CN213320446U

CN213320446U - Sponge angle cutting machine

Info

Publication number: CN213320446U
Application number: CN202021416440.2U
Authority: CN
Inventors: 杨腾锋; 罗克东
Original assignee: Shenzhen Xinqunli Machinery Co ltd
Current assignee: Shenzhen Xinqunli Machinery Co ltd
Priority date: 2020-07-17
Filing date: 2020-07-17
Publication date: 2021-06-01
Anticipated expiration: 2030-07-17

Abstract

The utility model relates to a sponge angle cutting machine, which comprises a track, a machine support, conveyor, elevating system, rotary mechanism and belt cutting head, the track is laid subaerially along controlling the direction level, the frame assembles on the track, conveyor installs in the upper end of frame, it has the transport face of carrying along fore-and-aft direction horizontal transport, belt cutting head sets up in arbitrary one side of the left and right sides of frame, it includes the casing of vertical plane setting about following, one side that this casing is close to the frame is equipped with the cutting breach, the vertical rotatable two sets of spaced sword area drive wheels that are equipped with of casing, the shaft of one of them sword area drive wheel is connected with the electric drive device transmission of installing on the casing, it has the sword area to encircle on two sword area drive wheels, one section of sword area is arranged in the cutting breach, rotary mechanism is connected with the casing, elevating system. The advantages are that: the spatial position is adjusted conveniently and accurately, chamfers with different angles and sponges with different thicknesses can be cut, and the product adaptability is good.

Description

Sponge angle cutting machine

Technical Field

The utility model relates to a sponge cutting equipment, in particular to sponge angle cutting machine.

Background

When the existing sponge angle cutting machine is used in operation, the sponge is often manually pushed to cut, the labor intensity of workers is high, the long-time operation efficiency is low, and some automatic beveling machines are provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a sponge angle cutting machine is provided, the effectual defect of overcoming prior art.

The utility model provides an above-mentioned technical problem's technical scheme as follows:

a sponge angle cutting machine comprises a track, a rack, a conveying device, a lifting mechanism, a rotating mechanism and a belt type cutting machine head, wherein the track is horizontally arranged on the ground along the left-right direction, the rack is assembled on the track and can move left and right along the track, the conveying device is arranged at the upper end of the rack and is provided with a conveying surface horizontally conveyed along the front-back direction, the belt type cutting machine head is arranged at any one side of the left side and the right side of the rack and comprises a shell arranged along the left-right vertical plane, one side of the shell close to the rack is provided with a cutting gap, the shell is vertically and rotatably provided with two groups of spaced cutter belt driving wheels, the wheel shaft of one cutter belt driving wheel is in transmission connection with an electric driving device arranged on the shell, cutter belts are wound on the two cutter belt driving wheels, and one section of the cutter belt is arranged in the cutting, the lifting mechanism is in transmission connection with the rotating mechanism and is used for driving the rotating mechanism to drive the belt type cutting machine head to move up and down, so that the section of the knife belt located in the cutting gap is close to or far away from the upper side of one side of the conveying device.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

Further, the conveying device is a belt conveyor, and two side keel frames of the belt conveyor are respectively installed at the upper end of the rack along the front-back direction.

The belt conveyor comprises an upper layer conveying belt and a lower layer conveying belt, wherein the upper layer conveying belt is provided with a plurality of vacuum adsorption holes, a vacuum adsorption cavity is formed between the upper layer conveying belt and the lower layer conveying belt, the vacuum adsorption cavity is communicated with the vacuum adsorption cavity, and the vacuum adsorption mechanism is connected and communicated with the vacuum adsorption cavity through a pipeline.

Further, the negative pressure adsorption mechanism is an exhaust fan, and an exhaust inlet of the negative pressure adsorption mechanism is connected and communicated with the adsorption pipe through a pipeline.

