CN213083587U - General laminating machine of composite sheet casing - Google Patents
General laminating machine of composite sheet casing Download PDFInfo
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- CN213083587U CN213083587U CN202020340978.3U CN202020340978U CN213083587U CN 213083587 U CN213083587 U CN 213083587U CN 202020340978 U CN202020340978 U CN 202020340978U CN 213083587 U CN213083587 U CN 213083587U
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Abstract
The utility model discloses a general laminating machine of composite sheet casing, this laminating machine include round belt assembly line supplied materials unit, go up unloading press mold unit, PE film and tailor unit, tectorial membrane platform unit, press from both sides membrane tectorial membrane unit, fold material receipts material unit, undercarriage unit. The utility model has the advantages that: each unit design is ingenious, realizes functions such as automatic feeding, automatic membrane of tailorring, automatic tectorial membrane, automatic unloading and automatic material that folds, and the product commonality is strong, saves the cost, improves production efficiency and guarantees the qualification rate, and original manual work or semi-automatization's tectorial membrane mode can be replaced to this equipment.
Description
Technical Field
The utility model relates to a mechanical equipment, especially a general laminating machine of composite sheet casing.
Background
In the film-covering production operation of the modern electronic industry, packaging auxiliary materials such as PE films, other coil stock protective films and the like need to be covered on products. The current common modes are manual film covering and conventional semi-automatic equipment film covering, wherein the manual film covering is to manually attach a film coil to a product and then manually cut the film; the conventional equipment film covering is to manually place products, automatically cover films by the equipment, manually cut films and manually stack the products.
The manual film laminating mode has the advantages that the operation difficulty is high, the labor consumption is high, the film laminating efficiency is very low, and the precision cannot be guaranteed; the film covering precision and efficiency of the film covering mode of the conventional equipment are guaranteed to a certain extent, but manual feeding, manual cutting, manual stacking and the like are needed.
Disclosure of Invention
An object of the utility model is to provide a general laminating machine of composite sheet casing realizes the film and the product of multiple type and specification, and the purpose of cutting out and the product tectorial membrane is tailor to quick, accurate film, improves the efficiency of production, saves the cost.
The technical scheme of the utility model is that: a general laminating machine for a composite board shell comprises a circular belt assembly line feeding unit, a feeding and discharging film pressing unit, a PE film cutting unit, a laminating platform unit, a film clamping and laminating unit, a material stacking and collecting unit and a lower frame unit; the circle belt assembly line supplied material unit is located the left side of whole equipment, go up unloading press mold unit and be located the positive rear end of equipment, the unit is tailor to the PE film, tectorial membrane platform unit, fold the three unit of material receiving unit from a left side to the right equipartition in the equipment middle part end, press from both sides the membrane tectorial membrane unit and be located the positive front end of equipment, circle belt assembly line supplied material unit, go up unloading press mold unit, the unit is tailor to the PE film, tectorial membrane platform unit, press from both sides membrane tectorial membrane unit, fold the material receiving unit and all connect and be fixed in on the lower frame.
The circular belt assembly line feeding unit comprises a circular belt moving device and a feeding guide detection device; the circular belt moving device comprises a production line fixing block, a production line fixing section, a belt pulley shaft, a synchronous belt I, a bearing seat, a shaft fixing seat, a driven shaft, a belt pulley, a machine table fixing seat, a circular belt, a driving motor I, a motor mounting plate, a section bar frame, a foot margin fixing plate, a foot margin I and a synchronous belt pulley I. The assembly line fixing block, the assembly line fixing section and the section frame are fixed on the lower rack unit through screws, the belt pulley shaft, the bearing seat and the shaft fixing seat form a driving shaft system, the belt pulley, the shaft fixing seat and the driven shaft form a driven shaft system, the driving shaft system, the driven shaft system and the round belt are fixed on the section frame, the round belt is tensioned by adjusting the distance between shaft systems, the synchronous belt pulley I and the synchronous belt I are connected with the driving shaft system and the driving motor I, the driving motor I drives the driving shaft system, and the driving shaft system drives the driven shaft system so as to drive the round belt to reciprocate; the incoming material guiding detection device comprises an optical fiber sensor, a blocking bracket, a guiding limiting block and a feeding guide plate; block on support, direction stopper, the material loading deflector all is fixed in section bar frame, optical fiber sensor is fixed in and blocks on the support, and when the direction stopper was used for conveniently adjusting the product guide clearance of material loading deflector, optical fiber sensor was used for detecting the assembly line and has had the supplied materials, blocks the support and blocks the supplied materials removal to the material loading location.
