CN213154268U - Edge sealing mechanism on full-automatic mask production line - Google Patents
Edge sealing mechanism on full-automatic mask production line Download PDFInfo
- Publication number
- CN213154268U CN213154268U CN202021294282.8U CN202021294282U CN213154268U CN 213154268 U CN213154268 U CN 213154268U CN 202021294282 U CN202021294282 U CN 202021294282U CN 213154268 U CN213154268 U CN 213154268U
- Authority
- CN
- China
- Prior art keywords
- banding
- roller bearing
- butt fusion
- installation frame
- bistrique
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 109
- 238000007789 sealing Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000004927 fusion Effects 0.000 claims abstract description 51
- 238000009434 installation Methods 0.000 claims abstract description 33
- 238000003466 welding Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000011179 visual inspection Methods 0.000 claims description 4
- 238000000227 grinding Methods 0.000 abstract description 10
- 238000001125 extrusion Methods 0.000 abstract description 9
- 230000008859 change Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 8
- 230000000007 visual effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Images
Landscapes
- Manufacture Or Reproduction Of Printing Formes (AREA)
Abstract
The utility model provides a banding mechanism on full-automatic gauze mask production line, comprises a workbench, supersonic generator, the installation frame, the banding roller bearing, the butt fusion bistrique, supersonic generator connects the butt fusion bistrique butt fusion of drive, the banding roller bearing rotates to be connected in the installation frame, the installation frame is located to the butt fusion bistrique, the banding roller bearing is connected with the first actuating mechanism of its pivoted of drive, be equipped with the adjustable actuating mechanism of moment of drive banding roller bearing near the butt fusion bistrique on the installation frame, the adjustable actuating mechanism of moment is including driving the banding roller bearing and being reciprocating translation's translation mechanism, can adjust the torque motor who promotes banding roller bearing moment according to the load. The torque motor can change the output torque of the torque motor in the working process, so that the edge sealing rolling shaft can only generate extrusion force within a set range to the welding grinding head, the extrusion force is avoided being too high, the damage of edge sealing convex patterns on the welding grinding head or the edge sealing rolling shaft is effectively prevented, the service life is prolonged, and the edge sealing quality is ensured.
Description
Technical Field
The utility model relates to a gauze mask preparation equipment field, concretely relates to folding mechanism on full-intelligent full-servo full-automatic production line.
Background
The mask is a sanitary article, generally refers to a device which is worn at the mouth and nose part and used for filtering air entering the mouth and nose so as to prevent harmful gas, smell and spray from entering and exiting the mouth and nose of a wearer, and is made of gauze or paper and the like. According to the GB2626-2006 standard of China, the mask is divided into a KN class and a KP class, wherein the KN means that the mask is suitable for filtering non-oily particles, and the KP means that the mask is suitable for filtering oily and non-oily particles.
The production process of the existing KN series mask mainly comprises the following steps: carry out the peripheral shape of gauze mask on the material and stereotype, gauze mask ear area welding, the gauze mask body is folding, gauze mask body banding, gauze mask body is cut edge, finally obtains the gauze mask finished product, and foretell every process all has the apparatus for producing that corresponds, and the apparatus for producing that corresponds every process connects the gauze mask production line of the synthetic production KN series gauze mask of group. The production line comprises a forming mechanism for shaping the peripheral shape of the mask and welding the nose bridge, an ear welding mechanism for welding an ear band on the mask, a folding mechanism for folding the mask body, a edge sealing mechanism for sealing edges of the mask body and an edge cutting mechanism for trimming edges of the mask body.
Present banding mechanism generally has supersonic generator, first butt fusion bistrique, the second butt fusion bistrique and drive actuating cylinder, the material is from first butt fusion bistrique, pass through between the second butt fusion bistrique, first butt fusion bistrique, material synchronous motion is followed to the second butt fusion bistrique, the synchronous motion in-process, it is close to the second butt fusion bistrique to drive actuating cylinder promotion first butt fusion bistrique, make the material by the centre gripping be close between the second butt fusion bistrique at first butt fusion bistrique, then supersonic generator starts, cooperate first butt fusion bistrique and second butt fusion bistrique, the vertical plane of gauze mask body compresses tightly the seal welding on the completion material.