Further, above-mentioned belt cutting head still includes the electronic emery wheel of whetting a knife, and above-mentioned electronic emery wheel of whetting a knife is installed on above-mentioned casing through electronic telescopic machanism to assemble on the diapire of above-mentioned cutting breach, above-mentioned electronic telescopic machanism is used for ordering about the emery wheel rectilinear movement of above-mentioned electronic emery wheel of whetting a knife and is close to or keeps away from one section sword area that is arranged in above-mentioned cutting breach, thereby carries out the blade to polish to this section above-mentioned sword area.

Further, the lifting mechanism is a screw rod transmission pair which is vertically arranged on the ground and is provided with a driving motor.

Further, the rotating mechanism comprises a motor, a main transmission gear, an auxiliary transmission gear and a bracket, the bracket is assembled on a nut seat of the screw rod transmission pair, a wheel shaft of the auxiliary transmission gear is horizontally arranged along the front-back direction, two ends of the wheel shaft are respectively and rotatably connected with the shell and the bracket, the motor is assembled on the bracket, and the main transmission gear is coaxially assembled on a driving shaft of the motor and meshed with the auxiliary transmission gear.

Further, still include the industrial computer, the drive shaft end-to-end connection of above-mentioned motor has the encoder of being connected with above-mentioned industrial computer electricity, and above-mentioned industrial computer is connected with above-mentioned elevating system's driving motor, electronic telescopic machanism, electronic whetting a knife emery wheel, electric drive device and motor respectively.

The utility model has the advantages that: structural design is reasonable, easy operation, and spatial position adjusts convenient accuracy, can cut the chamfer of different angles, can cut the sponge of different thickness, and product adaptability is good.

Drawings

FIG. 1 is a schematic structural view of a sponge angle cutting machine of the present invention;

FIG. 2 is a schematic structural view of a sponge angle cutting machine of the present invention;

fig. 3 is a schematic view of the top view structure of the sponge angle cutting machine of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. the device comprises a track, 2, a rack, 3, a conveying device, 4, a lifting mechanism, 5, a rotating mechanism, 6, a belt type cutting machine head, 7, an electric knife grinding wheel, 8, an electric telescopic mechanism, 9, an industrial personal computer, 31, a negative pressure adsorption hole, 32, an adsorption pipe, 51, a motor, 52, a main transmission gear, 53, an auxiliary transmission gear, 54, an encoder, 61, a shell, 62, an electric driving device, 63 and a knife belt.

Detailed Description

The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.

Example (b): as shown in fig. 1 to 3, the sponge angle cutting machine of this embodiment includes a track 1, a frame 2, a conveying device 3, a lifting mechanism 4, a rotating mechanism 5 and a belt cutter head 6, the track 1 is horizontally arranged on the ground along the left-right direction, the frame 2 is assembled on the track 1 and can move left and right along the track 1, the conveying device 3 is installed at the upper end of the frame 2 and has a conveying surface horizontally conveyed along the front-back direction, the belt cutter head 6 is arranged at either left or right side of the frame 2 and includes a housing 61 arranged along the left-right vertical plane, one side of the housing 61 near the frame 2 is provided with a cutting gap, the housing 61 is vertically and rotatably provided with two sets of spaced knife belt driving wheels, wherein the wheel axle of one knife belt driving wheel is in transmission connection with an electric driving device 62 installed on the housing 61, a knife belt 63 is wound on the two knife belt driving wheels, a section of the knife belt 63 is arranged in the cutting gap, the rotating mechanism 5 is in transmission connection with the shell 61 and is used for driving the shell 61 to rotate in a vertical plane to adjust the angle position of the knife belt 63 relative to the conveying surface, and the lifting mechanism 4 is in transmission connection with the rotating mechanism 5 and is used for driving the rotating mechanism 5 to drive the belt type cutting machine head 6 to move up and down, so that the knife belt section positioned in the cutting gap is close to or far away from the upper side of one side of the conveying device 3.