The feeding and discharging film pressing unit comprises a feeding and carrying device and a film pressing and discharging carrying device; the feeding and carrying device comprises a suction nozzle, a suction nozzle fixing plate, a cylinder II, a cylinder fixing plate II A, a reinforcing plate II, a cylinder fixing plate II B, a drag chain II, a drag chain bracket I, a sliding block II, a guide rail II, a driving motor II, a synchronous belt pulley II, a motor base II, a lower cover plate, a substrate II and a vertical plate II; a suction nozzle, a suction nozzle fixing plate, a cylinder II, a cylinder fixing plate II A, a reinforcing plate II, a cylinder fixing plate II B, a drag chain II and a drag chain bracket I are fixedly connected to form a feeding and carrying mechanical arm, a sliding block II, a guide rail II, a driving motor II, a synchronous belt pulley II and a motor base II form a feeding and carrying driving mechanism, and the feeding and carrying mechanical arm is fixed with the sliding block II of the driving mechanism through the cylinder fixing plate II B, so that the feeding and carrying mechanical arm linearly moves on the guide rail II under the action of the driving motor II; in addition, the second cylinder drives the suction nozzle fixing plate to realize the up-and-down movement of the suction nozzle and the material taking and placing; the film pressing, blanking and carrying device comprises a suction nozzle, high-density sponge, a sponge fixing plate, an isolation column, a suction nozzle fixing plate, a cylinder II, a cylinder fixing plate II A, a reinforcing plate II, a cylinder fixing plate II C, a tow chain II, a tow chain bracket II, a slide block II, a guide rail II, a driving motor II, a synchronous belt pulley II, a motor base II, an upper cover plate, a substrate II and a vertical plate II;
the suction nozzle, the high-density sponge, the sponge fixing plate, the isolation column, the suction nozzle fixing plate, the cylinder II, the cylinder fixing plate II A, the reinforcing plate II, the cylinder fixing plate II C, the tow chain II and the tow chain support are fixedly connected with one another to form a film pressing and blanking carrying manipulator.
The PE film cutting unit comprises a coil material clamping device and a coil material cutting device; the coil material clamping device comprises a raw material shaft, a loading and unloading chuck, a fixed handle, a positioning hoop and a base plate III; the raw material shaft is fixed on the third base plate through screws, and the positioning anchor ear is fixed by the screws after the position of the positioning anchor ear on the raw material shaft is confirmed during debugging; when the coil stock is installed, the coil stock is sleeved on the raw material shaft, the loading and unloading chuck tightly pushes against the end face of the coil stock sleeve, the loading and unloading chuck and the conical surface on the positioning hoop are ensured to be embedded into the coil stock sleeve, the coil stock is fixed and coaxial with the raw material shaft, and finally the fixed handle is screwed; the coil stock cutting device comprises a pressing block, a foam strip, a foam fixing strip, a pressing block fixing plate, a cylinder III A, a cylinder fixing plate III, a cylinder III B, a cylinder III C, a pressing rod, a blade fixing plate, a blade pressing plate, a tooth-shaped blade, a film sucking pressing plate, a rolling shaft and a substrate III; the pressing block, the foam strip, the foam fixing strip, the pressing block fixing plate, the cylinder III A and the cylinder fixing plate III A form a left film pressing mechanism, the cylinder fixing plate III, the cylinder III B and the pressing rod form a right upper film pressing mechanism, and the cylinder III C, the blade fixing plate, the blade pressing plate and the tooth-shaped blade form a film cutting mechanism; the middle part of the film outlet end of the coil material is in vacuum adsorption on the film suction pressing plate, the film pressing mechanism on the left side, the film pressing mechanism on the right side and the film suction pressing plate respectively compress the upper end and the lower end of the PE film under the action of the three air cylinders A and three air cylinders B, and then the film cutting mechanism cuts off the PE film by the tooth-shaped blade under the action of the three air cylinders C, so that the coil material cutting effect is realized.
The film covering platform unit comprises a platform lifting device and a vacuum device; the platform lifting device comprises a bottom plate IV, a vertical plate IV, a reinforcing plate IV, a cylinder IV and a vacuum platform;
the cylinder IV is fixed on a bracket consisting of the bottom plate IV, the vertical plate IV and the reinforcing plate IV and drives the vacuum platform to move up and down; the vacuum device comprises a first vacuum sucker, a base plate, a second vacuum sucker, an axial flow fan and a fan bracket; the vacuum sucker I, the base plate, the vacuum platform, the vacuum generator and the electromagnetic valve form an air source vacuum, so that the blanking speed is increased; the vacuum sucker II, the axial flow fan and the fan bracket form axial flow vacuum, and the vacuum effect generated by an air inlet of the axial flow fan is used for obtaining continuous vacuum; both vacuums are linked with the platform.
