respectively arranged at the middle part and two sides, the input ends of the three channels are respectively communicated with three discharging air outlets corresponding to the wind power posture adjusting impurity removing machine, and the output end of the three channels is connected with the input end of the leaf gas separator, so that when tobacco leaves are conveyed by means of main wind power of the middle channel and supplementary wind power of the channels at two sides;
the photoelectric recognizer is arranged on the upper side and the lower side of the position of the air conveying pipeline in the transition from convex to concave, the blowing remover is arranged on the upper side of the position of the air conveying pipeline in the transition from concave to convex, the removing ports are arranged on the lower side of the air conveying pipeline and are communicated with the corresponding negative pressure blanking bin below the air conveying pipeline, tobacco leaves fed along with air are thrown to the upper surface of the pipe wall under the action of centrifugal force and then are distributed orderly and dispersedly along the cavity of the pipeline when passing through the pipeline in the transition from convex to concave, so that the photoelectric recognizer can accurately recognize green smoke, mildew smoke, sundries and non-grade smoke mixed in the tobacco leaves, and the tobacco leaves are blown into the removing ports by the blowing remover to fall into the negative pressure blanking bin when being thrown to the lower surface of the pipe wall under the action of centrifugal force when passing through the pipeline in the transition from concave to convex, and then.
The S-shaped square pipe section of the air conveying, identifying and rejecting device is set to be three sections, one section positioned at the input end is a longitudinal S-shaped square pipe section, and the negative pressure blanking bin communicated with the rejection port of the longitudinal S-shaped square pipe section is a green cigarette, a mildew cigarette, sundries and a non-grade cigarette bin, so that the identification and rejection of the green cigarette, the mildew cigarette and the non-cigarette sundries are completed; a section in the middle is a transverse S-shaped square pipe section, and a negative pressure blanking bin communicated with a transverse S-shaped square pipe section removing port is a first non-grade tobacco bin to finish primary identification and removal of non-grade tobacco; one section that is located the output is horizontal S-shaped square pipe section, and the negative pressure blanking storehouse that rejects the mouth intercommunication with this horizontal S-shaped square pipe section is second non-grade cigarette storehouse, accomplishes the secondary discernment of non-grade cigarette, rejects.
The air conveying, identifying and rejecting device comprises the following components:
the photoelectric recognizer consists of a high-speed CCD camera, a high-speed near-infrared camera, a light source matched with the camera and a visual recognition algorithm program, is conventional equipment, and completes the recognition of different types of tobacco leaves according to different settings of the recognition algorithm program;
the light source matched with the camera is subjected to temperature regulation and control by a cooling system consisting of a water pump and a water circulation pipeline, so that the light source is prevented from being damaged due to overheating;
the blowing remover is conventional equipment and comprises a nozzle and a high-speed electromagnetic control valve, wherein the nozzle is arranged on the electromagnetic control valve, and the electromagnetic control valve is arranged on a valve seat, is connected with a compressed air storage tank through an air pipe and is used for providing compressed air for blowing;
the negative pressure blanking storehouse is the cavity box, set up the pan feeding mouth with rejecting port butt joint on the pneumatic conveying pipeline on box upper portion, the box lower part is equipped with the suction opening, this suction opening is established the governing valve through it and is installed the outside exhaust column of box and link to each other, the exhaust column links to each other with the air exhauster, the bottom half is equipped with the discharge gate of taking the board-like air lock of turning over, be used for taking out the air in the box, make the blanking storehouse form the negative pressure, adjust the amount of wind of taking out through the governing valve, the material of being convenient for falls, and make while guaranteeing the box gas tightness green cigarette, non-grade cigarette, non-cigarette debris etc. discharge through the negative pressure blanking storehouse that corresponds separately, accomplish the.
The material inlet of the leaf-gas separator is arranged on one side of the top of the cavity, the material outlet is arranged on the bottom of the cavity, the two air outlets are symmetrically arranged on the other side of the top of the cavity, a rotary air lock is arranged in the cavity above the material outlet, a roller with meshes is arranged in the cavity on the inner side of the air outlet, the two ends of the roller are fixed on the shell, the two air outlets are respectively connected with the corresponding fan inlets, the fan outlet is connected with one end of a return air pipe, the other end of the return air pipe is connected with the air inlet of the wind-force posture-adjusting impurity-removing machine, so that the grade smoke entering the cavity is blocked in the cavity outside the roller with meshes along with the reduction of the wind speed and the wind quantity, the smoke sinks to the outlet at the bottom under the action of self weight and is discharged through the rotary air lock, and the wind enters the, and forming circulating air supply.