The operation process is as follows:

the conveying direction of the conveying device 3 is taken as an X axis, the moving direction of the rack 2 on the track 1 is taken as a Y axis, the lifting direction of the lifting mechanism 4 is taken as a Z axis, an XYZ coordinate system is established, the sponge to be cut is horizontally placed on the conveying surface of the conveying device 3 and is fixed, when cutting is carried out, the belt-type cutting machine head 6 can be opened firstly, the knife belt 63 rotates in a surrounding manner, the rotating mechanism 5 drives the belt-type cutting machine head 6 to rotate and move for adjusting the beveling angle of the knife belt 63, then, the rack 2 walks on the track 1, one edge of the sponge to be cut is placed close to the belt-type cutting machine head 6 along the Y axis direction, after the sponge is moved in place, the lifting mechanism 4 drives the belt-type cutting machine head 6 to move downwards through Z axis adjustment, so that the operated knife belt 63 starts cutting, the cutting process is carried out, the feeding of the X axis is adjusted (namely, the sponge is driven by adjusting the, can accomplish the operation of beveling to the sponge side, whole equipment spatial position adjusts convenient accuracy, can cut the chamfer of different angles, can cut the sponge of different thickness, and product adaptability is good.

In the figure, the directions of the arrows are the directions of three axes X \ Y \ Z and the rotating direction of the belt type cutting head 6.

The electric driving device 62 may be a belt transmission device (including a motor, a pulley, and a belt) so that the knife belt 63 can be rotated around the knife belt.

It should be noted that: the belt cutter head 6 is a product in the prior art, and the specific structure inside the housing 51 is not described herein.

The rails 1 can be linear guide rails, and can be mechanically operated or electrically controlled, the rails 1 are generally designed into two rails and are parallel to each other, and correspondingly, the lower end of the rack 2 is provided with sliding parts which are respectively in sliding fit with the two rails 1.

In a preferred embodiment, the conveyor 3 is a belt conveyor, and the skeletons on both sides of the belt conveyor are attached to the upper end of the frame 2 in the front-rear direction.

In this embodiment, the belt conveyor conveys stably, the frame 2 may be support legs vertically fixed to lower ends of keel frames on both sides of the belt conveyor, respectively, and sliding parts matched with the rails 11 are arranged at lower ends of the support legs.

As a preferable embodiment, the belt conveyor further comprises a negative pressure adsorption mechanism, wherein the upper layer conveying belt of the belt conveyor is fully distributed with negative pressure adsorption holes 31, a negative pressure adsorption cavity is formed between the two side frameworks of the belt conveyor and the upper layer conveying belt and between the two side frameworks of the belt conveyor and the upper layer conveying belt, an adsorption pipe 32 communicated with the negative pressure adsorption cavity is installed on one side framework of the belt conveyor, and the negative pressure adsorption mechanism is connected and communicated with the adsorption pipe 32 through a pipeline.

The sponge need fix its position when cutting on the transport surface and keep, and other supplementary mountings of traditional mode adoption are operated, and in this embodiment, through opening negative pressure adsorption apparatus and constructing, 31 department produces the negative pressure in negative pressure adsorption hole, can adsorb the sponge on conveyor 3's transport surface, easy operation, convenience can not harm the sponge.

It should be noted that: a supporting plate can be connected between the keel frames on the two sides of the belt conveyor, the supporting plate is arranged between the upper layer of conveying belt and the lower layer of conveying belt, a negative pressure groove is formed between the supporting plate and the keel frames on the two sides, the adsorption pipe 32 is connected and communicated with the negative pressure groove, and the negative pressure adsorption cavity is formed between the negative pressure groove and the upper layer of conveying surface.

Specifically, the negative pressure adsorption mechanism is an exhaust fan, and an exhaust inlet of the negative pressure adsorption mechanism is connected and communicated with the adsorption pipe 32 through a pipeline.