However, because the driving precision of the cylinder driving is not high, when the cylinder driving is performed, the extrusion force between the first fusion-bonding grinding head and the second fusion-bonding grinding head is easily too high, so that the edge sealing convex patterns on the first fusion-bonding grinding head or the second fusion-bonding grinding head are damaged, and the edge sealing quality is affected; meanwhile, due to different production processes of raw material manufacturers, the thickness of the material may have the problem of different thicknesses, so that even if the driving precision of the cylinder is high, due to the thickness of the material, a higher extrusion force is formed between the two welding grinding heads, and the edge sealing ribs are damaged.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a banding mechanism on a full-automatic mask production line.
The utility model provides a technical scheme that its technical problem adopted is:
the utility model provides a banding mechanism on full-automatic gauze mask production line, includes workstation, supersonic generator, installation frame, banding roller bearing, butt fusion bistrique, supersonic generator connects the butt fusion of drive butt fusion bistrique, the installation frame is installed on the workstation, the banding roller bearing rotates to be connected in the installation frame, in the installation frame is located to the butt fusion bistrique, its characterized in that: the banding roller bearing is connected with a first driving mechanism for driving the banding roller bearing to rotate, a torque-adjustable driving mechanism for driving the banding roller bearing to be close to the welding grinding head is arranged on the installation frame, the torque-adjustable driving mechanism comprises a translation mechanism for driving the banding roller bearing to do reciprocating translation motion and a torque motor for adjusting and pushing the banding roller bearing torque according to load, and the torque motor is connected with the driving translation mechanism.
The utility model discloses in, first actuating mechanism is including installing the first servo motor in the workstation and the speed reducer of being connected with first servo motor, the lower extreme of banding roller bearing is equipped with the banding drive gear with speed reducer gear connection.
The utility model discloses in, translation mechanism includes the first drive mechanism that truns torque motor's rotary motion into linear motion, gives the first guiding mechanism of banding roller bearing direction, the banding roller bearing rotates to be connected on first guiding mechanism, the reciprocal translation of drive banding roller bearing is connected to first drive mechanism.
The utility model discloses in, still be equipped with on the workstation and carry out the material device that draws of butt fusion processing in drawing the material into the installation frame.
The utility model discloses in, be equipped with at least one on the workstation and carry out redundant mechanism to the material that previous process has processed, this redundant mechanism sets up before the entry of installation frame.
The utility model discloses in, be equipped with the height stop gear who highly restricts to material transport on the workstation, height stop gear is located between redundant mechanism and the installation frame.
The utility model discloses in, still be equipped with visual inspection mechanism on the workstation, visual inspection mechanism is located between redundant mechanism and the installation frame.
The utility model has the advantages that: the utility model discloses be equipped with the adjustable actuating mechanism of moment, the adjustable actuating mechanism of moment drives the banding roller bearing through torque motor and is close to the butt fusion bistrique and carry out butt fusion banding work, and torque motor can change torque motor's output torque in the course of the work for the banding roller bearing can only produce the extrusion force of settlement within range to the butt fusion bistrique, thereby avoids the extrusion force too high, prevents effectively that butt fusion bistrique or banding roller bearing on the banding burr from damaging, guarantees the utility model discloses a banding quality to the life of extension butt fusion bistrique, banding roller bearing.
Drawings
The invention will be further explained with reference to the drawings and the embodiments below:
FIG. 1 is a schematic perspective view of a sealing mechanism on a production line;
FIG. 2 is a front view of the edge bonding mechanism on a production line;
FIG. 3 is a rear view of the edge banding mechanism on the production line;
FIG. 4 is a first schematic structural diagram of the edge sealing mechanism;
FIG. 5 is a second schematic structural view of the edge bonding mechanism;
FIG. 6 is a top view of the edge banding mechanism in a production line.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention.
Referring to fig. 1~6, a banding mechanism on full-automatic gauze mask production line, including workstation 1, supersonic generator, installation frame 2, banding roller bearing 3, butt fusion bistrique 4, supersonic generator connects 4 butt fusions of drive butt fusion bistrique, installation frame 2 is installed on workstation 1, 3 rotation connections of banding roller bearing are in installation frame 2, butt fusion bistrique 4 sets firmly in installation frame 2. Further, banding roller bearing 3 is connected with its pivoted actuating mechanism 5 of drive, be equipped with the adjustable actuating mechanism of moment that drive banding roller bearing 3 is close to butt fusion bistrique 4 on the installation frame 2, the adjustable actuating mechanism of moment is including driving banding roller bearing 3 and being reciprocating translation's translation mechanism, can be according to the torque motor 6 of load regulation promotion banding roller bearing 3 moment, torque motor 6 is connected and is driven translation mechanism.