The utility model has the following advantages and effects; by adopting the scheme, the green tobacco, the mildew tobacco and the non-tobacco sundries can be automatically removed in a multi-stage, high-efficiency and high-quality manner, the grade tobacco and the non-grade tobacco can be automatically selected, the automatic tobacco leaf selection in the tobacco processing can be completed, the automation level is high, the assembly can be performed in a modularized manner, and the tobacco leaf sorting machine is simple and compact in structure, reasonable in layout, high in working efficiency, and good in reliability and safety. The utility model discloses replace artifical selection leaf with full-automatic mode of photoelectric recognition and pneumatic conveying multichannel, realize the automation, the intellectuality of selecting the leaf process in the tobacco industry, promoted technical level greatly, improved hierarchical high efficiency of tobacco leaf and high quality, solved the outstanding contradiction in the aspects such as the present selection leaf that exists of tobacco industry is with high costs, quality control is difficult and inefficiency at the selection leaf in-process, provide new technology and new equipment for tobacco industry upgrading increase effect and intelligent processing.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic structural view of a wind power loosening and impurity removing machine;
FIG. 4 is a schematic view of a wind-power posture-adjusting impurity-removing machine
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is a top view of FIG. 4;
FIG. 7 is a partial enlarged view of the pneumatic conveying, recognizing and ejecting device;
fig. 8 is a process flow diagram of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The utility model provides a wind send multichannel photoelectric recognition to select leaf edulcoration system, include:
the first tobacco leaf conveyor 1 is a conventional belt conveyor and is used for conveying tobacco leaves;
the input end of the tobacco leaf spreading and thinning conveyor 2 is connected with the output end of the first tobacco leaf conveyor 1, the conveying speed is 1-4 times of the conveying speed of the first tobacco leaf conveyor 1, and the tobacco leaf spreading and thinning conveyor is used for quickly receiving tobacco leaves fed by the first tobacco leaf conveyor 1 and spreading the tobacco leaves on the tobacco leaf spreading and thinning conveyor into 3-4 layers;
the wind power loosening impurity removing machine 3 comprises a shell 31 with a cavity in the shell, the top of the cavity is communicated with each other, the bottom of the cavity is divided into a loose tobacco cavity 34 and an unfolded tobacco cavity 32 through a partition plate 33, the bottom of the loose tobacco cavity 34 is provided with a heavy impurity and agglomerated tobacco outlet 341, the side of the loose tobacco cavity is provided with a feed inlet 35 connected with the output end of the tobacco thinning conveyor 2, an air inlet 36 connected with a fan 39 is arranged below the feed inlet 35, the bottom of the unfolded tobacco cavity 32 is provided with a tobacco outlet 321, the middle of the unfolded tobacco cavity is provided with a tobacco unfolding roller set 324, and the top of the unfolded tobacco cavity is provided with a baffle: the partition plate 33 is a vertical plate, the lower end of the partition plate 33 is hinged on the shell 31 through a horizontal hinge shaft, two ends of the horizontal hinge shaft are respectively fixed on the wall of the shell 31 through bearings, one end of the horizontal hinge shaft extends outwards and then is connected with the handle, and the inclined angle of the partition plate 33 is adjusted through the handle; or one end of the horizontal hinge shaft extends outwards and then is connected with the power machine, and the inclined angle bottom of the partition plate 33 is adjusted through the power machine; the cavity 34 of the loose tobacco leaves forms a special-shaped tobacco leaf channel, and the wind speed is adjusted by adjusting the inclination angle of the partition 33, so that the loosening of the tobacco leaves is completed; the baffle 328 is a vertical plate, the upper end of the baffle 328 is fixed on the top wall of the shell 31, and the lower end of the baffle 328 is suspended, so that the tobacco leaves entering the top of the loose tobacco leaf cavity 32 can stall and change direction under the blocking action of the baffle 328, smoothly enter the spread tobacco leaf cavity 32 under the self-gravity action, and fall onto the tobacco leaf spreading roller group 324 under the self-gravity action to spread the tobacco leaves; a through hole is formed in one side of the unfolded tobacco leaf cavity 32, a dryer is arranged on the through hole and comprises an electric heating element 323 fixed on the through hole and an air pipe 322 fixed on the outer side of the through hole, the outer end of the air pipe 322 is connected with an air blower, so that air is supplied by the air blower to the electric heating element 323, heated into hot air and then sent into the unfolded tobacco leaf cavity 32, the hot air is used for drying tobacco leaves, and moisture in the tobacco leaves is reduced; a roller 327 with meshes is arranged on the inner side of the air outlet 37, a brush roller 326 is arranged on one side of the roller 327, a collecting tank 325 is arranged below the brush roller 326, one end of a roller shaft of the roller 327 is connected with a rotating wheel, the rotating wheel is connected with a driving wheel on a main shaft of a motor through a rotating belt, so that the roller 327 is driven to rotate by the motor through the driving wheel, a driving belt and the rotating wheel, and light impurities such as hemp threads and the like brought in by wind are hung by the meshes and then are taken out of the meshes of the roller 327 through the brush roller 326 to enter the collecting tank 325 at the lower part; the outer side of the air outlet 37 is connected with an air return pipe 38, the outer end of the air return pipe 38 is connected with an air inlet of a fan 39, and an air outlet of the fan 39 is directly connected with an air inlet 36 on the loose tobacco leaf cavity 34 to form circulating air supply;