The film clamping and laminating unit comprises a clamp, a cylinder five A, a cylinder fixing plate five, a cylinder five B, a cylinder fixing plate six, a reinforcing plate five, a base plate five, a synchronous belt upper pressing plate, a synchronous belt lower pressing plate, a drag chain five, a slide block five, a synchronous belt five, a guide rail five, a synchronous wheel, a motor base five, a driving motor five and a tensioning block; the clamp, the cylinder five A and the cylinder fixing plate five form a film clamping mechanism, the cylinder five B, the cylinder fixing plate six, the reinforcing plate five and the bottom plate five form a lifting mechanism, and the synchronous belt upper pressing plate, the synchronous belt lower pressing plate, the drag chain five, the sliding block five, the synchronous belt five, the guide rail five, the synchronous wheel, the motor base five, the driving motor five and the tensioning block form a translation mechanism; the three mechanisms are sequentially fixed by screws and finally integrally fixed on a deck plate of the lower rack unit; and the film clamping and the film covering are realized through mutual cooperation.
The lower rack unit comprises a movable sheet metal door, an aluminum alloy section rack, a counterweight plate, a seventh anchor, an electric control sheet metal adapter plate and a fixed sheet metal door; the movable sheet metal door is fixed on the aluminum alloy section rack through a magnet buckle, the foot margin seven is fixed on a counterweight plate at the bottom of the aluminum alloy section rack, the electric control sheet metal is fixed on two sides of the inner side of the aluminum alloy section rack through an electric control sheet metal adapter plate, and the fixed sheet metal door is fixed on the aluminum alloy section rack through screws.
The utility model has the advantages that: each unit design is ingenious, realizes functions such as automatic feeding, automatic membrane of tailorring, automatic tectorial membrane, automatic unloading and automatic material that folds, and the product commonality is strong, saves the cost, improves production efficiency and guarantees the qualification rate, and original manual work or semi-automatization's tectorial membrane mode can be replaced to this equipment.
Drawings
FIG. 1 is a schematic structural view of a general laminating machine for composite board housings of the present invention;
FIG. 2 is a schematic view of a circular belt assembly line feeding unit of a general laminating machine for composite board housings;
FIG. 3 is a schematic view of a feeding and discharging film pressing unit of a general film laminating machine for composite board casings;
FIG. 4 is a schematic diagram of a PE film cutting unit of a general laminating machine for composite boards and casings;
FIG. 5 is a schematic view of a laminating platform unit of a general laminating machine for composite board housings;
FIG. 6 is a schematic view of a film clamping and laminating unit of a general laminating machine for composite board housings;
fig. 7 is a schematic view of a lower frame unit of a general laminating machine for composite board housings.
Detailed Description
Fig. 1 is a schematic view of a general laminating machine for composite board casings. Wherein the circular belt assembly line feeding unit 1, the feeding and discharging film pressing unit 2, the PE film cutting unit 3, the film covering platform unit 4, the film clamping and covering unit 5, the material stacking and collecting unit 6 and the lower frame unit 7 are arranged on the circular belt assembly line; the circular belt assembly line incoming material unit 1 is located on the left side of the whole device, the loading and unloading film pressing unit 2 is located at the front rear end of the device, the PE film cutting unit 3, the film laminating platform unit 4 and the material stacking and receiving unit 6 are uniformly distributed at the middle end of the device from left to right, the film clamping and laminating unit 5 is located at the front end of the device, and 1-6 units are fixedly connected to the lower rack unit 7.
The circular belt assembly line feeding unit 1 comprises a circular belt moving device and a feeding guide detection device;
the circular belt moving device comprises a production line fixing block 101, a production line fixing section bar 102, a belt pulley shaft 107, a synchronous belt I108, a bearing 109, a bearing seat 110, a shaft fixing seat 111, a driven shaft 112, a belt pulley 113, a machine table fixing seat 114, a circular belt 115, a driving motor I116, a motor mounting plate 117, a section bar frame 118, a ground foot fixing plate 119, a ground foot I120 and a synchronous belt wheel I121;
the assembly line fixing block 101, the assembly line fixing section bar 102 and the section bar frame 118 are fixed on the lower rack unit 7 through screws, a belt pulley 113, a belt pulley shaft 107, a bearing 109, a bearing seat 110 and a shaft fixing seat form a driving shaft system, the belt pulley 113, the shaft fixing seat 111 and a driven shaft 112 form a driven shaft system, the driving shaft system and the driven shaft system are fixed on the section bar frame 118 together with a round belt 115, the round belt is tensioned through adjusting the distance between shaft systems, a synchronous belt pulley I121 and a synchronous belt I108 are connected with the driving shaft system and a driving motor I116, the driving motor I116 drives the driving shaft system, and the driving shaft system drives the driven shaft system so as to drive the round belt to reciprocate;
the incoming material guiding detection device comprises an optical fiber sensor 103, a blocking bracket 104, a guiding limiting block 105 and a feeding guide plate 106;
block that support 104, direction stopper 105, material loading deflector 106 all are fixed in on section bar frame 118, and optical fiber sensor 103 is fixed in and blocks on support 104, and when direction stopper 105 was used for conveniently adjusting the product guide clearance of material loading deflector 106, optical fiber sensor 103 was used for detecting the assembly line and had the supplied materials, blocks support 104 and blocks the supplied materials removal to the material loading location.
