CN213353587U - Plate manufacturing device and system - Google Patents
Plate manufacturing device and system Download PDFInfo
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- CN213353587U CN213353587U CN202021982067.7U CN202021982067U CN213353587U CN 213353587 U CN213353587 U CN 213353587U CN 202021982067 U CN202021982067 U CN 202021982067U CN 213353587 U CN213353587 U CN 213353587U
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Abstract
本实用新型公开了一种板材制造装置和系统，所述板材制造装置包括第一放卷辊、导辊、预热辊、沟槽成型辊、第一热成型辊对、第二热成型辊对、辅助成型辊、导热辊、导辊和第二放卷辊；所述第一放卷辊外周卷有第一热塑性片材，所述第二放卷辊外周卷有第二热塑性片材；所述第一放卷辊、导辊、预热辊、沟槽成型辊、第一热成型辊对和第二热成型辊对按照所述第一热塑性片材的输送方向依次间隔设置；所述导辊、导热辊、辅助成型辊、第一热成型辊对和第二热成型辊对按照所述第二热塑性片材的输送方向依次间隔设置。本实用新型使蜂窝结构片材与平整的片材在粘接过程中的作用面积为面接触，熔合面积得到了大大增加。
The utility model discloses a plate manufacturing device and a system. The plate manufacturing device comprises a first unwinding roll, a guide roll, a preheating roll, a groove forming roll, a first thermoforming roll pair, and a second thermoforming roll pair , an auxiliary forming roller, a heat conducting roller, a guide roller and a second unwinding roller; the first thermoplastic sheet is wound on the periphery of the first unwinding roller, and the second thermoplastic sheet is wound on the periphery of the second unwinding roller; The first unwinding roller, the guide roller, the preheating roller, the groove forming roller, the first thermoforming roller pair and the second thermoforming roller pair are arranged at intervals according to the conveying direction of the first thermoplastic sheet; The rollers, the heat-conducting rollers, the auxiliary forming rollers, the first thermoforming roller pair and the second thermoforming roller pair are arranged at intervals in sequence according to the conveying direction of the second thermoplastic sheet. The utility model makes the action area of the honeycomb structure sheet and the flat sheet to be in surface contact during the bonding process, and the fusion area is greatly increased.
Description
Technical Field
The utility model relates to a technical field is made to panel, specifically indicates a panel manufacturing installation and system.
Background
The honeycomb plate is a plate made of two thin panels firmly adhered to two sides of a layer of thick honeycomb core material, and is also called a honeycomb sandwich structure.
The cellular board is divided into: buffer cellular board and packing cellular board. Due to the special structure, the compression strength can be improved, and the cost of the paper honeycomb plate can be reduced. The pore diameter of the honeycomb plate is generally 8mm, 16mm and 32mm, and the paper honeycomb plate has the weight of 280 g/1 square meter. The paper honeycomb board can be used for making various trays, gaskets, packing boards, packing boxes and the like. The paper honeycomb board is a novel green packaging material which is developed in developed countries, saves resources, protects ecological environment, has low cost, and has the advantages of lightness, strength, stability, heat preservation, heat insulation, shock resistance and the like. Volumetrically, as small as 0.4 cubic meter and as large as 6 cubic meters. Load, light 1 kg, heavy 2500 kg.
The prior art discloses a composite material cellular board and a composite material cellular board connecting method, and belongs to the technical field of aviation composite material manufacturing and assembling. The technology is characterized in that a formed composite material honeycomb plate part is fixed by an auxiliary tool, a drill bit is used for drilling a fixing hole at the position where two plates need to be connected, a glue injection pin is inserted into the hole and is filled with glue, and after the glue solution is solidified, the composite material honeycomb plate is connected with the composite material honeycomb plate. The technology can solve the problems that the composite material honeycomb plate part and the composite material honeycomb plate part are good in connection strength, the surface of the composite material honeycomb plate part and the composite material honeycomb plate part after connection is flat and attractive, implementation is convenient, applicability is wide, and cost is low.