the input end of the second tobacco leaf conveyor 4 is connected with the tobacco leaf discharge port 321 of the wind power loosening and impurity removing machine 3, the operation speed of the second tobacco leaf conveyor is 1-3 times of the operation speed of the tobacco leaf spreading and thinning conveyor 2, and the second tobacco leaf conveyor is used for conveying the tobacco leaves discharged from the tobacco leaf discharge port 321 of the wind power loosening and impurity removing machine 3 and spreading the tobacco leaves into a single layer;
the wind-power posture-adjusting impurity-removing machine 5 comprises a shell 51 with a cavity 52 in the shell, wherein the bottom of the cavity 52 is provided with an impurity discharging port 521, one side of the lower part of the cavity 52 is provided with a feeding port 522 communicated with the output end of the second tobacco leaf conveyor 2, the top of the cavity is provided with a discharging air outlet 526, and air inlets 523 and 524 are arranged below the feeding port 522 and used for adjusting the wind power of the tobacco leaves into a posture that the leaf tips of the tobacco leaves are upward and the leaf stalks are downward, so that the tobacco leaves are upward discharged along with the wind, and non-smoke impurities and/or agglomerated; the wind power posture adjusting impurity removing machine 5 is characterized in that: at least three air inlets are arranged below the feeding port 522 and are divided into a main air inlet 523 in the middle and auxiliary air inlets 524 on two sides, and a cylinder cover or plate 55 with meshes is arranged in a cavity on the inner side of the main air inlet 523 to ensure that the air volume on the cross section of the cavity on the inner side of the air inlet is uniform; two vertical partition plates 53 are arranged at the top of the cavity 52 at intervals, the upper end of each vertical partition plate 53 is fixed at the top of the cavity 52 of the shell, the lower end of each vertical partition plate 53 is suspended in the cavity 52, so that the discharge air outlet 526 is divided into three parts, namely, the lower part is communicated with the upper part, and the upper part is separated, and an unpowered roller 54 is arranged below each vertical partition plate 53 and used for preventing tobacco leaves from being blocked at the lower end of each vertical partition plate 53; the two sides of the top of the shell 51 are respectively provided with air supply ports 525, each air supply port 525 is connected with an external corresponding air supply pipe, the air supply pipes are connected with a fan, and wind power provided by the air supply ports 525, the air supply pipes and the fan is used for firstly enabling tobacco leaves to be spread and thinned for the third time on the top of the cavity 52 of the shell 51, namely, the tobacco leaves are spread and thinned on the cross section of the top of the cavity 52 to form intervals and sent out in a state that leaf stalks are downward and the leaf tips are upward, caking and partial non-smoke impurities still left in the tobacco leaves are discharged by sinking under the dead weight, and secondly, the wind power is provided for a subsequent;
the air conveying, identifying and rejecting device 6 comprises an air conveying pipeline 61, three photoelectric identifiers 62 and blowing rejectors 63, wherein the input end of the air conveying pipeline 61 is connected with a discharging air outlet 526 at the top of the wind posture adjusting and decontaminating machine 5; the device is used for blowing materials sent into a pipeline along with wind into corresponding negative pressure blanking bins through corresponding blowing removers 63 when the materials pass through green smoke, mildew smoke, impurities and non-grade smoke identified by corresponding photoelectric identifiers 62, so that classified discharge and impurity removal of tobacco leaves of different grades are completed; the air conveying, identifying and rejecting device comprises the following components: the air conveying pipeline 61 is composed of three S-shaped square pipe sections which are convex upwards and concave downwards, two S-shaped longitudinal partition plates which are adaptive to the inner diameter of the square pipe are arranged in the square pipe at intervals, the interior of the square pipe is divided into one middle channel and two sides which are equal in width, the input ends of the three channels are respectively communicated with three discharging air outlets 526 corresponding to the wind power posture adjusting impurity removing machine 5, the output end of the three channels is connected with the input end of the leaf-and-gas separator 7, so that the tobacco leaves are prevented from being deviated and mistakenly removed while being conveyed by means of main wind power of the middle channel and supplementary wind power of the channels on; the photoelectric recognizer 62 is arranged on the upper side and the lower side of the air conveying pipeline 61 at the position of transition from convex to concave, the blowing rejector 63 is