The loading and unloading film pressing unit 2 comprises a loading carrying device and a film pressing and unloading carrying device;
the feeding and carrying device comprises a suction nozzle 217, a suction nozzle fixing plate 201, a cylinder II 202, a cylinder fixing plate II A203, a reinforcing plate II 204, a cylinder fixing plate II B205, a drag chain II 206, a drag chain support I207, a slide block II 208, a guide rail II 209, a driving motor II 212, a synchronous belt II 213, a synchronous belt wheel II 214, a motor base II 215, a lower cover plate 222, a substrate II 223 and a vertical plate II 216;
a second base plate 223 and a second vertical plate 216 form a fixed frame, a suction nozzle 217, a second suction nozzle fixing plate 201, a second air cylinder 202, a second air cylinder fixing plate 203, a second reinforcing plate 204, a second air cylinder fixing plate B205, a second tow chain 206 and a first tow chain support 207 are fixedly connected with one another to form a feeding and carrying manipulator, a second sliding block 208, a second guide rail 209, a second driving motor 212, a second synchronous belt 213, a second synchronous belt pulley 214 and a second motor base 215 form a feeding and carrying driving mechanism, and the feeding and carrying manipulator is fixed with the second sliding block 208 of the driving mechanism through the second air cylinder fixing plate B205, so that under the action of the second driving motor 212, the feeding and carrying manipulator linearly moves on the second guide rail 209;
in addition, the second cylinder 202 drives the suction nozzle fixing plate 201 to realize the up-and-down movement and material taking and placing of the suction nozzle 217;
the film pressing, blanking and carrying device comprises a suction nozzle 217, a high-density sponge 218, a sponge fixing plate 219, an isolation column 220, a suction nozzle fixing plate 201, a cylinder II 202, a cylinder fixing plate II 203, a reinforcing plate II 204, a cylinder fixing plate II C221, a drag chain II 206, a drag chain support II 211, a slide block II 208, a guide rail II 209, a driving motor II 212, a synchronous belt II 213, a synchronous belt pulley II 214, a motor base II 215, an upper cover plate 210, a substrate II 223 and a vertical plate II 216;
a second base plate 223 and a second vertical plate 216 form a fixed frame, a suction nozzle 217, a high-density sponge 218, a sponge fixing plate 219, an isolation column 220, a suction nozzle fixing plate 201, a second cylinder 202, a second cylinder fixing plate 203, a second reinforcing plate 204, a second cylinder fixing plate C221, a second tow chain 206 and a second tow chain support 211 are connected and fixed with each other to form a film pressing and blanking conveying manipulator, a second guide rail 209, a second driving motor 212, a second synchronous belt 213, a second synchronous belt pulley 214 and a second motor base 215 form a blanking conveying driving mechanism, and the blanking conveying manipulator is fixed with the driving mechanism through the second cylinder fixing plate C221, so that under the action of the second driving motor 212, the blanking conveying manipulator moves linearly on the second guide rail 209;
in addition, the second cylinder 202 drives the suction nozzle fixing plate 201 to realize the up-and-down movement of the suction nozzle 217 and the material taking and placing, and when the material is taken by pressing down, the high-density sponge 218 contacts the PE film on the edge of the product earlier than the suction nozzle 217, so that the two layers of PE films are mutually adsorbed, the product is coated by the PE film, and finally the product which is coated is sucked by the suction nozzle 217 and is discharged.
The PE film cutting unit 3 comprises a coil material clamping device and a coil material cutting device;
the coil material clamping device comprises a raw material shaft 301, a loading and unloading chuck 302, a fixed handle 303, a positioning hoop 304 and a third base plate 319;
the raw material shaft 301 is fixed on the third base plate 319 through screws, and the positioning hoop 304 is fixed through the screws after the position of the positioning hoop 304 on the raw material shaft 301 is confirmed during debugging; when the coil stock is installed, the coil stock is sleeved on the raw material shaft 301, the loading and unloading chuck 302 tightly pushes the end face of the coil stock sleeve, the loading and unloading chuck 302 and the conical surface on the positioning hoop 304 are ensured to be embedded into the coil stock sleeve, the coil stock is fixed and coaxial with the raw material shaft 301, and finally the fixed handle 303 is screwed down.
The coil stock cutting device comprises a pressing block 305, a foam cotton strip 306, a foam cotton fixing strip 307, a pressing block fixing plate 308, a cylinder III A309, a cylinder III A320, a cylinder III 310, a cylinder III B311, a cylinder III C312, a pressing rod 313, a blade fixing plate 314, a blade pressing plate 315, a tooth-shaped blade 316, a film sucking pressing plate 317, a rolling shaft 318 and a substrate III 319;
the pressing block 305, the foam strip 306, the foam fixing strip 307, the pressing block fixing plate 308, the air cylinder three A309 and the air cylinder fixing plate three A320 form a left film pressing mechanism, the air cylinder fixing plate three 310, the air cylinder three B311 and the pressing rod 313 form a right upper film pressing mechanism, and the air cylinder three C312, the blade fixing plate 314, the blade pressing plate 315 and the tooth-shaped blade 316 form a film cutting mechanism; the middle part of the film outlet end of the coil material is in vacuum adsorption on the film suction pressing plate 317, the left film pressing mechanism, the right film pressing mechanism and the film suction pressing plate 317 respectively compress the upper end and the lower end of the PE film under the action of the three cylinders A309 and three cylinders B311, and then the film cutting mechanism cuts off the PE film under the action of the three cylinders C312 and the toothed blade 316, so that the coil material cutting function is realized.
The film covering platform unit 4 comprises a platform lifting device and a vacuum device;
the platform lifting device comprises a bottom plate IV 401, a vertical plate IV 402, a reinforcing plate IV 403, a cylinder IV 404 and a vacuum platform 405;
the cylinder four 404 is fixed on a bracket consisting of a bottom plate four 401, a vertical plate four 402 and a reinforcing plate four 403, and drives the vacuum platform 405 to move up and down.
The vacuum device comprises a first vacuum suction cup 406, a backing plate 407, a second vacuum suction cup 408, an axial flow fan 409 and a fan bracket 410;
the first vacuum chuck 406, the backing plate 407, the vacuum platform 405, the vacuum generator and the electromagnetic valve form an air source vacuum, so that the blanking speed is increased; the second vacuum chuck 408, the axial flow fan 409 and the fan support 410 form axial flow vacuum, and the vacuum effect generated by the air inlet of the axial flow fan 409 is used for obtaining continuous vacuum. Both vacuums are linked with the platform.
The film clamping and laminating unit 5 comprises a clamp 501, a cylinder five A502, a cylinder fixing plate five 503, a cylinder five B504, a cylinder fixing plate six 505, a reinforcing plate five 506, a bottom plate five 507, a synchronous belt upper pressing plate 508, a synchronous belt lower pressing plate 509, a drag chain five 510, a sliding block five 511, a synchronous belt five 512, a guide rail five 513, a synchronous wheel 514, a motor base five 515, a driving motor five 516 and a tensioning block 517;
the film clamping mechanism comprises a clamp 501, a cylinder five A502 and a cylinder fixing plate five 503, the lifting mechanism comprises a cylinder five B504, a cylinder fixing plate six 505, a reinforcing plate five 506 and a bottom plate five 507, and the translation mechanism comprises a synchronous belt upper pressing plate 508, a synchronous belt lower pressing plate 509, a drag chain five 510, a sliding block five 511, a synchronous belt five 512, a guide rail five 513, a synchronous wheel 514, a motor base five 515, a driving motor five 516 and a tensioning block 517. The three mechanisms are sequentially fixed by screws and finally integrally fixed on a deck plate of the lower rack unit 7. And the film clamping and the film covering are realized through mutual cooperation.
The lower rack unit 7 comprises a movable sheet metal door 701, an aluminum alloy section rack 702, a counterweight plate 703, a foot seven 704, an electric control sheet metal 706, an electric control sheet metal adapter plate 707 and a fixed sheet metal door 705;
the movable sheet metal door 701 is fixed on an aluminum alloy section rack 702 through a magnet buckle, the foot margin seven 704 is fixed on a counterweight plate 703 at the bottom of the aluminum alloy section rack 702, the electric control sheet metal 706 is fixed on two sides of the inner side of the aluminum alloy section rack 702 through an electric control sheet metal adapter plate 707, and the fixed sheet metal door 705 is fixed on the aluminum alloy section rack 702 through screws.
The connection and cooperation relationship among the units of the film laminating equipment is as follows:
after a PE film roll material is clamped by a PE film roll material clamping device of a PE film cutting unit 3, a roll material cutting device of the PE film cutting unit 3 performs trial cutting on a film outlet end of the roll material, a film clamping and covering unit 5 clamps the film outlet end of the trial cut roll material and drags a PE film to move to a vacuum platform of a film covering platform unit 4, the PE film is continuously dragged to a preset position along the upper surface of the vacuum platform, the middle part of the discharged roll material is cut by the roll material cutting device, the cut PE film is continuously dragged to a final position by the film clamping and covering unit 5, meanwhile, a product is fed from a circular belt assembly line feeding unit 1, after the optical fiber sensor 103 detects and confirms the fed material, a feeding and carrying device of a feeding and discharging film pressing unit 2 carries the product to the upper surface of the PE film on the film covering platform unit 4, the film covering platform unit 4 descends, the film clamping and covering unit 5 drags the PE film to be withdrawn to the preset position, the film is loosened, the PE film is attached to the upper surface of the product under the action of gravity, film pressing and discharging conveying devices of the feeding and discharging film pressing units 2 perform film pressing, so that the two layers of PE films are adsorbed mutually, the product is coated by the PE film, the coated product is conveyed into the stacking and collecting unit 6, when the product is stacked to a preset number, automatic alarm is given, and personnel are reminded to take away the stacked product.
And the actions of all units of the equipment are controlled by a PLC (programmable logic controller) and a program, so that the actions of all units of the equipment can be accurate and have no interference.
Claims (7)
1. The utility model provides a general laminating machine of composite sheet casing which characterized in that: the laminating machine comprises a circular belt assembly line feeding unit (1), a feeding and discharging film pressing unit (2), a PE film cutting unit (3), a laminating platform unit (4), a film clamping and laminating unit (5), a material stacking and collecting unit (6) and a lower frame unit (7); circular belt assembly line supplied materials unit (1) is located the left side of whole equipment, go up unloading press mold unit (2) and be located the positive rear end of equipment, PE film is tailor unit (3), tectorial membrane platform unit (4), it receives material unit (6) three unit from a left side to the right equipartition in the middle of the equipment end to fold, it is located the positive front end of equipment to press from both sides membrane tectorial membrane unit (5), circular belt assembly line supplied materials unit (1), go up unloading press mold unit (2), PE film is tailor unit (3), tectorial membrane platform unit (4), it covers membrane unit (5) to press from both sides membrane, it all is connected and is fixed in on lower frame unit (7) to fold material and receives material unit (6).
2. The general laminating machine of composite sheet casing of claim 1, characterized in that: the circular belt assembly line feeding unit (1) comprises a circular belt moving device and a feeding guide detection device;
the circular belt moving device comprises a production line fixing block (101), a production line fixing section bar (102), a belt pulley shaft (107), a synchronous belt I (108), a bearing (109), a bearing seat (110), a shaft fixing seat (111), a driven shaft (112), a belt pulley (113), a machine table fixing seat (114), a circular belt (115), a driving motor I (116), a motor mounting plate (117), a section bar frame (118), a ground foot fixing plate (119), a ground foot I (120) and a synchronous belt pulley I (121);
the assembly line fixing block (101), the assembly line fixing section bar (102) and the section bar frame (118) are fixed on the lower rack unit (7) through screws, a belt pulley (113), a belt pulley shaft (107), a bearing (109), a bearing seat (110) and a shaft fixing seat form a driving shaft system, the belt pulley (113), the shaft fixing seat (111) and a driven shaft (112) form a driven shaft system, the driving shaft system and the driven shaft system are fixed on the section bar frame (118) together with a round belt (115), the round belt is tensioned by adjusting the distance between the shaft systems, a synchronous belt pulley I (121) and a synchronous belt I (108) are connected with the driving shaft system and the driving motor I (116), the driving motor I (116) drives the driving shaft system, and the driving shaft system drives the driven shaft system to drive the round belt to reciprocate;
the incoming material guiding detection device comprises an optical fiber sensor (103), a blocking bracket (104), a guiding limiting block (105) and a feeding guide plate (106);
block on support (104), direction stopper (105), material loading deflector (106) all are fixed in section bar frame (118), optical fiber sensor (103) are fixed in and block on support (104), when direction stopper (105) are used for conveniently adjusting the product guide clearance of material loading deflector (106), optical fiber sensor (103) are used for detecting the assembly line and have or not come the material, block support (104) and block that the supplied material removes to the material loading is fixed a position.