During operation, translation mechanism drives banding roller bearing 3 and is close to butt fusion bistrique 4, and supersonic generator starts, cooperates butt fusion bistrique 4 and banding roller bearing 3 to carry out the butt fusion banding. The output torque of the torque motor 6 can be set according to requirements, and in the welding process, the extrusion force generated when the edge sealing roller 3 extrudes to the welding grinding head 4 forms the load of the torque motor 6; when the load that receives when torque motor 6 changes, torque motor 6's the corresponding emergence of output torque changes, when reacing and setting for the upper limit, then torque motor 6 stops crowded banding roller bearing 3 that pushes away for banding roller bearing 3 can only produce the extrusion force of setting for the within range to butt fusion bistrique 4, thereby avoids the extrusion force too high, prevents effectively that the banding burr on butt fusion bistrique 4 or the banding roller bearing 3 from damaging, guarantees the utility model discloses a banding quality to prolong the life of butt fusion bistrique 4, banding roller bearing 3.
And the utility model discloses a butt fusion bistrique 4, banding roller bearing 3 cooperation are in order to the material butt fusion banding, and it adopts the same rotation principle with shaping annular knurl mechanism, so need not follow the material, can realize the welding banding, have avoided traditional banding mechanism to need first butt fusion bistrique, second butt fusion bistrique to follow welded action.
Preferably, the first driving mechanism 5 comprises a first servo motor installed in the workbench 1 and a speed reducer connected with the first servo motor, and the lower end of the edge sealing roller 3 is provided with an edge sealing driving gear connected with a speed reducer gear, so that the first driving mechanism 5 drives the first driving mechanism to rotate.
Preferably, the translation mechanism comprises a first transmission mechanism 7 for converting the rotation motion of the torque motor 6 into the linear motion and a first guide mechanism 8 for guiding the edge sealing roller 3, the edge sealing roller 3 is rotatably connected to the first guide mechanism 8, and the first transmission mechanism 7 is connected to drive the edge sealing roller 3 to perform reciprocating translation. Further, the first guiding mechanism 8 includes two sets of guiding tracks 81 fixed in the mounting frame 2 from top to bottom, and a roller slider 82 slidably connected to each set of guiding tracks 81, and the roller slider 82 is linked and translated by the first transmission mechanism 7; the upper end and the lower end of the edge sealing roller 3 are respectively rotatably connected with the roller slide blocks 82 on the two groups of guide tracks 81, so that when the roller slide blocks 82 move, the edge sealing roller 3 moves along with the roller slide blocks 82 to be close to or away from the welding grinding head 4.
Still further, the first transmission mechanism 7 includes two installation bases 71 arranged and fixed in the installation frame 2 from top to bottom, and an adjusting shaft 72 rotatably connected to the two installation bases 71; the adjusting shaft 72 is provided with a driving connecting rod 73, two ends of the driving connecting rod 73 are respectively hinged with the roller slide block 82 and the adjusting shaft 72, and the torque motor 6 is connected to drive the adjusting shaft 72 to rotate. When the adjusting shaft 72 is driven by the torque motor 6, the adjusting shaft 72 drives the roller slider 82 by using the driving link 73 to link the edge sealing roller 3, and at this time, the torque motor 6 detects the torque during operation and automatically adjusts the output torque according to the detection result.
Furthermore, the adjusting shaft 72 is hinged with two driving connecting rods 73, and one end of each driving connecting rod 73 is hinged with two roller sliders 82 respectively, so as to drive the two roller sliders 82 simultaneously, so that the upper end and the lower end of the edge sealing roller 3 can move synchronously at the same distance. The first transmission mechanism 7 is not limited to the above structure, and the first transmission mechanism 7 may be any one of a rack and pinion transmission, a belt transmission, a screw transmission, and a chain transmission, and only needs to achieve the same purpose.
Preferably, the workbench 1 is further provided with a material pulling device 9 for pulling materials into the installation frame 2 for fusion welding, the material pulling device 9 can be composed of a material pulling frame and two material pulling wheels rotatably connected in the material pulling frame, one of the material pulling wheels is connected with a second servo motor for driving the material pulling wheel to rotate, and the two material pulling wheels rotate so as to drive the materials to enter the installation frame 2 for fusion welding; in this embodiment, an edge cutting mechanism 100 disposed on the worktable 1 is further disposed between the material pulling device 9 and the mounting frame 2, so that the material can directly enter the edge cutting mechanism 100 to cut the mask product after the material is subjected to the welding and edge sealing process.