arranged on the upper side of the position of transition from concave to convex behind the air conveying pipeline, the lower side of the position of transition from concave to convex is provided with a rejection port, the rejection port is communicated with a corresponding negative pressure blanking bin below the rejection port, tobacco leaves conveyed along with air are thrown to the upper surface of the pipe wall under the action of centrifugal force and then are distributed orderly and dispersedly along the cavity of the pipeline when passing through the pipeline of transition from convex to concave, so that the photoelectric recognizer 62 can accurately recognize green smoke, mildew smoke, sundries and non-grade smoke mixed in the tobacco leaves, and the tobacco leaves are blown into the rejection port by the blowing rejector 63 to fall into the negative pressure blanking bin when passing through the pipeline of transition from concave to convex under the action of centrifugal force and then are blown to the lower surface of; the negative pressure blanking bin communicated with the longitudinal S-shaped square pipe section eliminating port at the input end is a green cigarette, mildew cigarette, sundries and non-grade cigarette bin 64 to finish the identification and elimination of the green cigarette, the mildew cigarette and the non-cigarette sundries; the negative pressure blanking bin communicated with the transverse S-shaped square pipe section eliminating port in the middle is a first non-grade tobacco bin 65, and primary identification and elimination of non-grade tobacco are completed; the negative pressure blanking bin communicated with the transverse S-shaped square pipe section eliminating port at the output end is a second non-grade tobacco bin 66 to finish secondary identification and elimination of non-grade tobacco; the air conveying, identifying and rejecting device comprises the following components: the photoelectric recognizer 62 consists of a high-speed CCD camera, a high-speed near-infrared camera, a light source matched with the camera and a visual recognition algorithm program, is conventional equipment, and completes the recognition of different types of tobacco leaves according to different settings of the recognition algorithm program; the light source matched with the camera is subjected to temperature regulation and control by a cooling system consisting of a water pump and a water circulation pipeline, so that the light source is prevented from being damaged due to overheating; the blowing remover 63 is conventional equipment and comprises a nozzle and a high-speed electromagnetic control valve, wherein the nozzle is arranged on the electromagnetic control valve, and the electromagnetic control valve is arranged on a valve seat and is connected with a compressed air storage tank 67 through an air pipe for providing compressed air for blowing; the negative pressure blanking bin is a hollow box body, a feeding port butted with a rejection port on the air conveying pipeline 61 is arranged at the upper part of the box body, an air suction port 68 is arranged at the lower part of the box body, the air suction port 68 is connected with an air suction pipe 8 which is arranged outside the box body through an adjusting valve, the air suction pipe 8 is connected with an exhaust fan 9, a discharge port with a flap type air lock 69 is arranged at the bottom of the box body and used for sucking air in the box body out, so that the blanking bins 64, 65 and 66 form negative pressure, the air quantity sucked out is adjusted through the adjusting valve, the falling of materials is facilitated, and green cigarettes, non-grade cigarettes, non-cigarette sundries and the like are discharged through the respective corresponding negative pressure blanking bins while the air tightness of the box body;
the leaf-gas separator 7 comprises a shell 71 with a material inlet, a material outlet and an air outlet, wherein the shell 71 is internally provided with a cavity, and a roller 72 with meshes and arranged in the cavity of the shell 71 and connected with the air outlet, the material inlet 73 is connected with the output end of the air conveying pipeline 61 of the air conveying, identifying and rejecting device 6 and is used for separating the grade smoke entering along with the wind, the grade smoke sinks by self weight and is discharged, and the wind is discharged through the roller with meshes and the air outlet, so that the leaf-gas separation is completed; the material inlet 73 of the leaf-gas separator 7 is arranged at the right side of the top of the cavity, the material outlet 74 is arranged at the bottom of the cavity, the two air outlets are symmetrically arranged at the front side and the rear side of the top of the cavity, a rotary air lock 75 is arranged in the cavity above the material outlet, a roller 72 with meshes is arranged in the cavity at the inner side of the air outlet, the two ends of the roller 72 are fixed on the shell 71, the two air outlets are respectively connected with the inlets of corresponding fans 76, the outlet of the fan 76 is connected with one end of an air return pipe 77, the other end of the air return pipe 77 is connected with the air inlet of the wind-force posture-adjusting impurity-removing machine 5, so that the grade smoke entering the cavity is separated in the cavity outside the roller 72 with meshes under the action of the air return pipe, the material outlet 74 sinking to the bottom under the action of self weight is discharged through the rotary air lock 75, The fan 76 and the air return pipe 77 are sent into the wind power posture adjusting impurity removing machine 5 to form circulating air supply.