3. The general laminating machine of composite sheet casing of claim 1, characterized in that: the feeding and discharging film pressing unit (2) comprises a feeding and conveying device and a film pressing and discharging conveying device;
the feeding and carrying device comprises a suction nozzle (217), a suction nozzle fixing plate (201), a cylinder II (202), a cylinder fixing plate II A (203), a reinforcing plate II (204), a cylinder fixing plate II B (205), a drag chain II (206), a drag chain support I (207), a slide block II (208), a guide rail II (209), a driving motor II (212), a synchronous belt II (213), a synchronous belt pulley II (214), a motor base II (215), a lower cover plate (222), a substrate II (223) and a vertical plate II (216); a second base plate (223) and a second vertical plate (216) form a fixed frame, a suction nozzle (217), a suction nozzle fixing plate (201), a second cylinder (202), a second cylinder fixing plate A (203), a second reinforcing plate (204), a second cylinder fixing plate B (205), a second tow chain (206) and a first tow chain support (207) are connected and fixed with each other to form a feeding and carrying manipulator, a second sliding block (208), a second guide rail (209), a second driving motor (212), a second synchronous belt (213), a second synchronous belt wheel (214) and a second motor base (215) form a feeding and carrying driving mechanism, and the feeding and carrying manipulator is fixed with the second sliding block (208) of the driving mechanism through the second cylinder fixing plate B (205), so that the feeding and carrying manipulator moves linearly on the second guide rail (209) under the action of the second driving motor (212);
in addition, the second air cylinder (202) drives the suction nozzle fixing plate (201) to realize the up-and-down movement and material taking and placing of the suction nozzle (217);
the film pressing, blanking and carrying device comprises a suction nozzle (217), a high-density sponge (218), a sponge fixing plate (219), an isolation column (220), a suction nozzle fixing plate (201), a cylinder II (202), a cylinder fixing plate II A (203), a reinforcing plate II (204), a cylinder fixing plate II C (221), a tow chain II (206), a tow chain support II (211), a sliding block II (208), a guide rail II (209), a driving motor II (212), a synchronous belt II (213), a synchronous belt pulley II (214), a motor base II (215), an upper cover plate (210), a substrate II (223) and a vertical plate II (216);
suction nozzle (217), high density sponge (218), sponge fixed plate (219), insulated column (220), suction nozzle fixed plate (201), cylinder two (202), cylinder fixed plate two A (203), reinforcing plate two (204), cylinder fixed plate two C (221), tow chain two (206), tow chain support two (211) interconnect is fixed, constitute press mold unloading transport manipulator, when pushing down and getting the material, high density sponge (218) are than suction nozzle (217) earlier contact the PE film at product edge, make two-layer PE film adsorb each other, thereby the product is wrapped by the PE film, it is last suction nozzle (217) to absorb the product and the unloading that the cladding was accomplished.
4. The general laminating machine of composite sheet casing of claim 1, characterized in that: the PE film cutting unit (3) comprises a coil material clamping device and a coil material cutting device;
the coil material clamping device comprises a raw material shaft (301), a loading and unloading chuck (302), a fixed handle (303), a positioning hoop (304) and a base plate III (319);
the raw material shaft (301) is fixed on the third base plate (319) through screws, and the positioning hoop (304) is fixed through the screws after the position of the positioning hoop (304) on the raw material shaft (301) is confirmed during debugging; when the coil stock is installed, the coil stock is sleeved on the raw material shaft (301), the loading and unloading chuck (302) tightly pushes the end face of the coil stock sleeve, the conical surfaces on the loading and unloading chuck (302) and the positioning hoop (304) are ensured to be embedded into the coil stock sleeve, the coil stock is fixed and coaxial with the raw material shaft (301), and finally the fixing handle (303) is screwed;
the coil stock cutting device comprises a pressing block (305), a foam strip (306), a foam fixing strip (307), a pressing block fixing plate (308), a cylinder III A (309), a cylinder fixing plate III A (320), a cylinder fixing plate III (310), a cylinder III B (311), a cylinder III C (312), a pressing rod (313), a blade fixing plate (314), a blade pressing plate (315), a tooth-shaped blade (316), a film sucking pressing plate (317), a rolling shaft (318) and a base plate III (319);
the pressing block (305), the foam strip (306), the foam fixing strip (307), the pressing block fixing plate (308), the cylinder III A (309) and the cylinder fixing plate III A (320) form a left film pressing mechanism, the cylinder fixing plate III (310), the cylinder III B (311) and the pressing rod (313) form a right upper film pressing mechanism, and the cylinder III C (312), the blade fixing plate (314), the blade pressing plate (315) and the tooth-shaped blade (316) form a film cutting mechanism; the middle part of the film outlet end of the coil material is in vacuum adsorption on a film suction pressing plate (317), under the action of a cylinder III A (309) and a cylinder III B (311), a left film pressing mechanism, a right upper film pressing mechanism and the film suction pressing plate (317) respectively compress the upper end and the lower end of the PE film, then, under the action of a cylinder III C (312), a tooth-shaped blade (316) cuts off the PE film by a film cutting mechanism, and the coil material cutting effect is realized.
