CN212894410U - Sludge drying system using steam - Google Patents

Sludge drying system using steam Download PDF

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CN212894410U
CN212894410U CN201922472490.6U CN201922472490U CN212894410U CN 212894410 U CN212894410 U CN 212894410U CN 201922472490 U CN201922472490 U CN 201922472490U CN 212894410 U CN212894410 U CN 212894410U
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steam
sludge
pipeline
air
heat exchanger
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陆建国
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Jiangsu Aikepu Huaneng Technology Co., Ltd.
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Nantong Ekosep Environment Protection Equipment Co ltd
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Abstract

本实用新型涉及一种利用蒸汽干化污泥系统,它包括污泥干化机;所述干化污泥系统还包括冷凝器以及预热换热器;所述污泥干化机内固定安装有若干蒸汽加热器,所有蒸汽加热器分别连接蒸汽管道、蒸汽冷凝管道,并通过蒸汽冷凝管道连接预热换热器;所述污泥干化机通过排气管道连接冷凝器,冷凝器通过循环管道连接预热换热器,预热换热器通过进气管道连接污泥干化机,构成热风循环回路;所述进气管道上安装有进气风机,所述排气管道上安装有抽气风机。利用蒸汽作为热源,对进入污泥干化机中的空气进行加热形成热风,用于污泥干化,同时利用蒸汽通过蒸汽加热器形成的高温冷凝水对冷凝后的热风进行预热,再循环风形式送入污泥干化机中再利用。

Figure 201922472490

The utility model relates to a sludge drying system utilizing steam, which comprises a sludge drying machine; the sludge drying system further comprises a condenser and a preheating heat exchanger; the sludge drying machine is fixedly installed in the There are several steam heaters, all the steam heaters are respectively connected to the steam pipeline and the steam condensation pipeline, and are connected to the preheating heat exchanger through the steam condensation pipeline; the sludge dryer is connected to the condenser through the exhaust pipeline, and the condenser passes through the circulation The pipeline is connected to the preheating heat exchanger, and the preheating heat exchanger is connected to the sludge dryer through the intake pipeline to form a hot air circulation loop; an intake fan is installed on the intake pipeline, and a suction fan is installed on the exhaust pipeline air blower. Using steam as a heat source, the air entering the sludge dryer is heated to form hot air for sludge drying. At the same time, the high-temperature condensed water formed by the steam through the steam heater is used to preheat the condensed hot air and recirculate The air is sent to the sludge dryer for reuse.

Figure 201922472490

Description

Sludge drying system by utilizing steam
Technical Field
The utility model relates to a sludge treatment technical field, concretely relates to utilize steam mummification mud system.
Background
By 2013, 3500 seats of sewage treatment plants in China exist, the sewage treatment capacity reaches 1.45 billion cubic meters per day, 3000-year sludge is 3500 ten thousand tons (the water content is about 80 percent), and the sewage treatment scale is close to that of the United states.
From the viewpoint of resource utilization, the treatment and disposal techniques need to be considered from the properties and characteristics of sludge, and more than 60% of sludge is protein and contains organic matter. In the sludge treatment process, the international current standard is 'four-transformation', namely stabilization, reduction, harmlessness and recycling, and the current situation in China is that 80% -90% of sewage and sludge are only simply concentrated and dehydrated, the water content of the dehydrated sludge is still high, and the sludge is incinerated by adopting the traditional incineration mode, so that the energy consumption is huge.
Disclosure of Invention
The utility model provides an utilize steam mummification mud system.
The technical scheme of the utility model:
a system for drying sludge by using steam comprises a sludge dryer; the dried sludge system also comprises a condenser and a preheating heat exchanger; a plurality of steam heaters are fixedly arranged in the sludge drying machine, and all the steam heaters are respectively connected with a steam pipeline and a steam condensation pipeline and are connected with a preheating heat exchanger through the steam condensation pipeline; the sludge drier is connected with the condenser through an exhaust pipeline, the condenser is connected with the preheating heat exchanger through a circulating pipeline, and the preheating heat exchanger is connected with the sludge drier through an air inlet pipeline to form a hot air circulating loop; an air inlet fan is arranged on the air inlet pipeline, and an air exhaust fan is arranged on the air exhaust pipeline; preferably, the sludge drying device is a belt type sludge drying machine,
when the system is used, of course, the air inlet pipeline is communicated with air, fresh control is sent into sludge drying through the air inlet pipeline by the air inlet fan, the fresh control is heated by the steam heater to form hot air, the hot air is contacted with sludge, after the sludge is dried, the fresh control is sent into the condenser through the exhaust pipeline by the air exhaust pipeline, after condensation and dehydration, the fresh control is sent into the preheating heat exchanger through the circulating pipeline for preheating, after preheating, the fresh control is sent into the sludge drying machine through the air inlet fan through the air inlet pipeline, and the circulation is carried out. Simultaneously in this application steam is as steam heater's heat source, heats fresh air, and steam passes through steam heater simultaneously and forms the steam condensate water of high temperature, still possesses higher temperature for the hot-blast temperature after the condensation, like this, preheats the hot-blast after condensing with its heat source as preheating heat exchanger for during it gets into the sludge drying machine, can be more quick reach the demand temperature through steam heater, make full use of steam heat reduces the energy consumption.
The air volume of the air inlet fan is smaller than that of the air exhaust fan, the air inlet fan and the air exhaust fan work simultaneously, and micro negative pressure of-0.5 mbar is formed in the drying machine; the odor can be effectively prevented from overflowing.
The sludge drying machine is internally provided with a plurality of temperature probes, the steam pipeline is provided with an electromagnetic control valve, the temperature probes are in control connection with the electromagnetic control valve, and the electromagnetic control valve is controlled to open or close the steam pipeline.
And a steam trap is arranged on the steam condensation pipeline.
The circulating pipeline is also connected with an exhaust pipeline.
The utility model has the advantages of, reasonable in design, simple structure utilizes steam as the heat source, heats the air that gets into in the sludge drying machine and forms hot-blastly for the sludge drying utilizes the high temperature comdenstion water that steam formed through steam heater to preheat the hot-blast after the condensation simultaneously, recycles in the sludge drying machine is sent into to the recirculation wind form.
Drawings
FIG. 1 is a schematic diagram of a system for drying sludge by steam.
FIG. 2 is a schematic flow diagram of a system for drying sludge using steam.
In the figure, a sludge drier 1, a condenser 2, a preheating heat exchanger 3, a steam heater 4, a steam pipeline 5, a steam condensing pipeline 6, an exhaust pipeline 7, a circulating pipeline 8, an air inlet pipeline 9, an air suction fan 10, a temperature probe 11, an electromagnetic control valve 13, a steam trap valve 14 and an exhaust pipeline 15.
Detailed Description
As shown in fig. 1-2, a system for drying sludge by steam comprises a sludge dryer 1; the dried sludge system also comprises a condenser 2 and a preheating heat exchanger 3; a plurality of steam heaters 4 are fixedly installed in the sludge drier 1, and all the steam heaters 4 are respectively connected with a steam pipeline 5 and a steam condensing pipeline 6 and are connected with the preheating heat exchanger 2 through the steam condensing pipeline 6; the sludge drier 1 is connected with the condenser 2 through an exhaust pipeline 7, the condenser 2 is connected with the preheating heat exchanger 3 through a circulating pipeline 8, and the preheating heat exchanger 3 is connected with the sludge drier 1 through an air inlet pipeline 9 to form a hot air circulating loop; an air inlet fan 10 is arranged on the air inlet pipeline 9, and an air exhaust fan 11 is arranged on the air exhaust pipeline 7; a plurality of temperature probes 12 are installed in the sludge drying machine 1, an electromagnetic control valve 13 is installed on the steam pipeline 5, the temperature probes 12 are in control connection with the electromagnetic control valve 13, and the electromagnetic control valve 13 is controlled to open or close the steam pipeline 5; a steam trap 14 is arranged on the steam condensation pipeline 6; the circulation line 8 is also connected to an exhaust line 15.
Because of the limited character expression, there exists an infinite concrete structure objectively, for those skilled in the art, without departing from the principle of the present invention, a plurality of improvements, decorations or changes can be made, and the above technical features can be combined in a proper way; the application of these modifications, variations or combinations, or the application of the concepts and solutions of the present invention in other contexts without modification, is not intended to be considered as a limitation of the present invention.