Claims (8)
1. The utility model provides a wind send multichannel photoelectric recognition to select leaf edulcoration system which characterized in that includes:
the first tobacco leaf conveyor is used for conveying tobacco leaves;
the input end of the tobacco leaf spreading and thinning conveyor is connected with the output end of the first tobacco leaf conveyor, the conveying speed is 1-4 times of the conveying speed of the first tobacco leaf conveyor, and the tobacco leaf spreading and thinning conveyor is used for quickly receiving the tobacco leaves conveyed by the first tobacco leaf conveyor and spreading the tobacco leaves on the tobacco leaf spreading and thinning conveyor into 3-4 layers;
the wind power loosening impurity removing machine comprises a shell with a cavity inside, wherein the top of the cavity is mutually communicated, the bottom of the cavity is divided into a loose tobacco leaf cavity and a spread tobacco leaf cavity through a partition plate, the bottom of the loose tobacco leaf cavity is provided with a heavy-mass impurity and agglomerated tobacco leaf discharge port, the side part of the loose tobacco leaf cavity is provided with a feed port connected with the output end of a tobacco leaf spreading conveyor, an air inlet connected with a fan is arranged below the feed port, the bottom of the spread tobacco leaf cavity is provided with a tobacco leaf discharge port, the middle part of the spread tobacco leaf cavity is provided with a tobacco leaf spreading roller group, the top of the spread tobacco leaf cavity is provided with a baffle and an air outlet, the wind power loosening is used for loosening tobacco leaves entering the loose tobacco leaf cavity, so that heavy-mass non-tobacco impurities and agglomerated tobacco leaves sink and are;
the input end of the second tobacco leaf conveyor is connected with the tobacco leaf discharge port of the wind power loosening impurity removing machine, the operation speed of the second tobacco leaf conveyor is 1-3 times of the operation speed of the tobacco leaf spreading and thinning conveyor, the second tobacco leaf conveyor is used for conveying the tobacco leaves discharged from the tobacco leaf discharge port of the wind power loosening impurity removing machine and spreading the tobacco leaves into a single layer;
the wind power posture-adjusting impurity-removing machine comprises a shell with a cavity therein, wherein the bottom of the cavity is provided with an impurity discharging port, one side of the lower part of the cavity is provided with a feeding port communicated with the output end of the second tobacco leaf conveyor, the top of the cavity is provided with a discharging air outlet, and an air inlet is arranged below the feeding port and is used for discharging tobacco leaves upwards along with wind and discharging non-smoke impurities and/or agglomerated tobacco leaves downwards after wind power adjustment is carried out on the tobacco leaves to a posture that the tips of the tobacco leaves are upwards and the stems of the tobacco leaves;
the pneumatic conveying, identifying and rejecting device comprises a pneumatic conveying pipeline, a plurality of photoelectric identifiers and a plurality of blowing rejectors, wherein the input end of the pneumatic conveying pipeline is connected with a discharging air outlet at the top of the pneumatic posture-adjusting and rejecting machine; the device is used for blowing materials sent into a pipeline along with wind into corresponding negative pressure blanking bins through corresponding blowing removers respectively when the materials pass through green smoke, mildew smoke, impurities and non-grade smoke identified by corresponding photoelectric identifiers, so that the classified discharge and impurity removal of tobacco leaves of different grades are completed;
the leaf gas separator comprises a shell with a material inlet, an outlet and an air outlet, wherein the shell is internally provided with a cavity, and a roller with meshes is arranged in the cavity of the shell and connected with the air outlet, the material inlet is connected with the output end of an air conveying pipeline of an air conveying, identifying and ejecting device, and is used for separating grade smoke entering along with air, the grade smoke sinks by self weight and is ejected, and the air is ejected through the roller with meshes and the air outlet, so that the leaf gas separation is completed.