5. The general laminating machine of composite sheet casing of claim 1, characterized in that: the film covering platform unit (4) comprises a platform lifting device and a vacuum device;
the platform lifting device comprises a bottom plate four (401), a vertical plate four (402), a reinforcing plate four (403), a cylinder four (404) and a vacuum platform (405);
the cylinder IV (404) is fixed on a support consisting of the bottom plate IV (401), the vertical plate IV (402) and the reinforcing plate IV (403) and drives the vacuum platform (405) to move up and down;
the vacuum device comprises a first vacuum suction cup (406), a backing plate (407), a second vacuum suction cup (408), an axial flow fan (409) and a fan bracket (410);
an air source vacuum is formed by the vacuum sucker I (406), the backing plate (407), the vacuum platform (405), the vacuum generator and the electromagnetic valve, so that the blanking speed is increased; the vacuum sucker II (408), the axial flow fan (409) and the fan bracket (410) form axial flow vacuum, and the vacuum effect generated by an air inlet of the axial flow fan (409) is used for acquiring continuous vacuum; both vacuums are linked with the platform.
6. The general laminating machine of composite sheet casing of claim 1, characterized in that: the film clamping and laminating unit (5) comprises a clamp (501), a cylinder five A (502), a cylinder fixing plate five (503), a cylinder five B (504), a cylinder fixing plate six (505), a reinforcing plate five (506), a bottom plate five (507), a synchronous belt upper pressing plate (508), a synchronous belt lower pressing plate (509), a drag chain five (510), a sliding block five (511), a synchronous belt five (512), a guide rail five (513), a synchronous wheel (514), a motor base five (515), a driving motor five (516) and a tensioning block (517);
the film clamping mechanism comprises a clamp (501), a cylinder five A (502) and a cylinder fixing plate five (503), the cylinder five B (504), a cylinder fixing plate six (505), a reinforcing plate five (506) and a bottom plate five (507) form a lifting mechanism, and a translation mechanism comprises a synchronous belt upper pressing plate (508), a synchronous belt lower pressing plate (509), a drag chain five (510), a sliding block five (511), a synchronous belt five (512), a guide rail five (513), a synchronous wheel (514), a motor base five (515), a driving motor five (516) and a tensioning block (517); the three mechanisms are sequentially fixed by screws and finally integrally fixed on a table top plate of the lower rack unit (7); and the film clamping and the film covering are realized through mutual cooperation.
7. The general laminating machine of composite sheet casing of claim 1, characterized in that: the lower rack unit (7) comprises a movable sheet metal door (701), an aluminum alloy section rack (702), a weight plate (703), a foot margin seven (704), an electric control sheet metal (706), an electric control sheet metal adapter plate (707) and a fixed sheet metal door (705);
the movable sheet metal door (701) is fixed on the aluminum alloy section rack (702) through a magnet buckle, the foot seven (704) is fixed on a counterweight plate (703) at the bottom of the aluminum alloy section rack (702), the electric control sheet metal (706) is fixed on two sides of the inner side of the aluminum alloy section rack (702) through an electric control sheet metal adapter plate (707), and the fixed sheet metal door (705) is fixed on the aluminum alloy section rack (702) through screws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020340978.3U CN213083587U (en) | 2020-03-18 | 2020-03-18 | General laminating machine of composite sheet casing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020340978.3U CN213083587U (en) | 2020-03-18 | 2020-03-18 | General laminating machine of composite sheet casing |
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| CN213083587U true CN213083587U (en) | 2021-04-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118387386A (en) * | 2024-07-01 | 2024-07-26 | 四川威纳尔特种电子材料有限公司 | Device and method for continuously pasting adhesive film on bonding wire coil stock |
-
2020
- 2020-03-18 CN CN202020340978.3U patent/CN213083587U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118387386A (en) * | 2024-07-01 | 2024-07-26 | 四川威纳尔特种电子材料有限公司 | Device and method for continuously pasting adhesive film on bonding wire coil stock |
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