Preferably, at least one redundant mechanism 10 capable of performing redundancy on the processed materials in the previous process is arranged on the workbench 1, and the redundant mechanism 10 is arranged in front of an inlet of the installation frame 2 and performs redundancy on one process before edge sealing; further, the redundant mechanism 10 comprises a plurality of rotating rollers which are arranged in a staggered mode and can rotate to wind materials; each rotating roller can move relatively, or a row of rotating rollers can move simultaneously; in the embodiment, the plurality of rotating rollers are arranged in two rows in a staggered manner, wherein the first row of rotating rollers is fixed and immovable; the second row of turning rolls is arranged on a redundancy adjustment mechanism which can enable the redundancy mechanism 10 to adjust the redundancy of the materials.
Preferably, as shown in fig. 1-3, be equipped with the height limiting mechanism 12 that highly restricts the material transport on workstation 1, height limiting mechanism 12 is located between redundant mechanism 10 and the installation frame 2 to guarantee the quality of butt fusion banding. In this embodiment, the height limiting mechanism 12 includes a limiting plate 121 for limiting the lowest position of the material, a limiting cover 122 for limiting the highest position of the material, and a height fine-adjustment mechanism 123 for adjusting the height of the limiting cover 122 from top to bottom, the limiting plate 121 enters the limiting cover 122 from bottom to top, and a limiting channel for the material to pass through is left between the limiting plate 121 and the limiting cover 122, so that the height limitation of the material is realized. Further, height fine-tuning 123 includes fine setting guide seat, by fine setting guide seat direction fine setting seat, can drive the screw rod that fine setting seat reciprocated, limiting plate 121 or/and spacing cover 122 set up on fine setting seat, height about adjustable to the height of restriction material.
Preferably, as shown in fig. 2 or 6, in order to ensure the processing precision of the present invention, a visual detection mechanism 11 is further disposed on the working table 1, the visual detection mechanism 11 is located between the redundancy mechanism 10 and the mounting frame 2, the visual detection mechanism 11 is connected with a control master station, and the control master station can detect the shape of the mask body on the material through the visual detection mechanism 11 to determine whether the mask body on the material reaches a corresponding processing position; if reach corresponding processing position, the control main website then sends banding signal command with this, and control orders about banding roller bearing 3, the action of butt fusion bistrique 4, carries out butt fusion banding work, accomplishes the gauze mask body banding on the material. The vision detection mechanism 11 comprises a camera device 111 and a detection position adjusting mechanism 112 for movably adjusting the position of the camera device 111, the detection position adjusting mechanism 112 comprises a base and an adjustable supporting rod arranged on the base, the position of the adjustable supporting rod is adjustable, and the camera device 111 is arranged on the adjustable supporting rod.
Further, supersonic generator, first servo motor, torque motor 6, second servo motor are by control main website connection control work, and be equipped with first flute shape photoelectric switch 13 and second flute shape photoelectric switch 14 on the installation frame 2, first flute shape photoelectric switch 13 corresponds the one end of cooperation banding roller 3, second flute shape photoelectric switch 14 corresponds the one end of cooperation regulating spindle 72, the control main website is connected with first flute shape photoelectric switch 13 and second flute shape photoelectric switch 14 electricity to first servo motor of better control, torque motor 6 work.
The above description is only the preferred embodiment of the present invention, and the technical solutions of the objects of the present invention are all within the protection scope of the present invention as long as the objects are achieved by the substantially same means.
Claims (7)
1. The utility model provides a banding mechanism on full-automatic gauze mask production line, includes workstation (1), supersonic generator, installation frame (2), banding roller bearing (3), butt fusion bistrique (4), supersonic generator connects drive butt fusion bistrique (4) butt fusion, install on workstation (1) installation frame (2), banding roller bearing (3) are rotated and are connected in installation frame (2), its characterized in that are located in butt fusion bistrique (4): banding roller bearing (3) are connected with its pivoted actuating mechanism (5) of drive, be equipped with the adjustable actuating mechanism of moment that drive banding roller bearing (3) is close to butt fusion bistrique (4) on installation frame (2), the adjustable actuating mechanism of moment is including driving banding roller bearing (3) and being reciprocating translation's translation mechanism, can be according to load adjustment promotion banding roller bearing (3) moment torque motor (6), drive translation mechanism is connected in torque motor (6).