2. The wind-driven multi-channel photoelectric identification leaf-selecting and impurity-removing system according to claim 1, wherein the wind-driven loose impurity-removing machine comprises:
the partition board is a vertical board, the lower end of the partition board is hinged on the shell through a horizontal hinge shaft, two ends of the horizontal hinge shaft are fixed on the shell wall through bearings respectively, one end of the horizontal hinge shaft extends outwards and then is connected with the handle, and the inclined angle bottom of the partition board is adjusted through the handle; or one end of the horizontal hinge shaft extends outwards and then is connected with the power machine, and the inclined angle bottom of the partition board is adjusted through the power machine; the cavity of the loose tobacco leaves forms a special-shaped tobacco leaf channel, and the wind speed is adjusted by adjusting the inclination angle of the partition plate, so that the loosening of the tobacco leaves is completed;
the baffle is a vertical plate, the upper end of the baffle is fixed on the top wall of the shell, and the lower end of the baffle is suspended, so that the tobacco leaves entering the top of the loose tobacco leaf cavity can stall and change direction under the blocking action of the baffle, smoothly enter the tobacco leaf stretching cavity under the action of self gravity, and fall into the tobacco leaf stretching roller group under the action of self gravity to stretch the tobacco leaves.
3. The wind-driven multi-channel photoelectric identification leaf-selecting and impurity-removing system according to claim 1, wherein the wind-driven loose impurity-removing machine comprises:
a through hole is formed in one side of the unfolded tobacco leaf cavity, a dryer is arranged on the through hole and comprises an electric heating element fixed on the through hole and an air pipe fixed on the outer side of the through hole, and the outer end of the air pipe is connected with an air blower so as to be conveniently fed into the unfolded tobacco leaf cavity after being heated into hot air by the electric heating element through air supplied by the air blower and used for drying the tobacco leaves and reducing moisture in the tobacco leaves;
a roller with meshes is arranged on the inner side of the air outlet, a brush roller is arranged on one side of the roller, a collecting tank is arranged below the brush roller, one end of a roller shaft of the roller is connected with a rotating wheel, the rotating wheel is connected with a driving wheel on a main shaft of a motor through a rotating belt, so that the roller is driven to rotate through the driving wheel, a driving belt and the rotating wheel under the driving of the motor, and light impurities such as hemp threads and the like brought in by wind are hung by the meshes and then are carried out of the meshes of the roller through the brush roller to enter the collecting tank at;
the outer side of the air outlet is connected with an air return pipe, the outer end of the air return pipe is connected with an air inlet of a fan, and an air outlet of the fan is connected with an air inlet on the cavity of the loose tobacco leaves through a short pipe or directly to form circulating air supply.
4. The wind-driven multichannel photoelectric identification leaf-selecting and impurity-removing system according to claim 1, characterized in that the wind-driven posture-adjusting impurity-removing machine:
at least three air inlets are arranged below the feeding port and are divided into a main air inlet in the middle and auxiliary air inlets on two sides, and a cylinder cover or a plate with meshes is arranged in a cavity on the inner side of the main air inlet, so that the air volume on the cross section of the cavity on the inner side of the air inlet is uniform;
two vertical partition plates are arranged at the top of the cavity at intervals, the upper end of each vertical partition plate is fixed at the top of the cavity of the shell, the lower end of each vertical partition plate is suspended in the cavity, so that the discharge air outlet is divided into three parts, namely, the lower part is communicated with the upper part, and the upper part is separated from the lower part;
casing top both sides are equipped with the air supply mouth respectively, every air supply mouth links to each other with the outside air supply pipe that corresponds, the air supply pipe links to each other with the fan, through the air supply mouth, the air supply pipe, the wind-force that the fan provided, firstly make the tobacco leaf realize the third time on casing cavity top and spread out thinly, spread out to become on the cross section at cavity top promptly and have the interval, and the petiole is sent out to the state that the apex is up downwards, caking and the partial non-smoke impurity that still leave over in the tobacco leaf are by the dead weight sinking discharge, secondly send special-shaped pipeline to the wind of epilogue and provide wind.