The prior art also discloses a manufacturing method of furniture, kitchen and bathroom table-board of the ultrathin stone honeycomb board, the ultrathin stone honeycomb board is composed of a stone panel and a honeycomb board, the inner side of the stone panel is connected with the upper end of the honeycomb board through an adhesive, the lower end of the honeycomb board is directly covered with the adhesive or is bonded with an adhesive body of an aluminum plate, and the manufacturing method is characterized in that the processing technology of the water tank and the basin part is as follows: (1) processing a through hole which is slightly smaller than the upper peripheral part of the basin on the ultrathin stone honeycomb plate; (2) cutting off the honeycomb plate of the ultra-thin stone honeycomb plate positioned at the lower side periphery of the through hole according to the size of the upper periphery of the water basin; (3) and gluing, namely gluing the top surface of the upper periphery of the basin with the bottom surface of the stone panel, and gluing the peripheral wall of the basin with the honeycomb plate. The furniture, kitchen and bathroom table-board of the ultrathin stone honeycomb board has the characteristics of beautiful and elegant appearance, gorgeous surface and the like of the traditional marble, and has the advantages of less stone consumption, light weight, firm structure, low cost, simple manufacturing method process and convenient combination and installation.
The existing technology for forming the plastic honeycomb plate needs the panel and the core layer to be formed respectively and then bonded by adopting a hot fusion mode. The honeycomb wall and the panel are in line contact, the bonding is not firm, and the core layer and the panel are easy to separate during bearing, so that the mechanical property of the honeycomb plate is reduced, and even the honeycomb plate can not bear load.
SUMMERY OF THE UTILITY MODEL
In order to solve at least one of the above problems, the present invention provides a panel manufacturing apparatus and system.
The utility model discloses can realize through following technical scheme:
in a first aspect, the present invention provides a sheet material manufacturing apparatus, which includes a first unwinding roller, a guide roller, a preheating roller, a groove forming roller, a first thermoforming roller pair, a second thermoforming roller pair, an auxiliary forming roller, a heat-conducting roller, a guide roller, and a second unwinding roller;
a first thermoplastic sheet is wound on the periphery of the first unwinding roller, and a second thermoplastic sheet is wound on the periphery of the second unwinding roller;
the first unwinding roller, the guide roller, the preheating roller, the groove forming roller, the first thermoforming roller pair and the second thermoforming roller pair are arranged at intervals in sequence according to the conveying direction of the first thermoplastic sheet; the guide roller, the heat guide roller, the auxiliary forming roller, the first thermoforming roller pair and the second thermoforming roller pair are arranged at intervals in sequence according to the conveying direction of the second thermoplastic sheet;
and a gap passing through the first thermoplastic sheet and the second thermoplastic sheet is formed between the groove forming roller and the auxiliary forming roller, and the first thermoforming roller pair and the second thermoforming roller pair respectively comprise two oppositely-arranged thermoforming rollers which are used for compounding the first thermoplastic sheet and the second thermoplastic sheet into a sandwich layer.
Further, the groove forming roller is provided with honeycomb-shaped grooves.
In a second aspect, the present invention also provides a board manufacturing system, the board manufacturing system includes the board composite device and two sets of relative settings the board manufacturing device, two sets of the board manufacturing device set up in the board composite device both sides are in order to carry upper and lower clamp layer in opposite directions to the board composite device, the board composite device is used for forming the honeycomb panel with upper and lower clamp layer in opposite directions is compound.
Further, the plate compounding device comprises two sets of plate compounding equipment, and the plate compounding equipment comprises a lifting motor, a lifting rod, a lifting platform, two connecting rods, two rotating wheels, a crawler and a crawler vacuumizing mechanism.
Furthermore, one end of the lifting rod is connected with a lifting motor, and the other end of the lifting rod is connected with a lifting platform; one end of one connecting rod is connected with one side of the lifting platform, and the other end of the connecting rod is connected with one rotating wheel; one end of the other connecting rod is connected with the other side of the lifting platform, the other end of the other connecting rod is connected with the other rotating wheel, the crawler belt is wound on the periphery of the two rotating wheels, a plurality of holes are formed in the crawler belt, and the crawler belt vacuumizing mechanism vacuumizes the inner space of the crawler belt; the two sets of plate composite equipment are arranged oppositely up and down, and a gap passing through the clamping plate layer is formed between the two sets of plate composite equipment.
Further, the sheet manufacturing system further includes a laser cutting device for cutting off the pinch sheet layer, the laser cutting device being disposed between the groove forming roller and the first pair of thermoforming rollers.
Further, the plate manufacturing system further comprises a controller, and the controller is used for controlling the cutting and lifting motor of the laser cutting equipment to achieve lifting.
Further, the runner is provided with a heating mechanism for heating, and the track is made of metal.
Compared with the prior art, the structure has the advantages or positive effects that:
the utility model discloses with two thermoplasticity sheets by unreeling the rod pay-off, get into preheating roll heating and soften, a sheet after softening is through the slot forming roll that has honeycomb, and one side vacuum forming has the honeycomb sheet, and one side fuses with smooth sheet in addition, and above-mentioned structure is fixed a shape through the chill roll again, cuts into the sandwich body that has certain length after the setting. The sandwich body after cutting is heated, then the staggered buckling is carried out, and a closed honeycomb plate can be formed.
Drawings
FIG. 1: the utility model provides a schematic structural diagram of a plate manufacturing device;
FIG. 2: the utility model provides a structural schematic diagram of a plate manufacturing system;
FIG. 3: the utility model provides a structural schematic diagram of a honeycomb plate;
the reference numbers in the drawings include:
1. a first unwinding roller 2, a first thermoplastic sheet 3, a guide roller
4. Preheating roller 5, groove forming roller 6, first thermoforming roller pair
7. A second thermoforming roller pair 8, a sandwich body layer 9 and an auxiliary forming roller
10 heat guide roller 11, guide roller 12, second unwinding roller
13. Second thermoplastic sheet 14, honeycomb panel
A. Plate manufacturing device B and plate compounding device
101. Lifting motor 102, lifting rod 103 and laser cutting equipment
104. Elevating platform 105, connecting rod 106 and rotating wheel
107. Caterpillar band
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following provides a detailed description of the product of the present invention with reference to the embodiments and the accompanying drawings. The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the present invention provides a plate manufacturing apparatus, which includes a first unwinding roller 1, a guide roller 3, a preheating roller 4, a groove forming roller 5, a first thermoforming roller pair 6, a second thermoforming roller pair 7, an auxiliary forming roller 9, a heat conducting roller 10, a guide roller 11, and a second unwinding roller 12;
a first thermoplastic sheet 2 is wound around the periphery of the first unwinding roller 1, and a second thermoplastic sheet 13 is wound around the periphery of the second unwinding roller 12;
the first unreeling roller 1, the guide roller 3, the preheating roller 4, the groove forming roller 5, the first thermoforming roller pair 6 and the second thermoforming roller pair 7 are arranged at intervals in sequence according to the conveying direction of the first thermoplastic sheet 2; the guide roller 11, the heat conducting roller 10, the auxiliary forming roller 9, the first thermoforming roller pair 6 and the second thermoforming roller pair 7 are sequentially arranged at intervals according to the conveying direction of the second thermoplastic sheet 13;
a gap is formed between the groove forming roller 5 and the auxiliary forming roller 9, and the first thermoplastic sheet 2 and the second thermoplastic sheet 13 pass through the gap, and the first thermoforming roller pair 6 and the second thermoforming roller pair 7 respectively comprise two oppositely arranged thermoforming rollers which are used for compounding the first thermoplastic sheet 2 and the second thermoplastic sheet 13 into the sandwich layer 8.
The following provides a specific operation method of the plate manufacturing apparatus of the present invention. Referring to fig. 1, a first thermoplastic sheet 2, such as thermoplastic, rubber, etc., is wound around a first unwinding roller 1, and the first thermoplastic sheet 2 is preheated by a preheating roller 4 and then pressed into grooves by a groove forming roller 5 under the guidance of a guide roller 3, and the groove forming roller 5 is formed with honeycomb-shaped grooves and horizontally enters between a first heat forming roller pair 6 and a second heat forming roller pair 7. Simultaneously, the second thermoplastic sheet 13, which may be the same as or different from the first thermoplastic sheet 2, is released by the second unwinding roller 12, guided by the guide roller 11, heated by the heat-conducting roller 10, and horizontally attached to the lower surface of the first thermoplastic sheet 2 by the auxiliary forming roller 9, and enters between the first thermoforming roller pair 6 and the second thermoforming roller pair 7. The first thermoforming roller pair 6 and the second thermoforming roller pair 7 press-bond the first thermoplastic sheet 2 and the second thermoplastic sheet 13 into a whole, resulting in the sandwiched layer 8 shown in fig. 3.
The utility model discloses with two thermoplasticity sheets by unreeling the rod pay-off, get into preheating roll heating and soften, a sheet after softening is through the slot forming roll that has honeycomb, and one side vacuum forming has the honeycomb sheet, and one side fuses with smooth sheet in addition, and above-mentioned structure is fixed a shape through the chill roll again, cuts into the sandwich body that has certain length after the setting. The sandwich body is as shown in fig. 3, the cut sandwich body is heated, and then the honeycomb plate as shown in fig. 3 can be formed in a closed way through staggered buckling, compared with the prior art, the action area of the honeycomb structure sheet and the flat sheet in the bonding process is in surface contact, and the fusion area is greatly increased.
In a second aspect, on the basis of the foregoing plate manufacturing apparatus, as shown in fig. 2, the present invention further provides a plate manufacturing system, the plate manufacturing system includes a plate combining device B and two sets of plate manufacturing apparatuses a are disposed on two sides of the plate combining device B to convey the upper and lower opposite clip layers 8 to the plate combining device B, and the plate combining device B is configured to combine the upper and lower opposite clip layers 8 to form the honeycomb panel 14. The plate compounding device B comprises two sets of plate compounding equipment, wherein the plate compounding equipment comprises a lifting motor 101, a lifting rod 102, a lifting platform 104, two connecting rods 105, two rotating wheels 106, a crawler 107 and a crawler vacuumizing mechanism. One end of the lifting rod 102 is connected with the lifting motor 101, and the other end is connected with the lifting platform 104; one end of one connecting rod 105 is connected with one side of the lifting platform 104, and the other end is connected with one rotating wheel 106; one end of another connecting rod 105 is connected with the other side of the lifting platform 104, the other end of the other connecting rod is connected with another rotating wheel 106, the crawler belt 107 is wound on the periphery of the two rotating wheels 106, a plurality of holes are formed in the crawler belt 107, and the inner space of the crawler belt 107 is vacuumized by the crawler belt vacuumizing mechanism; the two sets of plate composite equipment are arranged oppositely up and down, and a gap passing through the clamping plate layer 8 is formed between the two sets of plate composite equipment. The sheet manufacturing system further comprises a laser cutting device 103 for cutting through the pinch sheet layer 8, the laser cutting device 103 being arranged between the groove forming roller 5 and the first pair of thermoforming rollers 6.
The following provides a specific working method of the plate manufacturing system of the present invention. Referring to the board manufacturing apparatus a on the left side of fig. 2, a first thermoplastic sheet 2, such as thermoplastic, rubber, etc., is wound around the outer circumference of a first unwinding roller 1, and the first thermoplastic sheet 2 is preheated by a preheating roller 4 and then grooved by a grooved forming roller 5 under the guidance of a guide roller 3, and the grooved forming roller 5 is formed with honeycomb grooves and horizontally enters between a first pair of thermoforming rollers 6 and a second pair of thermoforming rollers 7. Simultaneously, the second thermoplastic sheet 13, which may be the same as or different from the first thermoplastic sheet 2, is released by the second unwinding roller 12, guided by the guide roller 11, heated by the heat-conducting roller 10, and horizontally attached to the lower surface of the first thermoplastic sheet 2 by the auxiliary forming roller 9, and enters between the first thermoforming roller pair 6 and the second thermoforming roller pair 7. The first thermoforming roller pair 6 and the second thermoforming roller pair 7 press-bond the first thermoplastic sheet 2 and the second thermoplastic sheet 13 into a whole, resulting in the sandwiched layer 8 shown in fig. 3. Referring to the plate manufacturing apparatus a on the right side of fig. 2, a second thermoplastic sheet 13, which may be the same as or different from the first thermoplastic sheet 2, is released from a second unwinding roll 12, guided by a guide roll 11, heated by a heat transfer roll 10, and then passed through an auxiliary forming roll 9 to enter between the first thermoforming roll pair 6 and the second thermoforming roll pair 7. Simultaneously, a first thermoplastic sheet 2, such as thermoplastic plastics, rubber and the like, is wound on the periphery of the first unwinding roller 1, the first thermoplastic sheet 2 is preheated by a preheating roller 4 and then is pressed into grooves by a groove forming roller 5 under the guidance of a guide roller 3, and the groove forming roller 5 is provided with honeycomb-shaped grooves which are horizontally attached to the lower surface of the second thermoplastic sheet 13 and enter between a first heat forming roller pair 6 and a second heat forming roller pair 7. The first thermoforming roller pair 6 and the second thermoforming roller pair 7 press-bond the first thermoplastic sheet 2 and the second thermoplastic sheet 13 into a whole, resulting in the sandwiched layer 8 shown in fig. 3. Referring to the middle plate compounding device B in fig. 2, the interlayer 8 from the left and right plate manufacturing devices a enters between the two plate compounding devices of the plate compounding device B, the interlayer 8 from the left side is adsorbed to the interlayer 8 outside the crawler 107 by the crawler vacuumizing mechanism of the lower plate compounding device, the runner 106 drives the interlayer 8 from the left side to move to the right side, and meanwhile, the interlayer 8 from the right side is adsorbed to the interlayer 8 outside the crawler 107 by the crawler vacuumizing mechanism of the upper plate compounding device, and the runner 106 drives the interlayer 8 from the right side to move to the left side. After the left and right carcass layers 8 are attracted by the crawler tracks 107, the left and right laser cutting devices 103 cut the carcass layers 8 to obtain carcass layer 8 segments having a certain length. When the segments of the sandwich layer 8 on the left two sides are conveyed to the vertical direction by the upper and lower crawler belts 107 and are basically overlapped, the rotation of the rotating wheel 106 is stopped, the track 107 stops moving, the lifting motor 101 above drives the lifting rod 102, the lifting platform 104, the two connecting rods 105, the rotating wheel 106 and the track 107 to translate downwards, and further drives the clip layer 8 segment adsorbed by the upper crawler 107 to move downwards, at the same time, the lower lifting motor 101 drives the lifting rod 102, the lifting platform 104, the two connecting rods 105, the rotating wheel 106 and the crawler 107 to move upwards, thereby driving the clip layer 8 segments absorbed by the lower crawler 107 to move upwards, the upper clip layer 8 segments and the lower clip layer 8 segments are jointed along the vertical direction, the grooves of the upper sandwich layer 8 are inserted into the grooves of the lower sandwich layer 8, the grooves of the lower sandwich layer 8 are inserted into the grooves of the upper sandwich layer 8, and the upper and lower sandwich layers 8 are laminated and molded by preheating using a preheating roll to form a honeycomb panel 14 as shown in fig. 3. After the honeycomb panel 14 is formed, it may be removed from the panel assembly B by a robot or a crawler below, and then the production of the next section of honeycomb panel 14 may be continued.
In order to realize the automatic production operation, the plate manufacturing system further comprises a controller for controlling the cutting of the laser cutting device 103 and the lifting of the lifting motor 101. After upper and lower splint layer 8 gets into between the upper and lower panel equipment certain length and is adsorbed by the track, laser cutting equipment 103 cuts disconnected splint layer 8 to after upper and lower splint layer 8 is closed basically, drive upper and lower splint layer 8 pressfitting through controller control elevator motor 101, realize the automated molding of honeycomb panel.
In order to improve the pressing effect of the upper and lower sandwiched layers 8, the rotating wheel 106 is provided with a heating mechanism for heating, the caterpillar 107 is made of metal, the heating mechanism heats the caterpillar 107, and the caterpillar 107 heats the upper and lower sandwiched layers 8, so that the pressing effect of the upper and lower sandwiched layers 8 is improved.
In the description of the present invention, it is to be understood that the terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the protection system or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above embodiments are only specific embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, many variations and modifications are possible without departing from the inventive concept, and such obvious alternatives fall within the scope of the invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021982067.7U CN213353587U (en) | 2020-09-11 | 2020-09-11 | Plate manufacturing device and system |
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| CN202021982067.7U CN213353587U (en) | 2020-09-11 | 2020-09-11 | Plate manufacturing device and system |
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| CN213353587U true CN213353587U (en) | 2021-06-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993675A (en) * | 2020-09-11 | 2020-11-27 | 东莞理工学院 | Plate manufacturing device, system and method |
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2020
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993675A (en) * | 2020-09-11 | 2020-11-27 | 东莞理工学院 | Plate manufacturing device, system and method |
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