In a preferred embodiment, the belt cutter head 6 further includes an electric grinding wheel 7, the electric grinding wheel 7 is mounted on the housing 61 through an electric telescopic mechanism 8 and is assembled on the bottom wall of the cutting gap, and the electric telescopic mechanism 8 is configured to drive the grinding wheel of the electric grinding wheel 7 to move linearly closer to or farther away from a section of the knife belt 63 located in the cutting gap, so as to grind the edge of the section of the knife belt 63.

In this embodiment, electronic grinding wheel 7 and electronic telescopic machanism 8's design of whetting a knife, can be so that the sword area 63 encircles the rotation operation earlier stage (also be cutting before), the emery wheel that orders about electronic grinding wheel 7 through electronic telescopic machanism 8 is close to sword area 63, and polish the blade of sword area 63, the back of polishing, electronic telescopic machanism 8 order about electronic grinding wheel 7 keep away from sword area 63 can, the blade of sword area 63 is sharper before guaranteeing to cut at every turn, be fit for cutting, make sword area 63 keep better cutting performance.

The electric sharpening grinding wheel 7 is a product in the prior art, and the specific structural composition thereof is not described herein.

The electric telescopic mechanism 8 can be a product such as an electric push rod (in the prior art, the specific structure and the using mode of the electric push rod are not described herein), and the electric knife sharpening grinding wheel 7 is in transmission connection with the electric telescopic mechanism 8 through a support assembled with the electric knife sharpening grinding wheel.

In a preferred embodiment, the lifting mechanism 4 is a screw transmission pair with a driving motor vertically arranged on the ground.

In this embodiment, the screw transmission pair generally includes a screw, a nut screwed on the screw, a bar-shaped mounting plate and a motor, the mounting plate is vertically fixed on the ground, the mounting plate is vertically arranged at each of two ends of one side of the mounting plate, the screw is vertically arranged at one side of the mounting plate, the upper end and the lower end of the screw are respectively rotatably connected with the two support plates, the motor is fixed on the mounting plate above the motor, a driving shaft of the motor is in transmission connection with the upper end of the screw, the rotating mechanism 5 is fixedly connected with the nut seat, the whole device is relatively.

In a preferred embodiment, the rotating mechanism 5 includes a motor 51, a main transmission gear 52, a sub transmission gear 53, and a bracket, the bracket is mounted on a nut seat of the screw transmission pair, a wheel shaft of the sub transmission gear 53 is horizontally disposed in a front-rear direction, and both ends of the wheel shaft are rotatably connected to the housing 61 and the bracket, respectively, the motor 51 is mounted on the bracket, and the main transmission gear 52 is coaxially mounted on a driving shaft of the motor 51 and engaged with the sub transmission gear 53.

In this embodiment, the rotating mechanism 5 is designed reasonably, is easy to operate, and ensures good angular adjustment (i.e., adjustment of the beveling angle) of the belt cutter head 6.

Of course, the lifting mechanism 4 may be replaced by other mechanisms, such as a hydraulic rod.

In a preferred embodiment, the device further comprises an industrial personal computer 9, an encoder 54 electrically connected to the industrial personal computer 9 is connected to a driving shaft end of the motor 51, and the industrial personal computer 9 is connected to the driving motor of the lifting mechanism 4, the electric telescopic mechanism 8, the electric knife grinder 7, the electric driving device 62 and the motor 51.