2. The edge banding mechanism on the full-automatic mask production line according to claim 1, characterized in that: first actuating mechanism (5) are including installing the first servo motor in workstation (1) and the speed reducer of being connected with first servo motor, the lower extreme of banding roller bearing (3) is equipped with the banding drive gear with speed reducer gear connection.
3. The edge banding mechanism on the full-automatic mask production line according to claim 1, characterized in that: the translation mechanism comprises a first transmission mechanism (7) for converting the rotary motion of the torque motor (6) into the linear motion and a first guide mechanism (8) for guiding the edge sealing roller (3), the edge sealing roller (3) is rotatably connected to the first guide mechanism (8), and the first transmission mechanism (7) is connected to drive the edge sealing roller (3) to translate in a reciprocating mode.
4. The edge banding mechanism on the full-automatic mask production line according to claim 1, characterized in that: the workbench (1) is also provided with a material pulling device (9) for pulling materials into the installation frame (2) for welding processing.
5. The edge banding mechanism on the full-automatic mask production line according to claim 1, characterized in that: the workbench (1) is provided with at least one redundancy mechanism (10) capable of performing redundancy on processed materials in the previous process, and the redundancy mechanism (10) is arranged in front of an inlet of the mounting frame (2).
6. The edge banding mechanism on the full-automatic mask production line according to claim 5, characterized in that: be equipped with on workstation (1) and carry out height limiting mechanism (12) that restrict to material transport height, height limiting mechanism (12) are located between redundant mechanism (10) and installation frame (2).
7. The edge banding mechanism on the full-automatic mask production line according to claim 6, characterized in that: still be equipped with visual inspection mechanism (11) on workstation (1), visual inspection mechanism (11) are located between redundant mechanism (10) and installation frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021294282.8U CN213154268U (en) | 2020-07-02 | 2020-07-02 | Edge sealing mechanism on full-automatic mask production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021294282.8U CN213154268U (en) | 2020-07-02 | 2020-07-02 | Edge sealing mechanism on full-automatic mask production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213154268U true CN213154268U (en) | 2021-05-11 |
Family
ID=75792019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021294282.8U Active CN213154268U (en) | 2020-07-02 | 2020-07-02 | Edge sealing mechanism on full-automatic mask production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213154268U (en) |
-
2020
- 2020-07-02 CN CN202021294282.8U patent/CN213154268U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11285546B2 (en) | Device for removing flashes of wheel blank | |
| CN111452179A (en) | Control system of automatic edge bonding machine | |
| CN102990147A (en) | Belt cutting machine with pressure plate mechanism | |
| CN111633997B (en) | Control system of full-automatic mask production line | |
| CN213154268U (en) | Edge sealing mechanism on full-automatic mask production line | |
| CN102990149A (en) | Belt cutting machine | |
| CN103831684B (en) | A kind of intelligent edge polisher with removable bistrique group | |
| CN212602063U (en) | Trimming mechanism on full-automatic mask production line | |
| CN212266717U (en) | Control system of full-automatic mask production line | |
| CN203019179U (en) | Intelligent edge grinding machine with movable grinding head group | |
| CN212122613U (en) | Servo tracking trimming profiling mechanism | |
| CN212764839U (en) | Lug welding mechanism on full-automatic mask production line | |
| CN119928050A (en) | An improved blank repairing machine | |
| CN208601637U (en) | A kind of tire shaves glue machine | |
| CN216397581U (en) | Rib tearing tool for aluminum profile | |
| CN114104810A (en) | Automatic coil stock cross cutting machine | |
| CN209550337U (en) | A kind of steel band edge burr removal device | |
| CN212288860U (en) | KN95 gauze mask manufacturing line | |
| CN221456055U (en) | Cutting angle adjustable car membrane cuts equipment | |
| CN109731971B (en) | Steel band limit portion burr remove device | |
| CN207642077U (en) | A kind of strip steel edge burr processing unit | |
| CN223383955U (en) | Laminating machine with cutting function | |
| CN222750981U (en) | Green pruning machine | |
| CN221138848U (en) | Film sleeving mechanism of film sleeving packaging machine | |
| CN223278151U (en) | A cutting device for facial mask processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |