CN213081897U - Automatic cutting system for circular carbon rod slices - Google Patents
Automatic cutting system for circular carbon rod slices Download PDFInfo
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- CN213081897U CN213081897U CN202021093339.8U CN202021093339U CN213081897U CN 213081897 U CN213081897 U CN 213081897U CN 202021093339 U CN202021093339 U CN 202021093339U CN 213081897 U CN213081897 U CN 213081897U
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Abstract
The utility model relates to an automatic cutting system for round carbon rod slices, which comprises a feeding device, a clamping device, a cutting device, a guide groove and a discharging device which are connected in sequence; the feeding device comprises a supporting frame, the supporting frame is provided with an inclined object placing plate, one end of the object placing plate is provided with a material bin, the clamping device comprises a bottom plate, a servo motor set is arranged on the bottom plate and connected with a push rod, the push rod is in butt joint with the falling position of a cylindrical material at the tail end of a feeding conveying belt and pushes the cylindrical material to a clamping position, a saw blade of the cutting equipment is aligned to the upper portion of the clamping position, one side of the discharging position is provided with a first pushing cylinder, the other side of the discharging position is connected with a U-shaped guide groove, the first pushing cylinder pushes a cut thin carbon block to the guide groove, and the other. The utility model adopts the synchronous clamping cutting device, the cutting precision is high, the speed is high, and the production efficiency and the product quality are improved; occupies small space and is convenient to maintain.
Description
Technical Field
The utility model relates to an automatic cutout technical field especially relates to a sliced automatic cutout system of circle carbon-point.
Background
The carbon rod is a non-metal product, is used as a necessary cutting consumable material before welding in a carbon arc gouging cutting process, is prepared by adding a proper adhesive into carbon and graphite, extruding and forming the mixture, baking the mixture at 2200 ℃ and plating a layer of copper on the mixture, has high temperature resistance and good conductivity, is not easy to break, and is suitable for cutting metal into shapes meeting requirements. The carbon rod has high use temperature, easy conduction and good chemical stability. The black carbon rod is widely applied to the fields of national defense, machinery, metallurgy, chemical engineering, casting, non-ferrous alloy, lightening and the like, particularly the fields of ceramics, semiconductors, medicine, environmental protection, laboratory analysis and the like, and becomes the most widely applied non-metallic material at present.
In the production process, the carbon rod raw material is firstly put into a carbon rod extruder to be heated and melted, stirred and mixed, solidified and extruded, the extruded carbon rods are continuous, and the carbon rods comprise round carbon rods, rectangular carbon rods and connection type carbon rods. The extruded carbon rod is cut into different lengths according to the requirements, and the existing carbon rod cutting technology mainly has the following defects: firstly, an effective supporting and positioning structure for the carbon rod is lacked, so that the position of the carbon rod is unstable and easy to loosen, the carbon rod is easy to shake during cutting, the cutting effect is poor, and the precision of a finished product is reduced; secondly, the carbon rod needs to be cut according to a preset size, in the prior art, a traditional measuring scale is generally applied for measuring and marking, and then cutting is realized, so that the precision is low; and thirdly, an automatic cutting assembly line is not arranged, a large amount of labor cost is required, and meanwhile, the potential safety hazard of manual cutting is brought. Especially, the section of circle carbon-point, the unloading can't be fixed, and section thickness is uneven, and the finished product screening is consuming time and is consuming effort.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned not enough, provide a sliced automatic cutting system of circle carbon-point, improve production efficiency, reduce the cost of labor, improve the product precision.
The purpose of the utility model is realized like this:
an automatic cutting system for round carbon rod slices comprises a feeding device, a clamping device, a cutting device, a guide groove and a discharging device which are sequentially connected;
the feeding device comprises a support frame, a material bin, a side protection plate, a partition plate, a guide plate and a feeding conveying belt, wherein the support frame is provided with an inclined object placing plate, one end of the object placing plate is provided with the material bin, a cylindrical material is placed in the material bin, and an outlet flashboard is arranged on one lower side surface of the material bin; the object placing plate is also provided with a feeding conveyer belt;
the clamping device comprises a bottom plate, a push rod, a clamping function block, a clamping cylinder, a sliding block, a sliding rail and a first pushing cylinder, wherein a servo motor set is arranged on the bottom plate, the servo motor set is connected with the push rod, the push rod is in butt joint with the falling position of a cylindrical material at the tail end of a feeding conveying belt and pushes the cylindrical material to the clamping position, a guide plate is arranged on one side of the falling position and used for guiding the cylindrical material to slide to the clamping position, the two sides of the clamping position are respectively provided with one clamping function block, the outer side of one clamping function block is connected with an L-shaped push plate, the L-shaped push plate is connected with the clamping cylinder, and the;
the cutting device is characterized in that a saw blade of the cutting device is aligned above the clamping position, a first pushing cylinder is arranged on one side of the blanking position, the other side of the blanking position is connected with a U-shaped guide groove, the first pushing cylinder pushes a cut thin carbon block to the guide groove, the guide groove is arranged obliquely downwards, and the other end of the guide groove is connected with a blanking device.
Furthermore, a plurality of partition panels are uniformly distributed on the feeding conveyor belt.
Furthermore, one side of the feeding conveying belt is provided with a side protection plate to prevent the cylindrical material from falling.
Further, first cutting is carried out after the cylindrical material is clamped, wherein the first cutting is to cut off the uneven end at the initial end of the material to enable the cut to be level; after the first cutting is finished, the push rod pushes the material to a blanking position, and then program cutting is carried out, and corresponding thin carbon blocks are cut according to program setting.
Further, unloader includes unloading conveyer belt, second promotion cylinder, limit for height baffle, material turnover box and finished product storehouse, the guide way with thin carbon piece guide to on the unloading conveyer belt, with finished product propelling movement to material turnover box, finished product storehouse is connected to material turnover box.
Furthermore, a height limiting baffle is arranged in the middle of the blanking conveying belt and used for screening finished products and waste products, the waste products with the thickness lower than that of the height limiting baffle are conveyed to a waste product area along with the blanking conveying belt, and the finished products are obtained when the waste products do not pass through the height limiting baffle.
Furthermore, a second pushing cylinder is arranged on one side, close to the finished product, of the height limiting baffle.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model adopts hopper type feeding, 15-20 cylindrical materials can be placed in each hopper, the hoppers can be replaced, the cylindrical materials are placed from bottom to top, manual operation is reduced, external power is not needed, and production cost is reduced;
(2) the utility model adopts the partition transportation to prevent the cylindrical material from dropping in the feeding process; a protective belt is arranged on one side of the feeding conveying belt, so that the cylindrical material is prevented from being damaged in the feeding process;
(3) the utility model adopts the synchronous clamping cutting device, the cutting precision is high, the speed is high, and the production efficiency and the product quality are improved;
(4) the utility model discloses it is little to account for the space position, easy maintenance.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of another angle of the present invention.
Fig. 3 is a schematic structural diagram of the feeding device of the present invention.
Fig. 4 is a schematic structural view of the clamping device of the present invention.
Fig. 5 is a schematic structural view of the blanking device of the present invention.
Wherein:
the feeding device comprises a feeding device 1, a supporting frame 1.1, a material bin 1.2, a cylindrical material 1.3, a side protection plate 1.4, a guide plate 1.5, a feeding conveyer belt 1.6, a clamping device 2, a bottom plate 2.1, a push rod 2.2, a clamping function block 2.3, a clamping cylinder 2.4, a slide block 2.5, a slide rail 2.6, a first pushing cylinder 2.7, a supporting block 2.8, a servo motor group 3, a cutting device 4, a guide groove 5, a discharging device 6, a discharging conveyer belt 6.1, a second pushing cylinder 6.2, a material turnover box 6.3 and a finished product bin 6.4.
Detailed Description
For better understanding of the technical solution of the present invention, the following detailed description will be made with reference to the accompanying drawings. It should be understood that the following embodiments are not intended to limit the embodiments of the present invention, but only the embodiments of the present invention. It should be noted that the description of the positional relationship of the components, such as the component a is located above the component B, is based on the description of the relative positions of the components in the drawings, and is not intended to limit the actual positional relationship of the components.
Example 1:
referring to fig. 1 to 5, fig. 1 is a schematic structural diagram of the present invention. As shown in the figures, the automatic cutting system for the round carbon rod slices comprises a feeding device 1, a clamping device 2, a cutting device 4, a guide groove 5 and a discharging device 6 which are connected in sequence;
the feeding device 1 comprises a support frame 1.1, a material bin 1.2, a side protection plate 1.4, a guide plate 1.5 and a feeding conveyer belt 1.6, wherein an inclined object placing plate is arranged on the support frame 1.1, the material bin 1.2 is arranged at one end of the object placing plate, a cylindrical material 1.3 is placed in the material bin 1.2, and the lower side surface of the material bin 1.2 is convenient for discharging the cylindrical material 1.3 due to self gravity;
the both sides that still are equipped with material loading conveyer belt 1.6 on putting the thing board all are equipped with protection shield 1.4, prevent that cylinder material 1.3 from dropping to play the guide effect.
The clamping device 2 comprises a bottom plate 2.1, a push rod 2.2, a clamping function block 2.3, a clamping cylinder 2.4, a sliding block 2.5, a sliding rail 2.6, a first pushing cylinder 2.7 and a supporting block 2.8, wherein a servo motor group 3 is arranged on the bottom plate 2.1, the servo motor group 3 is connected with the push rod 2.2, the push rod 2.2 is butted with the falling position of a cylindrical material 1.3 at the tail end of a feeding conveying belt 1.6, the cylindrical material 1.3 is pushed to the clamping position, a guide plate 1.5 is arranged on one side of the falling position and used for guiding the cylindrical material 1.3 to slide to the clamping position, two clamping function blocks 2.3 are respectively arranged on two sides of the clamping position, the outer side of one of the clamping function block 2.3 is connected with an L-shaped push plate, the L-shaped push plate is connected with the clamping cylinder 2.4, and the sliding block 2.5 and the;
aligning a saw blade of the cutting equipment 4 above the clamping position, and performing first cutting after clamping the cylindrical material 1.3, wherein the first cutting is to cut off the uneven end at the initial end of the material to enable the cut to be level; after the first cutting is finished, the push rod 2.2 pushes the material to a blanking position, then program cutting is carried out, corresponding thin carbon blocks are cut according to program setting, a first pushing cylinder 2.7 is arranged on one side of the blanking position, the other side of the blanking position is connected with a U-shaped guide groove 5, the first pushing cylinder 2.7 pushes the cut thin carbon blocks to a guide groove 5, the guide groove 5 is arranged obliquely downwards, the thin carbon blocks can conveniently slide downwards by virtue of dead weight, a supporting block 2.8 is arranged below one end, close to the blanking position, of the guide groove 5, and the other end of the guide groove 5 is connected with a blanking device 6.
The blanking device 6 comprises a blanking conveyer belt 6.1, a second pushing cylinder 6.2, a material turnover box 6.3 and a finished product bin 6.4, the small pieces are guided onto the blanking conveyer belt 6.1 by the guide groove 5, the second pushing cylinder 6.2 is arranged on one side of the finished product, the finished product is pushed to the material turnover box 6.3, the material turnover box 6.3 is connected with the finished product bin 6.4, the material turnover box 6.3 is arranged in 5 vertical rows in total, and the material turnover boxes are stacked into the material rack by taking 15 boxes as a unit; 5 materials can be placed in each vertical row, after each row is filled, the materials are pushed to the next vertical row by a stepping motor, and the filling is continued; the material turnover box 6.3 filled with materials is pushed into the finished product bin 6.4 by the stepping motor, the height distance of the turnover box is decreased every time the finished product bin 6.4 pushes one layer of turnover box material frame, the turnover box moves downwards and stacks 15 boxes, and the turnover boxes are manually conveyed to the next process for manufacturing, and the material frame is controlled by the stepping motor to realize the up-and-down motion.
Referring to fig. 1, the utility model relates to a sliced automatic cutting system's of circle carbon-point application method, including following content:
(1) feeding: an operator carries cylindrical materials to fill a material bin, the cylindrical materials are placed from bottom to top, and the materials wait; the material is pushed forward to a material waiting area by a conveying belt; after the instruction is obtained, the 1 st material is sent to a standby area;
(2) placing materials in place: after the instruction is obtained, the material is driven by a servo motor to push a front push rod and a rear push rod to a specified position;
(3) clamping: after the material is in place, the material is clamped by the cylinder and is ready for cutting;
(4) cutting: cutting comprises first cutting and program cutting, wherein the first cutting is to cut off the uneven end of the initial end of the material to make the cut level; after the first cutting is finished, the material is pushed forward, and corresponding thin carbon blocks are cut according to program setting;
(5) discharging: the finished products are pushed into a material turnover box by the action of an air cylinder, the turnover box is 5 vertical columns, and the finished products are stacked into a material rack by taking 15 boxes as a unit; 5 materials can be placed in each vertical row, after each row is filled, the materials are pushed to the next vertical row by a stepping motor, and the filling is continued; the turnover box filled with materials is pushed into a finished product bin by a stepping motor, and when one layer of turnover box material frame is pushed into the finished product bin, the height distance of the turnover box is decreased, the turnover box moves downwards and stacks 15 boxes, and the boxes are manually conveyed to the next process for manufacturing.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (5)
1. The utility model provides a sliced automatic cutout system of circle carbon-point which characterized in that: the automatic cutting machine comprises a feeding device, a clamping device, cutting equipment, a guide groove and a discharging device which are connected in sequence;
the feeding device comprises a support frame, a material bin, a side protection plate, a guide plate and a feeding conveying belt, wherein an inclined object placing plate is arranged on the support frame, the material bin is arranged at one end of the object placing plate, and cylindrical materials are placed in the material bin; the object placing plate is also provided with a feeding conveyer belt;
the clamping device comprises a bottom plate, a push rod, a clamping function block, a clamping cylinder, a sliding block, a sliding rail and a first pushing cylinder, wherein a servo motor set is arranged on the bottom plate, the servo motor set is connected with the push rod, the push rod is in butt joint with the falling position of a cylindrical material at the tail end of a feeding conveying belt and pushes the cylindrical material to the clamping position, a guide plate is arranged on one side of the falling position and used for guiding the cylindrical material to slide to the clamping position, the two sides of the clamping position are respectively provided with one clamping function block, the outer side of one clamping function block is connected with an L-shaped push plate, the L-shaped push plate is connected with the clamping cylinder, and the;
the cutting device is characterized in that a saw blade of the cutting device is aligned above the clamping position, a first pushing cylinder is arranged on one side of the blanking position, the other side of the blanking position is connected with a U-shaped guide groove, the first pushing cylinder pushes a cut thin carbon block to the guide groove, the guide groove is arranged obliquely downwards, and the other end of the guide groove is connected with a blanking device.
2. The automatic cutting system for the round carbon rod slices as claimed in claim 1, wherein: one side of material loading conveyer belt is equipped with the side protection shield, prevents that the cylinder material from dropping.
3. The automatic cutting system for the round carbon rod slices as claimed in claim 1, wherein: performing first cutting after clamping the cylindrical material, wherein the first cutting is to cut off the uneven end at the initial end of the material to enable the cut to be level; after the first cutting is finished, the push rod pushes the material to a blanking position, and then program cutting is carried out, and corresponding thin carbon blocks are cut according to program setting.
4. The automatic cutting system for the round carbon rod slices as claimed in claim 1, wherein: the blanking device comprises a blanking conveying belt, a second pushing cylinder, a material turnover box and a finished product bin, the thin carbon sheets are guided to the blanking conveying belt by the guide grooves, finished products are pushed to the material turnover box, and the material turnover box is connected with the finished product bin.
5. The automatic cutting system for the round carbon rod slices as claimed in claim 4, wherein: and a second pushing cylinder is arranged on one side of the finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021093339.8U CN213081897U (en) | 2020-06-15 | 2020-06-15 | Automatic cutting system for circular carbon rod slices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021093339.8U CN213081897U (en) | 2020-06-15 | 2020-06-15 | Automatic cutting system for circular carbon rod slices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213081897U true CN213081897U (en) | 2021-04-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021093339.8U Expired - Fee Related CN213081897U (en) | 2020-06-15 | 2020-06-15 | Automatic cutting system for circular carbon rod slices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213081897U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114407208A (en) * | 2021-12-31 | 2022-04-29 | 嘉善屹凯轴承配件有限公司 | A graphite automatic cutting machine |
-
2020
- 2020-06-15 CN CN202021093339.8U patent/CN213081897U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114407208A (en) * | 2021-12-31 | 2022-04-29 | 嘉善屹凯轴承配件有限公司 | A graphite automatic cutting machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210430 |
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| CF01 | Termination of patent right due to non-payment of annual fee |