Claims (5)

1.一种利用蒸汽干化污泥系统,它包括污泥干化机;其特征在于,所述干化污泥系统还包括冷凝器以及预热换热器;所述污泥干化机内固定安装有若干蒸汽加热器,所有蒸汽加热器分别连接蒸汽管道、蒸汽冷凝管道,并通过蒸汽冷凝管道连接预热换热器;所述污泥干化机通过排气管道连接冷凝器,冷凝器通过循环管道连接预热换热器,预热换热器通过进气管道连接污泥干化机,构成热风循环回路;所述进气管道上安装有进气风机,所述排气管道上安装有抽气风机。1. A sludge drying system utilizing steam, comprising a sludge dryer; characterized in that, the sludge drying system also includes a condenser and a preheating heat exchanger; Several steam heaters are fixedly installed, all steam heaters are respectively connected to steam pipelines and steam condensation pipelines, and are connected to the preheating heat exchanger through the steam condensation pipelines; the sludge dryer is connected to the condenser through the exhaust pipeline, and the condenser The preheating heat exchanger is connected through a circulation pipe, and the preheating heat exchanger is connected to the sludge dryer through an intake pipe to form a hot air circulation loop; an intake fan is installed on the intake pipe, and an intake fan is installed on the exhaust pipe There is an exhaust fan. 2.根据权利要求1所述的一种利用蒸汽干化污泥系统,其特征在于,所述进气风机的风量小于抽气风机的风量,进气风机、抽气风机同时工作,在干化机内形成-0.5mbar的微负压。2. A system for drying sludge using steam according to claim 1, wherein the air volume of the air intake fan is less than the air volume of the air extraction fan, the air intake fan and the air extraction fan work simultaneously, and the air volume of the air intake fan is less than that of the air extraction fan. A slight negative pressure of -0.5mbar is formed in the machine. 3.根据权利要求1所述的一种利用蒸汽干化污泥系统,其特征在于,所述污泥干化机内安装有若干温度探头,所述蒸汽管道上安装有电磁控制阀,温度探头控制连接电磁控制阀,控制电磁控制阀打开或关闭蒸汽管道。3 . A system for drying sludge by steam according to claim 1 , wherein a plurality of temperature probes are installed in the sludge dryer, an electromagnetic control valve is installed on the steam pipeline, and the temperature probe The control is connected to the electromagnetic control valve, and the electromagnetic control valve is controlled to open or close the steam pipeline. 4.根据权利要求1所述的一种利用蒸汽干化污泥系统,其特征在于,所述蒸汽冷凝管道上安装有蒸汽疏水阀。4 . The sludge drying system using steam according to claim 1 , wherein a steam trap is installed on the steam condensation pipe. 5 . 5.根据权利要求1所述的一种利用蒸汽干化污泥系统,其特征在于,所述循环管道还连接废气管道。5 . The sludge drying system using steam according to claim 1 , wherein the circulation pipeline is also connected to an exhaust gas pipeline. 6 .
CN201922472490.6U 2019-12-31 2019-12-31 Sludge drying system using steam Active CN212894410U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117534288A (en) * 2024-01-08 2024-02-09 湖南清源华建环境科技有限公司 Superheated steam two-stage drying system
CN118307174A (en) * 2024-06-06 2024-07-09 南通爱可普环保设备有限公司 Ekoduplex multi-effect energy-saving belt type sludge drying system and drying process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117534288A (en) * 2024-01-08 2024-02-09 湖南清源华建环境科技有限公司 Superheated steam two-stage drying system
CN117534288B (en) * 2024-01-08 2024-04-09 湖南清源华建环境科技有限公司 A two-stage superheated steam drying system
CN118307174A (en) * 2024-06-06 2024-07-09 南通爱可普环保设备有限公司 Ekoduplex multi-effect energy-saving belt type sludge drying system and drying process

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Address after: 226500 Jiangsu Province Nantong City Rugao City Jiuhua Town Huaxing Road 28 China

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