5. The pneumatic multi-channel photoelectric identification leaf-selecting and impurity-removing system according to claim 1, wherein the pneumatic conveying, identification and removal device comprises:
the pneumatic conveying pipeline is composed of a plurality of S-shaped square pipe sections which are convex upwards and concave downwards, two S-shaped longitudinal partition plates which are adaptive to the inner diameter of the square pipe are arranged in the square pipe at intervals, the interior of the square pipe is divided into three channels which are respectively equal in width and respectively arranged at the middle part and two sides, the input ends of the three channels are respectively communicated with three discharging air outlets corresponding to the wind power posture adjusting impurity removing machine, and the output end of the three channels is connected with the input end of the leaf gas separator, so that when tobacco leaves are conveyed by means of main wind power of the middle channel and supplementary wind power of the channels at two sides;
the photoelectric recognizer is arranged on the upper side and the lower side of the position of the air conveying pipeline in the transition from convex to concave, the blowing remover is arranged on the upper side of the position of the air conveying pipeline in the transition from concave to convex, the removing ports are arranged on the lower side of the air conveying pipeline and are communicated with the corresponding negative pressure blanking bin below the air conveying pipeline, tobacco leaves fed along with air are thrown to the upper surface of the pipe wall under the action of centrifugal force and then are distributed orderly and dispersedly along the cavity of the pipeline when passing through the pipeline in the transition from convex to concave, so that the photoelectric recognizer can accurately recognize green smoke, mildew smoke, sundries and non-grade smoke mixed in the tobacco leaves, and the tobacco leaves are blown into the removing ports by the blowing remover to fall into the negative pressure blanking bin when being thrown to the lower surface of the pipe wall under the action of centrifugal force when passing through the pipeline in the transition from concave to convex, and then.
6. The pneumatic multi-channel photoelectric identification leaf-selecting and impurity-removing system according to claim 1, wherein the S-shaped square tube section of the pneumatic conveying, identification and removal device is set to three sections, one section at the input end is a longitudinal S-shaped square tube section, and the negative pressure blanking bin communicated with the removal port of the longitudinal S-shaped square tube section is a green cigarette, mildew cigarette, impurity and non-grade cigarette bin, so as to complete the identification and removal of the green cigarette, mildew cigarette and non-cigarette impurity; a section in the middle is a transverse S-shaped square pipe section, and a negative pressure blanking bin communicated with a transverse S-shaped square pipe section removing port is a first non-grade tobacco bin to finish primary identification and removal of non-grade tobacco; one section that is located the output is horizontal S-shaped square pipe section, and the negative pressure blanking storehouse that rejects the mouth intercommunication with this horizontal S-shaped square pipe section is second non-grade cigarette storehouse, accomplishes the secondary discernment of non-grade cigarette, rejects.
7. The pneumatic multi-channel photoelectric identification leaf-selecting and impurity-removing system according to claim 1, wherein the pneumatic conveying, identification and removal device comprises:
the photoelectric recognizer consists of a high-speed CCD camera, a high-speed near-infrared camera, a light source matched with the camera and a visual recognition algorithm program, is conventional equipment, and completes the recognition of different types of tobacco leaves according to different settings of the recognition algorithm program;
the light source matched with the camera is subjected to temperature regulation and control by a cooling system consisting of a water pump and a water circulation pipeline, so that the light source is prevented from being damaged due to overheating;
the blowing remover is conventional equipment and comprises a nozzle and a high-speed electromagnetic control valve, wherein the nozzle is arranged on the electromagnetic control valve, and the electromagnetic control valve is arranged on a valve seat, is connected with a compressed air storage tank through an air pipe and is used for providing compressed air for blowing;
the negative pressure blanking storehouse is the cavity box, set up the pan feeding mouth with rejecting port butt joint on the pneumatic conveying pipeline on box upper portion, the box lower part is equipped with the suction opening, this suction opening is established the governing valve through it and is installed the outside exhaust column of box and link to each other, the exhaust column links to each other with the air exhauster, the bottom half is equipped with the discharge gate of taking the board-like air lock of turning over, be used for taking out the air in the box, make the blanking storehouse form the negative pressure, adjust the amount of wind of taking out through the governing valve, the material of being convenient for falls, and make while guaranteeing the box gas tightness green cigarette, non-grade cigarette, non-cigarette debris etc. discharge through the negative pressure blanking storehouse that corresponds separately, accomplish the.
8. The wind-driven multichannel photoelectric recognition leaf-selecting and impurity-removing system according to claim 1, wherein the material inlet of the leaf-gas separator is arranged on one side of the top of the cavity, the material outlet is arranged on the bottom of the cavity, the two air outlets are symmetrically arranged on the other side of the top of the cavity, a rotary air lock is arranged in the cavity above the material outlet, a roller with meshes is arranged in the cavity on the inner side of the air outlet, two ends of the roller are fixed on the shell, the two air outlets are respectively connected with the inlets of corresponding fans, the outlets of the fans are connected with one end of a return air pipe, the other end of the return air pipe is connected with the air inlet of the wind-driven posture-adjusting impurity-removing machine, so that the graded smoke entering the cavity is blocked in the cavity outside the roller with meshes on the roller along with the wind speed and the wind amount, the outlet sinking to the bottom under the action of self weight is discharged, The fan and the return air pipe are sent into the wind power posture adjusting impurity removing machine to form circulating air supply.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020631348.1U CN213369881U (en) | 2020-04-24 | 2020-04-24 | Pneumatic multi-channel photoelectric recognition leaf selection and impurity removal system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020631348.1U CN213369881U (en) | 2020-04-24 | 2020-04-24 | Pneumatic multi-channel photoelectric recognition leaf selection and impurity removal system |
Publications (1)
Publication Number | Publication Date |
---|---|
CN213369881U true CN213369881U (en) | 2021-06-08 |
Family
ID=76177204
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202020631348.1U Active CN213369881U (en) | 2020-04-24 | 2020-04-24 | Pneumatic multi-channel photoelectric recognition leaf selection and impurity removal system |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN213369881U (en) |
-
2020
- 2020-04-24 CN CN202020631348.1U patent/CN213369881U/en active Active
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN111588069A (en) | Pneumatic multi-channel photoelectric identification leaf selection and impurity removal system and method | |
CN103263075A (en) | High-efficiency energy-saving threshing air separation new process and equipment | |
CN112137155B (en) | Be used for online choice offal removing devices of high-end cigarette | |
CN201552141U (en) | Multi-time sorting machine | |
CN106937756B (en) | A kind of high-efficiency vertical wind subset and its technique for applying | |
CN102028297A (en) | Processing method for shelling castanea henryi | |
CN213369881U (en) | Pneumatic multi-channel photoelectric recognition leaf selection and impurity removal system | |
CN103271431B (en) | High efficiency energy saving leaf beating wind separating technique | |
CN109452682A (en) | Leaf machine is selected in a kind of multistage removal of impurities | |
CN206701732U (en) | Fresh tea leaf separator | |
CN106174679B (en) | A kind of efficient separation material-returning device | |
CN203492771U (en) | Novel efficient and energy-saving threshing and air separation system | |
CN209093903U (en) | A kind of Double-layer tea winnowing machine | |
CN209749793U (en) | High-efficient multistage edulcoration leaf selection machine | |
CN207563278U (en) | A kind of multipass sort device of bulk mixed material | |
CN208940888U (en) | The removal of impurities of fresh tea passes is classified water-removing system | |
CN214812804U (en) | Pneumatic conveying tobacco leaf detecting and removing device with twice detecting and removing functions | |
CN205966515U (en) | Chinese flowering crabapple fruit air separator | |
CN203492772U (en) | Efficient and energy-saving threshing and air separation equipment | |
CN206356257U (en) | A kind of walnut pneumatic separator | |
CN210906965U (en) | Tobacco leaf fragment sorting, impurity removing and recycling equipment | |
CN103752519B (en) | Color sorting winnowing machine for tea leaves | |
CN102178338A (en) | Stalk return circulating air separation method and equipment for tobacco leaves | |
JP6370466B1 (en) | Cleaning and aligning device for squirt automatic sorting | |
CN209749792U (en) | Multistage edulcoration leaf selection machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20210903 Address after: No. 514-516, 518-520, 5 / F, building a, emerging industry incubation area, No. 39, Yunda West Road, economic development zone, Kunming pilot Free Trade Zone, 650000, Yunnan Province Patentee after: Yunnan Yanlian electromechanical Co.,Ltd. Address before: 650000 room 902, unit 2, building 9, guixinyuan community, Haiyuan North Road, Wuhua District, Kunming City, Yunnan Province Patentee before: Wan Shuping |