In the embodiment, the lifting, running and angle adjustment one-key operation of the belt type cutting machine head 6 can be realized through the industrial personal computer 9, the operation is more convenient, the working efficiency is higher, and during the use, the automatic running can be realized by inputting parameter instructions on the interpersonal interaction section of the industrial personal computer.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. The utility model provides a sponge angle cutting machine which characterized in that: comprises a track (1), a frame (2), a conveying device (3), an elevating mechanism (4), a rotating mechanism (5) and a belt type cutting head (6), wherein the track (1) is horizontally arranged on the ground along the left-right direction, the frame (2) is assembled on the track (1) and can move left and right along the track (1), the conveying device (3) is arranged at the upper end of the frame (2) and is provided with a conveying surface horizontally conveyed along the front-back direction, the belt type cutting head (6) is arranged at any one of the left side and the right side of the frame (2) and comprises a shell (61) arranged along the left-right vertical plane, one side of the shell (61) close to the frame (2) is provided with a cutting gap, the shell (61) is vertically and rotatably provided with two groups of spaced cutter belt driving wheels, one of the wheel shafts of the cutter belt driving wheels is in transmission connection with an electric driving device (62) arranged on the shell (61), two it has sword area (63) to encircle on the sword area drive wheel, one section of sword area (63) is arranged in the cutting breach, rotary mechanism (5) with casing (61) transmission is connected for order about casing (61) rotation regulation in vertical plane the angular position of sword area (63) for the transport surface, elevating system (4) with rotary mechanism (5) transmission is connected for order about rotary mechanism (5) drive belt cutting aircraft nose (6) reciprocate, thereby make to be located the sword area section of cutting breach is close to or keeps away from one side top of conveyor (3).

2. The sponge angle cutting machine of claim 1, wherein: the conveying device (3) is a belt conveyor, and keel frames on two sides of the belt conveyor are respectively arranged at the upper end of the rack (2) along the front-back direction.

3. The sponge angle cutting machine of claim 2, wherein: still include negative pressure adsorption apparatus structure, be covered with negative pressure adsorption hole (31) on belt conveyor's the upper conveyer belt, belt conveyor's both sides keel frame reaches and constitutes negative pressure adsorption chamber between the upper and lower floor conveyer belt, belt conveyor's one of them side keel frame on install with adsorption tube (32) that the chamber communicates are adsorbed to the negative pressure, negative pressure adsorption apparatus pass through the pipeline with adsorption tube (32) are connected and are linked together.

4. The sponge angle cutting machine of claim 3, wherein: the negative pressure adsorption mechanism is an exhaust fan, and an exhaust inlet of the negative pressure adsorption mechanism is connected and communicated with the adsorption pipe (32) through a pipeline.

5. A sponge angle cutting machine as claimed in any one of claims 1 to 3 wherein: the belt type cutting machine head (6) further comprises an electric grinding wheel (7), the electric grinding wheel (7) is installed on the shell (61) through an electric telescopic mechanism (8) and assembled on the bottom wall of the cutting notch, the electric telescopic mechanism (8) is used for driving the grinding wheel linear movement of the electric grinding wheel (7) to be close to or far away from one section of knife belt (63) in the cutting notch, and therefore the cutting edge grinding is carried out on the knife belt (63) on the section of knife belt.

6. The sponge angle cutting machine of claim 5, wherein: the lifting mechanism (4) is a screw rod transmission pair which is vertically arranged on the ground and is provided with a driving motor.

7. The sponge angle cutting machine of claim 6, wherein: the rotating mechanism (5) comprises a motor (51), a main transmission gear (52), an auxiliary transmission gear (53) and a support, the support is assembled on a nut seat of the screw rod transmission pair, a wheel shaft of the auxiliary transmission gear (53) is horizontally arranged along the front-back direction, two ends of the wheel shaft are respectively in rotating connection with the shell (61) and the support, the motor (51) is assembled on the support, and the main transmission gear (52) is coaxially assembled on a driving shaft of the motor (51) and meshed with the auxiliary transmission gear (53).

8. The sponge angle cutting machine of claim 7, wherein: still include industrial computer (9), the drive shaft end-to-end connection of motor (51) have with encoder (54) that industrial computer (9) electricity is connected, industrial computer (9) respectively with driving motor, electronic telescopic machanism (8), electronic whetting a knife emery wheel (7), electric drive device (62) and motor (51) of elevating system (4) are connected.